BuckMaster AIR-TIGHT Installation & Operator'S Manual Download Page 8

INSTALLING THE CHIMNEY

 

Follow chimney manufacturer’s instructions for 
proper installation. Be sure the chimney is equipped 
with the corresponding anchor plate for attachment to 
the fireplace. 
 
Whenever possible, the chimney should take a 
straight vertical path to the roof. If a bend is required, 
use only one angled section with a maximum of two 
elbows. Only 15

o

 or 30

o

 elbows are approved for this 

unit. Consult your dealer for selection of components 
and observe required clearances. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
1.  Cut and frame in holes in ceiling and roof where 

chimney will pass with 2" x 4"s. Finished 
opening should be 13" x 13" . Use a plumb bob 
to line up centers of holes with flue opening on 
fireplace. 

 
2.  Attach a firestop radiation shield on the underside 

of the framing for each floor that the chimney 
goes through. At the attic level install an attic 
radiation shield. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
3.  Place bead of hi-temp silicone caulk under 

appropriate chimney anchor plate and push plate 
collar into fireplace flue. Secure with metal 
screws. Connect first chimney section per 
manufacturer’s instructions. Continue adding 
sections until required height is achieved. 

 
 
 
 
 
 
 
 
 
 
 
4.  If the chimney is not enclosed and passes through 

a vented attic space or roof, proceed as follows: 

 

A.  Slide roof flashing over chimney and seal 

flashing to roof with roofing compound. If 
roof is sloped, place top edge of flashing 
under shingles and bottom edge on top of 
shingles. Secure with roofing nails. 

B.  Place storm collar over chimney and 

flashing. Tighten collar and seal joint with 
good quality caulking compound. 

C.  Install raincap or chimney and secure. 
D.  Clean flashing with vinegar or solvent and 

apply a coat of rustproof paint. 

 
5.  If the chimney is enclosed in the attic it must be 

fitted with a good radiation shield and vented 
flashing. 

 
 
 
 
 
 
 
 
 
 

A.  Install radiation shield in roof and attach with 

four 3/4" screws or 1" nails. 

B. Seal 

roof 

flashing 

to roof with roofing 

compound. On sloped roofs, place top edge 
of flashing under shingles and bottom edge 
on top of shingles. Secure with roofing nails. 

 
 
 
 
 
 
 

C.  Place storm collar over chimney and push 

down so collar makes contact with flashing. 
Seal the collar joint with silicone or high 
quality caulking. 

D.  Install and secure raincap. 

Summary of Contents for AIR-TIGHT

Page 1: ...ble vapors and liquids in the vicinity of this or any other appliance Manufactured by New Buck Corp Effective April 2003 Spruce Pine NC 28777 IMPORTANT INSTALLATION MUST BE MADE IN ACCORDANCE WITH STA...

Page 2: ......

Page 3: ...ION 4 INSTALLATION 5 20 CHIMNEY 5 6 COMBUSTION AIR DUCT 7 HOT AIR DUCT INSTALLATION 7 13 FIREPLACE DIMENSIONS 14 FRAMING IN AND FINISHING 13 17 FAN KIT 18 WIRING DIAGRAM 19 20 OPERATION 20 STARTING A...

Page 4: ...2...

Page 5: ...lat Black DISCLAIMER NOTICE The BTU ranges and heating capacity specifications are provided as guidelines only and in no way guarantee the output or capacity of the unit In warmer climates on average...

Page 6: ...ystem may be used You may connect to a masonry chimney as long as the conditions in section 8 4 5 of NFPA 211 are met The connector from the flue outlet of the BuckMaster and the masonry chimney must...

Page 7: ...ished hearth In all installations consideration must be given to the thickness of the final hearth material NOTE A clearance of 1 2 minimum must be maintained between the top of the finished hearth an...

Page 8: ...nnect first chimney section per manufacturer s instructions Continue adding sections until required height is achieved 4 If the chimney is not enclosed and passes through a vented attic space or roof...

Page 9: ...k of the outside vent and the other end over the fireplace connector 3 Secure duct at each end with clamps supplied 2 8 WARM AIR OUTLETS The two 8 heat duct outlets at the unit top are blocked off dur...

Page 10: ...TES A In installations where ductwork is run downward one standard hot air vent must also open into the fireplace room B Booster fans must not be enclosed with a chase C Booster fans on upward ductwor...

Page 11: ...n running ductwork down standard hot air registers must also open into room with fireplace NOTE All hot air ductwork must be 8 diameter B Vent through the initial wall or ceiling penetration Single wa...

Page 12: ...ster fans and backdraft dampers are installed on upward ducting 2 clearance to combustibles must be maintained around the hot air ductwork NOTE When ducting down attach a 90o elbow to the top of T con...

Page 13: ...NS 1 Do not install heat registers below the level of the two hot air outlets on the top of the fireplace 2 Do not tie the ducts into a central heating system 3 All hot air ductwork must be 8 diameter...

Page 14: ...nd into the fireplace hot air outlets Be sure the face of each elbow is parallel to the front of the fireplace 3 Screw grill box extensions onto standard grill boxes using four metal screws Slide gril...

Page 15: ...verlap the front of the unit more than 2 on the sides to allow proper operation of the doors 5 When the front finish is complete install the hot air outlet grills with screws provided The grills shoul...

Page 16: ...14 FIREPLACE DIMENSIONS in inches NOTE Rough opening size 38 1 2 WIDE x 52 HIGH...

Page 17: ...15 NON COMBUSTIBLE FACING CUT OUT DIMENSIONS Required for tile or marble facing SET BACK FOR FACING OPTIONS...

Page 18: ...16 ROUGH OPENING DIMENSIONS ROUGH FRAMED FLOOR LEVEL INSTALLATION SHOWN WITH OPTIONAL 10 x 10 GRILL KIT HEADER DETAIL ROUGH FRAMED RAISED INSTALLATION SHOWN WITH OPTIONAL 10 x 10 GRILL KIT...

Page 19: ...eramic tiles stone bricks etc must extend 24 in front of and 8 beyond the sides of the fuel loading door This hearth extension musts be placed on non combustible flooring If this unit is to be install...

Page 20: ...hree conductors hot neutral and ground 4 Open the electrical box on the fan motor which is located on the left side of the power conduit 5 Run power conduit to switch box Secure with BMX connector not...

Page 21: ...dle onto shank and insert into door 2 Secure with locking nut 3 Slide on washer and latch cam and secure with locking nut STANDARD WIRING DIAGRAM WITH WALL SWITCH OPTIONAL WIRING Refer to configuratio...

Page 22: ...duce more creosote which will condense on the glass doors and chimney requiring more frequent cleaning WARNING DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS FIREPLACE...

Page 23: ...container on a non combustible floor in a garage or outdoors since ashes may remain hot for days and give off toxic fumes Ensure that ashes are completely cool before final disposal Leaving a small am...

Page 24: ...ed Ceramics Customer Service Department P O Box 29664 Atlanta GA 30359 770 448 6888 See enclosed catalyst warranty for instructions New Buck Corporation does not handle catalyst replacements Customer...

Page 25: ...e right and remove 3 Open by pass door 4 Reach into the firebox and raise catalytic combustor to top of secondary heat chamber 5 Remove combustor through open by pass door To install new combustor fol...

Page 26: ...only properly cured woods D Dirty or Blocked Chimney Check and clean as necessary E Chimney Too Short Review chimney specifi cations in this manual and see that your install ation conforms to them 2...

Page 27: ...Box PS CL60 24033 4 Glass PG CL60 89672 16 Optional 10 x 10 Grill PO CL60 86523 5 Door Handle PO CL60 89712 20 7 32 x 1 Hinge Pin PH 7321LSP 6 Door Handle wood PO CL60 89819 24 Door Latch PO CL60 242...

Page 28: ...32 Cast Iron By pass Door PC CL60 40346 50 Top Grill Gold PO CL60 89797 33 By pass Door Rod PO CL60 89707 52 Outer Front PS CL60 24060 34 3 8 x 3 8 Set Screw N A 53 Top Insulation N A 35 Catalytic Co...

Page 29: ...59 Compression Springs PH 141SPRING 60 3 16 Flat Washers PH 316FLW 61 Slide Plate Bracket PS CL60 24010 62 10 24 Lock Nuts PH 1024HNP 63 10 x 1 2 Tek Screws PH 101612TEK 64 Slide Rod MF CL60 22015 65...

Page 30: ...any labor or transportation charges required Thereafter B Period II For the period after the first year from the date of purchase and extending for 5 years as long as the BuckMaster Stove is owned by...

Page 31: ...ion of which is not covered by warranty OTHER RIGHTS This warranty gives you specific legal rights and you may also have other rights which vary from state to state OWNER REGISTRATION CARD The followi...

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