background image

9

 

Requirements for connection to chimneys or venting systems

Logano G

C

 124 II – 6 720 804 440 (2012/11)

13

(crawl space or attic). The shortest dimension of all inlet and outlet 
openings must not be less than three inches.

▶ If there is a direct connection to the outside, each opening must have 

a minimum cross-section of one square inch per 4000 Btu/h of the 
total combustion output of all gas-fired appliances inside the closed 
room.

▶ If there is a connection to the outside through vertical ventilation 

ducts, each opening must have a minimum cross-section of one 
square inch per 4000 Btu/h of the total combustion output of all gas-
fired appliances inside the closed room.

▶ If there is a connection to the outside through horizontal ventilation 

ducts, each opening must have a minimum cross-section of one 
square inch per 2000 Btu/h of the total combustion output of all gas-
fired appliances inside the closed room.

▶ If the openings are connected to ventilation ducts, the ducts must 

have the same cross-section area as the openings.

9

Requirements for connection to chimneys or 
venting systems

The flue connection must comply with the regulations of the National 
Fuel Gas 

C

ode, Part 7, Venting of Equipment, and the local construction 

codes.

Flue connections of heating systems with natural venting must not be 
connected with any component of a mechanically operated venting 
system that operates with overpressure.

The cross-section of the flue connection must not be less than that 
specified (

 table 3, page 5).

If the boiler is to be connected to a brick chimney, the chnimney must be 
thoroughly inspected before use. The chimney must be clean, in 
compliance with construction codes and of sufficient dimensions.

C

himneys with an internal liner are preferred and are only permitted if 

the liner complies with all national, state and local construction codes. 
Liners of fire-glazed brick with moisture-proof joints and liners of 
corrosion-resistant material are recommended. 

C

ontact the local gas 

supply company for advice and recommendations for flue connection 
and chimney liners. A flue pipe of single-walled sheet metal is required 
for flue connections for type II models.

An adequate chimney height in compliance with the tables of the 
National Fuel Gas 

C

ode, ANSI Z 223.1, is required.

Separation of a boiler from a common flue system

If an existing boiler is separated from a common venting system, the 
venting system will then be too large to guarantee correct venting for the 
heating systems that remain connected to the system.

Test the venting system by the following procedure:

C

arry out these steps with every heating system that remains connected 

to the venting system when the boiler is separated from a common 
venting system. Every heating system must be started in operation and 
the other heating systems must remain turned off.
▶ All unused openings of the common system must be sealed.
▶ Inspect the venting system to ensure that it has the correct 

dimensions and longitudinal inclination. Make sure that the system is 
not blocked, leaking, corroded or has any other faults that cause it to 
operate improperly.

▶ If necessary, close all doors and windows in the building and all doors 

between the space in which the heating systems that remain 
connected to the venting system are installed and the other rooms of 
the building. Turn off washing machines and dryers and all appliances 
that are not connected to the venting system. Run all venting fans and 
bathroom exhaust fans at maximum speed. Fans in use in summer 
must remain in operation and oven exhaust system flaps must be 
closed.

▶ Now start the heating system that is to be tested. Follow the 

instructions for starting. Set the thermostat for continuous operation.

▶ After the main gas burner has been operating for five minutes, check 

the opening at the back flow check for drafts with a match flame or a 
candle, or with the smoke of a cigarette, cigar or pipe.

▶ Then all heating systems that remain connected to the venting system 

have been checked as above to ensure that the venting operates 
properly, return all doors, windows, exhaust fans, oven exhaust flaps 
and all other gas-fired appliances to their original position.

▶ Any incorrect status of the common venting system must be corrected 

to ensure that the heating system complies with the regulations of the 
National Fuel Gas 

C

ode, ANSI Z 223.1. If the size of any component of 

the common venting system is changed, the complete venting system 
must be resized to comply with the relevant tables in Part 11 of the 
National Fuel Gas 

C

ode, ANSI Z 223.1.

10

Flue pipe installation

This section describes the connection of the flue pipe and venting 
system. Note that the open draft hood cannot be modified under any 
circumstances.

▶ The flue collar is factory installed on the flue connection of the open 

draft hood and fastened with four (4) corrosion-resistant sheet metal 
screws.

The vent damper supplied with the boiler must be used for venting the 
boiler only. 

The position of the vent damper position blade must be visible.

The open draft hood must be at least six inches from all combustible 
surfaces. 

The vent damper must be freely accessible for maintenance.

The vent damper must be open when the main burner of the boiler is 
operating.

Installation of vent damper

▶ Install pins in the hole of the vent damper blade for the II models only. 
▶ Fasten vent damper to the flue collar of the open draft hood with three 

(3) corrosion-resistant sheet metal screws.

Connecting flue pipe

C

onnect flue pipe to the chimney with the shortest possible length of 

flue pipe.

Use only flue pipes with the proper diameter for the boiler.

Every horizontal section of the flue pipe must have a minimum rise of 1/
4 inch per foot towards the chimney. The flue pipe must be securely 
fastened to prevent it from hanging. A support must be installed at least 
every five feet. Fasten every connection with at least three (3) corrosion-

The boiler can and may only be operated with the 
electrical vent damper that is standard supplied with 
every G

C

124. 

Summary of Contents for Logano GC 124 II

Page 1: ...efore placing this boiler in operation observe the safety instructions of this installation and mainte nance manual CAUTION The operating manual is a component of the tech nical documentation handed o...

Page 2: ...s for combustion air supply and venting 12 9 Requirements for connection to chimneys or venting systems 13 10 Flue pipe installation 13 11 Placing the heating system in operation 14 11 1 Starting up t...

Page 3: ...bility may cause dangerous flue gas leaks or formation Make sure that inlets and outlets are not reduced in size or closed If faults are not corrected immediately the boiler must not be operated until...

Page 4: ...e ANSI Z 223 1 If specified by the local regulatory authorities the heating system must comply with the regulations of the Standard for Controls and Safety Devices for Automatically Fired Boilers ANSI...

Page 5: ...oiler 2 3 8 RK 1 VK 1 GAS EL GAS 6 720 804 440 02 1T Boiler size Boilerinput A B Vent connection II Min relief valve capacity Number of Orifices Water volume Dry weight Btu hr Inches Inches Inches lb...

Page 6: ...ponent Qty Packaging method Boiler complete 1 1 palette B kit components 1 1 4 supply manifold 30 psi relief valve long shank boiler drain pressure temperature gauge 90 elbow 1 x 1 NPT 90 elbow 1 x 1...

Page 7: ...and horizontal The boiler may be installed on a flammable base but not on carpet Fig 7 Required clearances in the boiler room 1 Recommended service clearances 2 Required minimum clearances 3 Burner tr...

Page 8: ...ut off Thelow watercut offmustbeinstalledduring installation of the boiler and placed above the water level in the boiler without any means of shutting the water off between the boiler and low water c...

Page 9: ...ust be grounded as specified by the regulations of the relevant local authorities otherwise follow the regulations of the National Electrical Code ANSI NFPA 70 The boiler is fully functional with the...

Page 10: ...jacket if required by the local code We recommend installing a manual shut off valve in the main gas pipe to the boiler The gas pipe must be fastened outside the boiler The local codes must be observ...

Page 11: ...iler slowly with water from the feed water connection Open automatic vents slightly to allow the air to escape Slowly fill heating system Observe pressure display on pressure gauge during this process...

Page 12: ...iler room calculated from the outer edge of the opening The shortest dimension of all inlet and outlet openings must not be less than three inches Total air supply from outside the building Make sure...

Page 13: ...nspect the venting system to ensure that it has the correct dimensions and longitudinal inclination Make sure that the system is not blocked leaking corroded or has any other faults that cause it to o...

Page 14: ...ed in the boiler have been tested at the factory as described in ANSI Z 21 13 to ensure safe operation of the heating system and verify specific performance indicators Preparing for operation Set the...

Page 15: ...n the gasvalve Installpressure measuring nipple andattach a pressure gauge to measure the orifice pressure Open gas shut off Fig 20 Gas valve 1 ON OFF knob shown in ON position 2 Screw plug for gas pr...

Page 16: ...e 1 ON OFF knob shown in ON position Checking gas supply pressure Check the gas supply pressure while the boiler is operating The connection pressure for natural gas must be between 4 7 and 10 5 W C F...

Page 17: ...shut off The main burner flame figure 25 and the ignition flame are extinguished After no more thansix 6 secondsthemaingassolenoidvalveonthegasvalvemust close with an audible noise If the gas valve do...

Page 18: ...to the OFF position Disconnect the heating system from the power source and turn thermostat to its lowest setting Seal leaks Repeat all steps in this paragraph Carefully wipe away the soapy water to p...

Page 19: ...ion Start up procedure Remarks or measured values 1 Type of gas Natural gas LP 2 Has the leak test been completed 3 Check combustion air inlet and outlet openings and flue gas connection 4 Check the e...

Page 20: ...stion air air inlets and Ventilation openings Check the venting system including the combustion air inlet and outlet openings All faults must be repaired immediately Make sure that the combustion air...

Page 21: ...figure 39 page 23 If the igniter flame is acceptable start cleaning Fig 33 Gas valve 1 Safety screw on igniter adjustment screw 15 5 1 Cleaning the boiler with brushes Burner removal Beforeopeningaun...

Page 22: ...ace cleaning cover install screws and replace insulation 15 5 2 Wet cleaning chemical cleaning For wet cleaning use a suitable cleaning agent depending on the degree of build up of dirt soot or scale...

Page 23: ...s line screw Rinse out burner rods with a water jet hold burner so water enters all slots of the burner rods and drains back out Fig 40 Moving burner back and forth to remove water Remove remaining wa...

Page 24: ...rmthatall maintenace work has been conducted Sign the maintenance protocol and discuss it with the owner of the heating system Be careful not to damage the pilot orifice during installation and cleani...

Page 25: ...er page 20 4 Cleaning of boiler page 21 5 Cleaning of burner page 23 6 Measuring gas supply pressure page 16 inches W C inches W C 7 Measuring orifice pressure page 16 inches W C inches W C 8 Checking...

Page 26: ...nd maintenance Logano GC 124 II 6 720 804 440 2012 11 26 Date Date Date Date Date inches W C inches W C inches W C inches W C inches W C inches W C inches W C inches W C inches W C inches W C Table 13...

Page 27: ...f everything is OK replace automatic ignition No Heat requirement ended system switches off flue baffle closes End of troubleshooting Repeat procedure until heating system operates properly On models...

Page 28: ...ition flame Specified thermostat value control reached Main and ignition gas valves close gas burners ex tinguished flue gas baffle if installed closes Ignition burner operation Ignition flame burns a...

Page 29: ...ly valid in the U S A and only for elevations from 0 8500 ft Boiler size Number of orifices Main gas orifice identification for elevations from feet in ft3 h inch W C 0 8500 ft 1 1 installation attitu...

Page 30: ...yellow black 4 R W L2 Plug Plug PV Intermittent pilot control module S8600H Connecting terminals for thermostat 2 Burner assembly Terminals on boiler block Main supply power use circuit breaker as req...

Page 31: ...Pilot Burner Spark Gas valve Main Pilot PV PV MV GND MV S8600H GND PV PV MV MV 24V 24VGND K1 TR High Limit Flame roll out safety shutoff switch K2 B2 L2 N L 24V AWG 18 WIRE 120 VAC Wiring Schematic G...

Page 32: ......

Reviews: