BUDDY EQUIPMENT EXD1100 Operator'S Manual Download Page 4 | Manualshive

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4

Extreme Duty

Buddy

Mortar Mixer

Table of

Contents

Engine/Engine Oil/Air Filter .................................................... 40
Spark Plug / Engine RPM/Cooling System/Valve Clearance ........... 41
Hardware .............................................................................. 42
Wheel Bearing Lubrication ...................................................... 42
Wheel Bearing Adjustment ...................................................... 42
Drum Seals ............................................................................ 42

Cleaning .................................................................................. 42
Storage/Long-Term Storage/End of Storage .................................. 43
Troubleshooting ....................................................................... 44
Maintenance Chart .................................................................... 45
Maintenance Log ...................................................................... 46
Seals and Bearings .................................................................... 47
Bull Gear Assembly .................................................................... 48

CALIFORNIA PROPOSITION 65 WARNING ......................................... IBC

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Summary of Contents for EXD1100

Page 1: ...ouse 888 823 8819 904 398 3133 Fax 800 548 1333 904 398 6820 www buddyequipment com Extreme Duty Buddy Mixer Operator Manual REVISION C 1 2007 P N 56802BD Models EXD850 EXD1100 EXD1300 EXTREME DUTY BUDDY Mortar Mixer America s Fastest Strongest Mortar Mixers ...

Page 2: ...America ica ica ica ica s F s F s F s F s Fas as as as ast t t t tes es es es est S t S t S t S t Str tr tr tr trong ong ong ong onges es es es est Mor t Mor t Mor t Mor t Mort t t t tar Mix ar Mix ar Mix ar Mix ar Mixer er er er ers s s s s ...

Page 3: ...sions 14 Operator Controls 15 PIN Plate Location 16 SECTION 3 HEALTH SAFETY 17 24 Decal Location 18 19 Safety Precautions 20 23 Safety Use 24 SECTION 4 OPERATION 25 35 General Safety Notes 26 27 Safety Symbols 28 Delivery Inspection 28 Break In Period 28 Before Starting 28 29 Pre Start Checklist 30 Fuel 30 Starting the Machine 31 To Operate Machine 31 32 Shutting the Machine Off 33 Operator Contro...

Page 4: ...ling System Valve Clearance 41 Hardware 42 Wheel Bearing Lubrication 42 Wheel Bearing Adjustment 42 Drum Seals 42 Cleaning 42 Storage Long Term Storage End of Storage 43 Troubleshooting 44 Maintenance Chart 45 Maintenance Log 46 Seals and Bearings 47 Bull Gear Assembly 48 CALIFORNIA PROPOSITION 65 WARNING IBC ...

Page 5: ... should not be relied upon The Manufacturer s sole responsibility for any breach of the foregoing provision of this contract with respect to any product or part not conforming to the Warranty or the description herein contained is at its option a to repair replace or refund such product or parts upon the prepaid return thereof to location designated specifically by the Manufacturer Product returns...

Page 6: ... not covered by the warranty The above information does not extend the warranty and liability conditions of busi ness of Buddy Equipment Inc Please enter the following data This will help expedite any service or warranty work 1 Machine Type ________________________________________________________ Machine S N _________________________________________________________ 2 Engine Type __________________...

Page 7: ...7 Extreme Duty Buddy Mortar Mixer 1 Introduction ...

Page 8: ...r is essential Read the manual in its entirety and follow the instructions carefully Refer to the Technical Data Section to familiarize yourself with machine controls and components Failure to do so may injure yourself or a bystander INTENDED USE These machines are designed to carry out the function of mixing mortar plaster fireproof ing grout and other small grained Portland cement products Use o...

Page 9: ...ilizing the optional Locking Leg the mixer can be protected from jobsite theft by removing the dump side wheel spindle and replacing it with the locking leg The axle can be collapsed from the 46 inches standard towing width to less than 36 inches total width making manuevering around the worksite and through door ways possible Quadruple Shaft Seal Provides a life long urethane seal system that com...

Page 10: ... trunnions ball hitch coupler bullgear pillow block bearings air cleaner engine oil dipstick drum seals fork pocket axle tires engine engine cowl tow pole safety chain frame guard lifter clutch lever dump latch drum guard dump handle MACHINE DIAGRAM ...

Page 11: ...11 Extreme Duty Buddy Mortar Mixer 2 Technical Data ...

Page 12: ...SFBTF JUUJOHT P NN PCJMHSFBTF 9 1 1 MJUIJVN DPNQMFY WSQDLDÐ TSXÐ TCCXÐ NQS QÐ HWDQRÐ Ð2ODBHEHB SHNMRÐ PEFM VEEZ 9 VEEZ 9 VEEZ 9 JNFOTJPOT 0QFSBUJOH 8U CT LH 5PUBM 7PMVNF DV GU DV N Y 8 Y JO DN Y Y Y Y Y Y Y Y Y Y Y Y JTDIBSHF FJHIU JO DN OHJOFT IQ POEB IQ BMEPS 1 7 IQ BMEPS 1 7 IQ POEB IQ BMEPS 1 7 IQ BMEPS 1 7 IQ POEB IQ BMEPS 1 7 ...

Page 13: ...OHJOF PEFM 9 9 0 1 1PXFS IQ LX IQ LX IQ LX IQ LX 0QFSBUJOH 4QFFE EMF VMM 31 OP MPBE 31 VFM 5ZQF 6OMFBEFE BTPMJOF JHI 5FTU JOJNVN 0DUBOF 7 1 7 1 BGHMDÐ2NTMCÐ DUDKÐ3DRS BDIJOF 5ZQF VEEZ JYFS 9 4PVOE FWFM FUFS BMJCSBUJPO BUF BZ FUFS 5ZQF 4JNQTPO PEFM 5ZQF 5FTU BUF PWFNCFS 5FTU POEJUJPOT 5FNQFSBUVSF EFHSFFT BISFOIFJU NCJFOU 4PVOE ECB GBTU NPEF 4PJM POEJUJPO TJMUT BOE DMBZ PJTUVSF JNJU QQSPYJNBUFMZ FRV...

Page 14: ...14 Extreme Duty Buddy Mortar Mixer Technical Data MACHINE DIMENSIONS B A C HLDMRHNMRÐ Ð DMFSGÐ Ð 6HCSGÐÐ WKDÐQDSQ BSDC Ð Ð DHFGSÐ 9 Y 8 Y O DN 9 Y 8 Y JO DN 9 Y 8 Y O DN ...

Page 15: ...15 Extreme Duty Buddy Mortar Mixer Technical Data MACHINE OPERATOR CONTROLS throttle control choke on off engine on off recoil fuel on off paddle clutch engage disengage dump latch ...

Page 16: ...16 Extreme Duty Buddy Mortar Mixer Technical Data PIN PLATE LOCATION engine plate serial number plate license plate holes ...

Page 17: ...17 Extreme Duty Buddy Mortar Mixer 3 Health Safety ...

Page 18: ...d or missing contact the Manufacturer immediately for replacement For the safety of yourself and others it is imperative that the following rules are observed Failure to do so may result in serious injury or death For ordering refer to Decal Identification in Parts Manual Rear View Decal Placement electric only GREASE WEEKLY 55392 55546 IDLE ENGINE 5 MINUTES BEFORE STOPPING TO IMPROVE SERVICE LIFE...

Page 19: ...19 Health Safety Extreme Duty Buddy Mortar Mixer Front View Decal Placement GREASE WEEKLY 55392 ...

Page 20: ...nings in the text It means that the step that follows must be carried out to avoid the possibility of personal injury or death These warnings are intended to help the technician avoid any potential hazards encountered in the normal service procedures We strongly recommend that the reader takes advantage of the information provided to prevent personal injury or injury to others PRACTICE SAFE OPERAT...

Page 21: ... be hot Allow all components in the engine compartment to cool before performing any service work PRACTICE SAFE MAINTENANCE Understand service procedure before doing work Keep area clean and dry Never lubricate service or adjust machine while it is moving Keep hands feet and clothing from power driven parts Disengage all power and operation controls to relieve pressure Stop the engine Allow machin...

Page 22: ...ler and ball or ball failure 3 Be sure the coupler is secured to the hitch ball and the lock lever is down tight and locked Assure that the ball clamp is properly nested under the ball and not sitting on top of the ball Recheck tightness again after towing about 50 miles 4 Check that trailer safety chains are properly connected 5 Check that all trailer lighting is hooked up and working correctly D...

Page 23: ...y result PREPARE FOR EMERGENCIES Be prepared if a fire starts Keep a first aid kit and fire extinguisher handy Keep emergency numbers for doctors ambulance service hospital and fire department near your telephone LOOSE HARDWARE With power off DAILY check for loose hardware Immediately inform your supervi sor to have it corrected Do Not Run Mixer EXTENSION CORDS Always use the proper size grounded ...

Page 24: ...ed Portland cement products If used correctly they will provide an effective and safe means of mixing and meet the appropriate performance standards It is essential that the operator of the machine is adequately trained in its safe operation be authorized to operate it and have sufficient knowledge of the machine to ensure that it is in full working order before being put to use ...

Page 25: ...25 Extreme Duty Buddy Mortar Mixer 4 Operation ...

Page 26: ... if they are not readable or lost If the machine is repaired and parts have been replaced on which decals were fixed ensure new decals are fitted before the machine is put into service Always make sure there is adequate ventilation around the machine Never run the engine in an enclosed area without good ventilation or next to combustible materials Stop the engine before refuelling If there is a sp...

Page 27: ...hose of the correct specification Follow the engine starting instructions in this manual and on the machine If you see oil leaking report it and get it fixed immediately Make sure the correct fuel oils and grease are used Never use the machine for purposes other that those it was manufactured for Always ensure workmates are aware of your work plan If equipped ensure all tires are serviceable befor...

Page 28: ...ntirety and follow the instructions carefully Refer to the Techni cal Data Section to familiarize yourself with machine controls and components Failure to do so may injure yourself or a bystander BREAK IN PERIOD The BUDDY MIXER is ready for normal operation However extra care during the first 50 hours of operation will result in more satisfactory long term machine performance and cost of ownership...

Page 29: ...ing Axle Option Only Before your mixer was shipped wood blocks were placed in the axle springs to avoid bouncing during transport Before operation loosen spring bolts remove blocks and retighten spring bolts until locknut is fully engaged Rubber Blades The rubber blades are factory preset Due to local preferences some readjustment may be desired Check Drum Dump Latch Make sure that the drum latch ...

Page 30: ...UNIT WILL SHUT DOWN IF ENGINE OIL IS LOW FUEL Always use fresh unleaded high test gasoline 91 octane min Fresh gasoline is blended for the season and reduces gum deposits that could clog the fuel system Do not use gasoline left over from the previous season The engine has a separate oil reservoir in the crankcase Do not mix oil with the fuel Unleaded gasoline is recommended for use in the engine s...

Page 31: ...erate the mixer with the cowl open Never operate the mixer with the drum guard open or removed Paddle Rotation The proper rotation of paddles for mixing is clockwise rotation from the tow pole end of machine Rotate clutch lever for paddle rotation to engage the paddles The lever will remain in this position unless pulled and disengaged Mixer Charging Sequence 1 Engage the paddles for mixing prior ...

Page 32: ...G THE MIXER FAILURE TO DO SO WILL ALLOW FOREIGN PARTICLES TO ENTER EYES NEVER OPERATE MIXER WITH ANYONE CLOSE BY KEEP ALL UNTRAINED PERSONNEL AWAY FROM WORK AREA Cleaning the Mixer For consistent performance long life and continued high quality mixing of plaster or mortar thoroughly clean the mixer inside and out at the end of each day s operation To prevent lumps of dried plaster from forming and...

Page 33: ...g down 4 When idle period is up use engine stop switch under gas tank to shut off engine 5 Before towing mixer always close the fuel valve and turn off gas OPERATOR CONTROLS TOWING Before attempting to tow this mixer always shut off fuel supply and check the state and local laws that apply to your intended route and check the following 1 Hitch attached to the towing vehicle securely 2 Tow pole ful...

Page 34: ...spring axles spring mounting hardware tight main springs and snubber springs not cracked or broken 8 Tires in good shape and at proper inflation for maximum safety and load capacity tires should be inflated to the following pressures Tire size 6 50 x 13 32 P S I safety chain frame of towing vehicle latch hook Attach Safety Chain to Towing Vehicle Cross chain under tow pole with 4 5 inch vertical s...

Page 35: ... CONDITIONS OR INCLEMENT WEATHER REDUCE SPEED ACCORD INGLY Refer to FRAME AND DRUM ASSEMBLY STANDARD AXLE ASSEMBLY and SPRING AXLE ASSEMBLY sections of the Parts Manual for parts identification and location Recommended Coupler Maintenance Read Entire Owners Manual 1 Smear ball socket and clamp face with chassis grease Periodically oil pivot points and sliding surfaces of coupler with SAE 30 wt mot...

Page 36: ...36 ...

Page 37: ...37 Extreme Duty Buddy Mortar Mixer 5 Maintenance ...

Page 38: ...r specifications ENGINE IS EQUIPPED WITH LOW OIL SHUT DOWN UNIT WILL SHUT DOWN IF ENGINE OIL IS LOW Gasoline Fuel Always use fresh unleaded high test gasoline 91 octane min Fresh gasoline is blended for the season and reduces gum deposits that could clog the fuel system Do not use gasoline left over from the previous season The engine has a separate oil reservoir in the crankcase Do not mix oil wi...

Page 39: ...INE BEFORE REFUELING CLEAN UP SPILLED FUEL BEFORE STARTING AVOID FIRES BY KEEPING ENGINE AND ENGINE COWL CLEAN AND FREE OF ACCUMU LATED GREASE AND DEBRIS START STORE AND REFUEL ON LEVEL GROUND TO PREVENT PERSONAL INJURY DO NOT RUN UNIT IN AN ENCLOSED NON VENTILATED AREA AVOID PROLONGED BREATHING OF VAPORS AND SKIN CONTACT SERIOUS ILLNESS OR LOSS OF LIFE COULD RESULT ...

Page 40: ...all the drain bolt tighten securely 4 Fill with recommended oil fill to the upper limit mark on the dipstick and tighten the oil filler cap securely 5 Run engine for 2 3 minutes stop engine and check oil level and check for leaks Note Please dispose of used motor oil in a manner that doesn t harm the environment ENGINE IS EQUIPPED WITH LOW OIL SHUT DOWN UNIT WILL SHUT DOWN IF ENGINE OIL IS LOW WAR...

Page 41: ...n 70 80mm Thread the spark plug in by hand to prevent cross threading After the spark plug is seated tighten with a spark plug wrench to compress the washer If installing a new spark plug tighten turn after the spark plug seats to compress the washer If reinstalling a used spark plug tighten 1 8 to turn after the spark plug seats to compress the washer Note The spark plug must be securely tightene...

Page 42: ... surfaces are in contact Then back off adjusting nut 1 6 to 1 4 turn or to the nearest locking hole to allow the wheel to rotate freely within limits of 0 001 inch to 0 010 inch end play Lock nut at this position Drum Seals Grease zerks daily with lithium based grease CLEANING FAILURE TO FOLLOW CLEANING INSTRUCTION AND OR ROTATION OF DRUM WITHOUT GUARD LIFTER CONNECTED CAN RESULT IN SERIOUS INJURY...

Page 43: ...with engine off 2 Completely clean mixer per cleaning instruction 3 Drain the fuel system and fill it with the preservative fuel If preservative fuel is not used the system can be kept full with normal fuel but the fuel must be drained and discarded at the end of the storage period 4 Remove the air filter Seal the vent pipe of the fuel tank or the fuel fill cap with waterproof tape 5 With the fuel...

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Page 46: ...S 6TF UIJT DIBSU UP SFDPSE EBUFT PG TFSWJDF BOE IPVST PO NBDIJOF BJOUFOBODF BUF PVST BUF PVST BUF PVST BUF PVST BUF PVST BUF PVST BUF PVST 3FQMBDF 0JM 3FQMBDF 4QBSL 1MVH 3FQMBDF OHJOF VFM 4USBJOFS MFBO JS JMUFS 3FQMBDF JS JMUFS IFDL OHJOF 31 MFBO PPMJOH 4ZTUFN IFDL EKVTU 7BMWF MFBSBODF SFBTF 1JMMPX MPDL FBSJOHT SFBTF 8IFFM VCT SFBTF SVN 4FBMT SFBTF 5SVOOJPOT MFBO BDIJOF ...

Page 47: ...move housing and bearing 3 Remove worn components and clean shaft and housing as needed 4 Assemble seals and spacers over paddle shaft flush with drum end using soapy water mixture as lubricant 5 Make sure seals are assembled tight up to drum end inner lip of seals curve inwards towards drum end as illustrated 6 Insert bearing into housing and slide over shaft and seals as illustrated 7 Tighten ho...

Page 48: ...ULL GEAR ASSEMBLY 1 Align Bull gear key way opposite to gear mesh Never lubricate this surface 2 Adjust pinion for tooth alignment and engagement using 010 feeler gauge 3 Tighten all four 4 pillow block bolts before removing feeler gauge ...

Page 49: ...49 Extreme Duty Buddy Mortar Mixer ...

Page 50: ...50 Extreme Duty Buddy Mortar Mixer ...

Page 51: ...Mortar Mixer CALIFORNIA PROPOSITION 65 WARNING Operation of this equipment and or engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm ...

Page 52: ...uddy Equipment Inc 4541 3 St Augustine Rd Jacksonville FL 32207 Local 904 398 3133 or 888 823 8819 Fax 800 548 1333 2006 Buddy Equipment Inc Printed in U S A SPR America s Fastest Strongest Mortar Mixers ...

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