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14

 

Taking the heating system out of operation

Logano G

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 124 II – 6 720 804 440 (2012/11)

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14

Taking the heating system out of operation

14.1 Normal system shut-down

▶ Turn ON/OFF switch (emergency shutoff switch) to OFF position. This 

shuts off power to the boiler and all of its components (e.g. burner, 
temperature controller).

▶ Turn ON/OFF knob on gas valve clockwise to OFF position.

Fig. 29 Emergency shut-down

[1]

ON/OFF switch (Emergency shutoff switch)

14.2 Emergency shut-down procedures

Inform the owner and operator of the procedure in case of emergency:
▶ Never put yourself at risk. Your own safety must always take priority.
▶ Shut off main gas supply.
▶ Shut down the heating system using the boiler emergency shutoff 

switch or the corresponding circuit-breaker.

15

Boiler inspection and maintenance

15.1 Why is regular maintenance important?

Heating systems require regular maintenance for the following reasons:
• to maintain high efficiency operation and to operate the heating 

system economically (low fuel consumption),

• to sustain safe operation,
• to maintain combustion at an environmentally responsible level.
• to ensure trouble-free operation and long life.

All maintenance work must be carried out by a qualified boiler 
technician. When replacing components use only parts approved by 
Buderus. Maintenance is required once a year. Record the results of the 
inspection in the protocol on page 25.

15.2 Testing the flue system, including combustion air, air 

inlets and Ventilation openings

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heck the venting system, including the combustion air, inlet and outlet 

openings.  All faults must be repaired immediately. Make sure that the 
combustion air feed and the inlets and outlets are not blocked at any 
point.

15.3 Inspection of the boiler and burner

▶ Visually check the boiler and burner for external dirt.
▶ If dirt is found, clean boiler and burner.

15.4 Preparing boiler for cleaning

▶ Take the boiler out of operation (

 chapter 14).

▶ Open and remove front door of boiler (

 figure 19, page 15).

▶ Turn gas valve ON/OFF knob clockwise to OFF position. Do not use 

force.

Fig. 30 Gas valve 

[1]

ON/OFF knob (shown in ON position)

NOTICE: 

System damage due to freezing.

The heating system can freeze up in cold weather if it is 
shut down.

▶ Leave the heating system switched ON constantly as 

much as possible.

▶ Protect the heating system from freezing by draining 

the boiler and water pipes at the lowest point.

Spare parts can be ordered from the spare parts catalog.

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6 720 804 440-37.1T

WARNING: 

Risk to life from electric shock.

▶ Before opening a unit: disconnect electrical power 

and lock to prevent accidental reactivation.

WARNING: 

Risk to life from explosion of flammable 

gases.
▶ Never work on gas lines unless you are licensed for 

this type of work

WARNING: 

Risk to life from explosion of flammable 

gases.
▶ Wait five (5) minutes until all gas residues have 

dissipated. 

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heck whether there is any smell of gas, 

including at floor level. If there is a gas odor, shut of 
main gas valve immediately. Turn off power to the 
heating system and call your customer service 
technician or gas company.

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6 720 804 440-38.1T

Summary of Contents for Logano GC 124 II

Page 1: ...efore placing this boiler in operation observe the safety instructions of this installation and mainte nance manual CAUTION The operating manual is a component of the tech nical documentation handed o...

Page 2: ...s for combustion air supply and venting 12 9 Requirements for connection to chimneys or venting systems 13 10 Flue pipe installation 13 11 Placing the heating system in operation 14 11 1 Starting up t...

Page 3: ...bility may cause dangerous flue gas leaks or formation Make sure that inlets and outlets are not reduced in size or closed If faults are not corrected immediately the boiler must not be operated until...

Page 4: ...e ANSI Z 223 1 If specified by the local regulatory authorities the heating system must comply with the regulations of the Standard for Controls and Safety Devices for Automatically Fired Boilers ANSI...

Page 5: ...oiler 2 3 8 RK 1 VK 1 GAS EL GAS 6 720 804 440 02 1T Boiler size Boilerinput A B Vent connection II Min relief valve capacity Number of Orifices Water volume Dry weight Btu hr Inches Inches Inches lb...

Page 6: ...ponent Qty Packaging method Boiler complete 1 1 palette B kit components 1 1 4 supply manifold 30 psi relief valve long shank boiler drain pressure temperature gauge 90 elbow 1 x 1 NPT 90 elbow 1 x 1...

Page 7: ...and horizontal The boiler may be installed on a flammable base but not on carpet Fig 7 Required clearances in the boiler room 1 Recommended service clearances 2 Required minimum clearances 3 Burner tr...

Page 8: ...ut off Thelow watercut offmustbeinstalledduring installation of the boiler and placed above the water level in the boiler without any means of shutting the water off between the boiler and low water c...

Page 9: ...ust be grounded as specified by the regulations of the relevant local authorities otherwise follow the regulations of the National Electrical Code ANSI NFPA 70 The boiler is fully functional with the...

Page 10: ...jacket if required by the local code We recommend installing a manual shut off valve in the main gas pipe to the boiler The gas pipe must be fastened outside the boiler The local codes must be observ...

Page 11: ...iler slowly with water from the feed water connection Open automatic vents slightly to allow the air to escape Slowly fill heating system Observe pressure display on pressure gauge during this process...

Page 12: ...iler room calculated from the outer edge of the opening The shortest dimension of all inlet and outlet openings must not be less than three inches Total air supply from outside the building Make sure...

Page 13: ...nspect the venting system to ensure that it has the correct dimensions and longitudinal inclination Make sure that the system is not blocked leaking corroded or has any other faults that cause it to o...

Page 14: ...ed in the boiler have been tested at the factory as described in ANSI Z 21 13 to ensure safe operation of the heating system and verify specific performance indicators Preparing for operation Set the...

Page 15: ...n the gasvalve Installpressure measuring nipple andattach a pressure gauge to measure the orifice pressure Open gas shut off Fig 20 Gas valve 1 ON OFF knob shown in ON position 2 Screw plug for gas pr...

Page 16: ...e 1 ON OFF knob shown in ON position Checking gas supply pressure Check the gas supply pressure while the boiler is operating The connection pressure for natural gas must be between 4 7 and 10 5 W C F...

Page 17: ...shut off The main burner flame figure 25 and the ignition flame are extinguished After no more thansix 6 secondsthemaingassolenoidvalveonthegasvalvemust close with an audible noise If the gas valve do...

Page 18: ...to the OFF position Disconnect the heating system from the power source and turn thermostat to its lowest setting Seal leaks Repeat all steps in this paragraph Carefully wipe away the soapy water to p...

Page 19: ...ion Start up procedure Remarks or measured values 1 Type of gas Natural gas LP 2 Has the leak test been completed 3 Check combustion air inlet and outlet openings and flue gas connection 4 Check the e...

Page 20: ...stion air air inlets and Ventilation openings Check the venting system including the combustion air inlet and outlet openings All faults must be repaired immediately Make sure that the combustion air...

Page 21: ...figure 39 page 23 If the igniter flame is acceptable start cleaning Fig 33 Gas valve 1 Safety screw on igniter adjustment screw 15 5 1 Cleaning the boiler with brushes Burner removal Beforeopeningaun...

Page 22: ...ace cleaning cover install screws and replace insulation 15 5 2 Wet cleaning chemical cleaning For wet cleaning use a suitable cleaning agent depending on the degree of build up of dirt soot or scale...

Page 23: ...s line screw Rinse out burner rods with a water jet hold burner so water enters all slots of the burner rods and drains back out Fig 40 Moving burner back and forth to remove water Remove remaining wa...

Page 24: ...rmthatall maintenace work has been conducted Sign the maintenance protocol and discuss it with the owner of the heating system Be careful not to damage the pilot orifice during installation and cleani...

Page 25: ...er page 20 4 Cleaning of boiler page 21 5 Cleaning of burner page 23 6 Measuring gas supply pressure page 16 inches W C inches W C 7 Measuring orifice pressure page 16 inches W C inches W C 8 Checking...

Page 26: ...nd maintenance Logano GC 124 II 6 720 804 440 2012 11 26 Date Date Date Date Date inches W C inches W C inches W C inches W C inches W C inches W C inches W C inches W C inches W C inches W C Table 13...

Page 27: ...f everything is OK replace automatic ignition No Heat requirement ended system switches off flue baffle closes End of troubleshooting Repeat procedure until heating system operates properly On models...

Page 28: ...ition flame Specified thermostat value control reached Main and ignition gas valves close gas burners ex tinguished flue gas baffle if installed closes Ignition burner operation Ignition flame burns a...

Page 29: ...ly valid in the U S A and only for elevations from 0 8500 ft Boiler size Number of orifices Main gas orifice identification for elevations from feet in ft3 h inch W C 0 8500 ft 1 1 installation attitu...

Page 30: ...yellow black 4 R W L2 Plug Plug PV Intermittent pilot control module S8600H Connecting terminals for thermostat 2 Burner assembly Terminals on boiler block Main supply power use circuit breaker as req...

Page 31: ...Pilot Burner Spark Gas valve Main Pilot PV PV MV GND MV S8600H GND PV PV MV MV 24V 24VGND K1 TR High Limit Flame roll out safety shutoff switch K2 B2 L2 N L 24V AWG 18 WIRE 120 VAC Wiring Schematic G...

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