background image

WARNING!

To avoid injury from an accidental start, turn the switch OFF 

and always remove the plug from the power source before 

making any adjustments.

TR

OUBLESHOO

TING GUIDE

17

BG2600

 

Problem(s) 

Possible Cause(s) 

Suggested Solution(s) 

Grinder won’t start.   1.

 

Blown  line  fuse  or  tripped 

circuit breaker.

 

2.

 

Low line voltage.  

3.

 

Material  wedged  between 

wheel and guard. 

4.

 

Defective switch.  

5.

 

Defective, blown capacitor.

 

6.

 

Defective circuit board.

1.

 

Replace with fuse of proper size, if 

fuse is blown. Reset tripped breaker.

 

2.

 

Check power supply for voltage and 

correct as needed. 

3.

 

Turn grinder off and remove 

material.

4.

 

Replace switch.  

5.

 

Replace capacitor  

6.

 

Replace circuit board.

Excessive  
vibration.  

1.

 

Improper mounting of 

grinder or accessories.

2.

 

Grinding wheel out of 

balance. 

1.

 

Remount bench grinder.

2.

 

Dress wheels or replace wheels.

 

 

Motor

overheating.

 

1. Excess pressure required 

to grind material.

 

2.

 

Grinding on side of wheel.

 

3.

 

Motor not  turning freely 

(without power).

 

1.

 

Dress or replace wheels.

2.

 

Grind only on face of wheel.

 

3.

 

Clean around wheels and shaft 

and/ or replace bearings.

Fuses are being 

blown or circuit 

breakers tripped.

 

1.

 

Overloading due to 

binding.

2.

 

Defective plug.

3.

 

Defective cord.

 

4.

 

Defective switch.

 

 

1.

 

Clean around wheels and shaft 

and/ 

         or replace bearings.

 

2.

 

Replace plug.

3.

 

Replace cord.

 

4.

 

Replace switch.

 

Machine slows 

when operating.

 

1. Depth of cut too great.

 

1. Slow down the rate of movement of 

the workpiece into wheel.

 

Wavy condition on 

surface of 

workpiece.

1.

 

Machine vibrating.

 

2.

 

Workpiece not being held 

firmly.

3.

 

Wheel face uneven.

4.

 

Wheel is too hard.

 

 

Make sure machines is securely 

mounted on a solid surface.

 

2.

1.

 

Use a holding device to firmly 

retain the workpiece.

3.

 

Dress the grinding wheel.

 

4.

 

Use softer wheel, or reduce the 

feed rate.

 

Summary of Contents for BG2600

Page 1: ...UCTION MANUAL IMPORTANT For your own safety read and follow all of the Safety Guidelines and Operating Instructions before operating this product GET IT DONE Contact Us email service bucktool com https www bucktool com 909 255 1088 8AM 5PM PST ...

Page 2: ...instructions 10 Maintenance 14 Troubleshooting 17 Exploded view 19 Parts list 20 Warranty 23 2 SPECIFICATIONS Motor 120VAC 60Hz 3 5A Speed no load 3450RPM Belt size 2 x 42 Belt speed Belt grit Wheel grit 4480 FPM Wheel speed 3450RPM 60 120 Wheel size 6 x 1 x 1 2 TABLE OF CONTENTS BG2600 ...

Page 3: ... using both hands Applying the material to the grinder with only one hand can result in a loss of control Never use a tool with a cracked or worn grinding wheel Change the grinding wheel before using Replace cracked wheel immediately Use only flanges supplied with the grinder Clean dust and debris from beneath the grinding wheels frequently Do not start the tool if the grinding wheel is in contact...

Page 4: ...witch on the tool This will prevent an accidental startup when the power cord is plugged into the power supply 10 Do not alter any parts of the tool or accessories All parts and accessories are designed with built in safety features that may be compromised if altered 11 Make certain the power source conforms to requirements of your equipment 12 Do not allow the tool to run without load for an exte...

Page 5: ...k may occur resulting in personal injury or property damage 26 Inspect the tool s power cord for cracks fraying or other faults in the insulation or plug before each use 27 Discontinue use if a power cord feels more than comfortably warm while operating the tool 28 Keep all connections dry and off the ground to reduce the risk of electric shock Do not touch plug with wet hands 29 Do not allow peop...

Page 6: ...oltage will damage the machine GROUNDED OUTLET BOX CURRENT CARRYING PRONGS GROUNDING BLADE IS LONGEST OF THE 3 BLADES GROUNDED OUTLET BOX GROUNDING MEANS ADAPTER Figure 1 Figure 2 MOTOR SPECIFICATIONS Your machine is wired for 120 V 60Hz alternating current Before connecting the machine to the power source make sure the switch is in the OFF position GROUNDING INSTRUCTIONS All grounded cord connect...

Page 7: ...s that have 3 pronged grounding type plugs and matching 3 conductor receptacles that accept the machine s plug as shown in Fig A Repair or replace damaged or worn cord immediately grounded Use proper extension cords Make sure your extension cord is in good condition and is a 3 wire extension cord which has a 3 pronged grounding type plug and matching receptacle which will accept the machine s plug...

Page 8: ...t for grinding 1 4 5 6 Tool rest locking knob 1 7 Eye shield Knife sanding work table 1 8 LED light 1 9 Flat washer D8 1 Philips screw assy M5x10 2 Dust port 1 Inner hex bolt assy M5x10 2 Inner hex bolt M10x16 1 Flat washer D10 1 Work table support 1 1 Flat washer D8 1 Table lock lever 1 17 No Description Qty 10 11 12 13 14 15 16 17 Wood sanding work table 1 ...

Page 9: ... 42 in length Eye shield locking knob LED light Eye shield Spark deflector sanding belt blue Dust port Belt cover support Power switch Tool rest Grinding wheel Knife sanding work table Table lock knob Belt tension handle Belt tracking knob ...

Page 10: ...assembly 1 to grinder with two composite screws 2 using a Philips screwdriver 2 Attach eye shield 3 to the support bracket 4 of the LED light assembly 3 Tighten the eye shield 3 by using a carriage bolt 5 and lock knob 6 as shown BG2600 OPERATING INSTRUCTIONS 1 2 3 5 8 4 7 6 Estimated Assembly Time 5 10 Minutes NOTE When in use the tool rests should be adjusted to within 1 8 in 3 2 mm of the grind...

Page 11: ... 1 16 or less Tighten hex cap screw 3 to secure table position INSTALLING KNIFE SANDING WORK TABLE INSTALLING WOOD SANDING WORK TABLE MOUNTING BELT DISC SANDER TO WORKBENCH 1 Place the sander on a surface that is level but also provides enough room on all sides for the workpiece and for the operator or bystanders to not be standing in line with the wood while using the tool Allow room for the belt...

Page 12: ...ovement 7 Readjust tracking knob 2 another 1 4 turn necessary LEVELING THE SANDING BELT ON OFF SWITCH The support rod is designed for adjusting the level of sanding belt To adjust please do the following 1 Loosen the lock nut 1 on the upper end of the support rod 2 with the adjustable wrench 2 Adjust the support rod 2 upward or downward to leveling the sanding belt 3 3 When the level of the sandin...

Page 13: ...hange from one position to the other 1 Loosen the inner hex screw 1 by turning it counterclockwise with the 8 mm hex key 2 Manually move the work support station into the vertical or horizontal position as required 3 Retighten the inner hex screw 1 by turning it clockwise CONTOUR SANDING 1 Belt platen 1 can be removed for contour sanding Loosen locking knob 2 holding platen to belt housing 3 Contr...

Page 14: ...flector 2 in its highest setting 2 Loosen the knob 3 and remove the tool rest assembly 4 3 Remove three screws 5 and lock nuts 6 from the left side wheel cover and then remove the outer cover 7 4 To prevent wheel rotating place a wood wedge 8 not supplied between the wheel and the wheel cover Turn off and unplug the bench grinder Use only grinding wheel that measure 6 in 150 mm in diameter This to...

Page 15: ...o a point between your eyes and the wheel 6 Remove the hex nut 9 the outside wheel flange 10 and the wheel 11 7 Inspect the wheel 11 for cracks chips or any other visible damage other than normal wear and discard if such damage is found Inspect the blotter cardboard disc for damage If the blotter is missing or severely damaged replace it with a piece of thin cardboard or blotter paper cut in the s...

Page 16: ...4 7 Replace belt cover 3 and knobs 2 8 Push the belt by hand and check if the sanding belt tends running to one side or the other of the two drums 9 View from the switch end of sander if the sanding belt runs toward the grinding wheel size slightly turn the tracking knob 7 counterclockwise up 10 View from the switch end of sander if the sanding belt runs away from the grinding wheel side slightly ...

Page 17: ...unt bench grinder 2 Dress wheels or replace wheels Motor overheating 1 Excess pressure required to grind material 2 Grinding on side of wheel 3 Motor not turning freely without power 1 Dress or replace wheels 2 Grind only on face of wheel 3 Clean around wheels and shaft and or replace bearings Fuses are being blown or circuit breakers tripped 1 Overloading due to binding 2 Defective plug 3 Defecti...

Page 18: ...ant by hand Wheel dulls quickly grit falls off 1 Depth of cut too great 2 Wheel is soft 3 Wheel diameter too small 4 Bad wheel dress 5 Defective wheel bonding 1 Slow down the rate of movement of the workpiece into wheel 2 Wheel too soft for the material being ground select harder bond 3 Replace the wheel 4 Dress the wheel 5 Consult manufacturer of grinding wheel Wheel clogs and workpiece shows bur...

Page 19: ...19 BG2600 EXPLODED VIEW ...

Page 20: ...l Rest Locking Knob M8X9 1 12 Spark Deflector 1 13 Bushing 1 14 Eye Shield Locking Knob 1 15 Battery 2 16 Led Light 1 17 Hex Flange Nut M5 2 18 Left End Cap 1 19 Wave Spring Washer D35 1 20 Bearing 6003 2 21 Cord Pulg 1 22 Cord Plate 1 23 Philips Screw M5X8 4 24 Cord Clip 6P4 1 25 Rotor 1 26 Stator 1 27 Right End Cap 1 28 Philips Screw Flat Washer Assy M5X190 4 29 Toothed Lock Washer D4 1 29 1 Phi...

Page 21: ...1 44 Belt Tracking Knob M6 1 45 Belt Adjustable Spring 1 46 Support Base 1 47 Eccentric Shaft Assy 1 48 Shaft Circlip D16 1 49 Ball Bearing 6202 2 50 Internal Circlip D35 2 51 Idler Wheel 1 52 Shaft Circlip D15 1 53 Sanding Belt 1 54 Shaft Circlip D6 2 55 Belt Cover 1 56 Belt Cover Lock Knob M8 2 57 Philips Screw Assy M5X10 6 58 Belt Adjustment Plate 65Mn 2 59 Foot Support 1 60 Hex Bolt M8X90 1 61...

Page 22: ...ate 1 71 Driving Wheel 1 72 Hex Nut M12 1 1 73 Work Table Support 74 Inner Hex Wrench S 4 1 75 Inner Hex Wrench S 6 1 76 Inner Hex Wrench S 8 1 77 Table Locking lever M8X28 1 80 Bolt M5X60 1 81 Bolt M5X55 1 82 Eye Shield 1 83 Dust Port 1 84 Inner Hex Bolt Assy M5X10 2 85 Knife Sanding Work Table 1 86 Wood Sanding Work Table 1 PARTS LIST ...

Page 23: ... High Quality Standard Impeccable After Sale Service through out the entire delivery process of our product lines and this concept is what drives us every day at BUCKTOOL to be the brand we are We re BUCKTOOL We ve been dealing with the manufacturing of power tools for many years Our concept focus on Customer Priority High Quality Standard Impeccable After Sale Service which has allowed us to deli...

Page 24: ... GET IT DONE Having Problems Give us a chance to help you before returning this product Email service bucktool com TWO YEAR LIMITED WARRANTY https www bucktool com https www bucktool com 2 909 255 1088 8AM 5PM PST ...

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