Buell 2002 S3T, Service Manual

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2-52 2002 Buell S3T: Chassis
THROTTLE CONTROL 2.24
REMOVAL/DISASSEMBLY
1. See Figure 2-81. Slide rubber boot (5) off the cable
adjusters (4). Loosen cable adjuster lock (3) on each
adjuster.
2. See Figure 2-82. Remove two screws (1, 6) on front
housing. Separate housings from handlebar.
3. Unhook ferrules (7) from cable wheel (8).
4. Remove cables from notches in housings (5, 9).
5. Remove air cleaner cover and backplate. See 4.41 AIR
CLEANER . NOTE:
6. Remove the right fairing lower. See 2.38 FAIRING LOW-
ERS .
7. See Figure 2-80. Remove screw and throttle cable
clamps from cables by throttle body.
8. Disconnect cables from throttle body manifold to remove.
CLEANING AND INSPECTION
Clean all parts in a non-flammable cleaning solvent. Blow dry
with compressed air. Replace cables if frayed, kinked or bent.
ASSEMBLY/INSTALLATION
1. See Figure 2-82. Place cable assemblies (3, 4) into
housings (5, 9). Throttle control cable (4) has a molded
fitting end and is positioned inside the front housing (5).
Idle control cable (3) has a smaller fitting end and is posi-
tioned inside the rear housing (9).
2. Run cables inside grooves of each housing (5, 9).
3. Attach ferrules (7) to cable wheel (8). When properly
assembled, notches for ferrules will be at 12 o’clock.
4. Position housings on right handlebar by engaging locat-
ing pin (10) on front housing with hole in handlebar.
Attach housings with two screws (1, 6), installing longer
screw on bottom. Tighten to 12-17
in-lbs (1-2 Nm).
5. Adjust throttle cables. See 1.21 THROTTLE CABLES .
6. See Figure 2-80. Attach throttle cable clamp to ferrules
with screw (arrow on clamp points up).
7. Install air cleaner assembly. See 4.41 AIR CLEANER .
8. Install the right fairing lower. See 2.38 FAIRING LOW-
ERS .
Figure 2-80. Throttle Cable Clamps
Throttle Cable
Clamps
Arrow (Up)
Screw
Figure 2-81. Throttle Control Cables
Figure 2-82. Cable Connections
1. Throttle Control Cable
2. Idle Control Cable
3. Cable Adjuster Lock
4. Cable Adjuster
5. Rubber Boot
1
3
2
4
6853
5
1. Screw (short, top)
2. Cable Adjusters (2)
3. Idle Control Cable
4. Throttle Control Cable with Molded End
5. Front Housing
6. Screw (long, bottom)
7. Ferrules
8. Cable Wheel
9. Rear Housing
10. Locating Pin
1
7098
5
9
8
6
2
4
3
7
10