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BuckMaster AIR-TIGHT, Installation & Operator'S Manual

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BuckMaster 

AIR-TIGHT 

ZERO CLEARANCE FIREPLACE 

INSTALLATION/OPERATOR’S MANUAL 

 
FOR YOUR SAFETY - Do not store or use gasoline or other flammable vapors and liquids in  
 

 

 

   the vicinity of this or any other appliance. 

 
 

Manufactured by New Buck Corp.                                                                Effective April, 2003 

Spruce Pine, NC  28777 
 

IMPORTANT: INSTALLATION MUST BE MADE IN 
ACCORDANCE WITH STATE AND LOCAL ORDINANCES 
WHICH MAY DIFFER FROM THIS INSTALLATION 
MANUAL. 

CAUTION: READ RULES FOR SAFE 
OPERATION AND INSTRUCTIONS 

BuckMaster 

Summary of Contents for AIR-TIGHT

Page 1: ...ble vapors and liquids in the vicinity of this or any other appliance Manufactured by New Buck Corp Effective April 2003 Spruce Pine NC 28777 IMPORTANT INSTALLATION MUST BE MADE IN ACCORDANCE WITH STA...

Page 2: ......

Page 3: ...ION 4 INSTALLATION 5 20 CHIMNEY 5 6 COMBUSTION AIR DUCT 7 HOT AIR DUCT INSTALLATION 7 13 FIREPLACE DIMENSIONS 14 FRAMING IN AND FINISHING 13 17 FAN KIT 18 WIRING DIAGRAM 19 20 OPERATION 20 STARTING A...

Page 4: ...2...

Page 5: ...lat Black DISCLAIMER NOTICE The BTU ranges and heating capacity specifications are provided as guidelines only and in no way guarantee the output or capacity of the unit In warmer climates on average...

Page 6: ...ystem may be used You may connect to a masonry chimney as long as the conditions in section 8 4 5 of NFPA 211 are met The connector from the flue outlet of the BuckMaster and the masonry chimney must...

Page 7: ...ished hearth In all installations consideration must be given to the thickness of the final hearth material NOTE A clearance of 1 2 minimum must be maintained between the top of the finished hearth an...

Page 8: ...nnect first chimney section per manufacturer s instructions Continue adding sections until required height is achieved 4 If the chimney is not enclosed and passes through a vented attic space or roof...

Page 9: ...k of the outside vent and the other end over the fireplace connector 3 Secure duct at each end with clamps supplied 2 8 WARM AIR OUTLETS The two 8 heat duct outlets at the unit top are blocked off dur...

Page 10: ...TES A In installations where ductwork is run downward one standard hot air vent must also open into the fireplace room B Booster fans must not be enclosed with a chase C Booster fans on upward ductwor...

Page 11: ...n running ductwork down standard hot air registers must also open into room with fireplace NOTE All hot air ductwork must be 8 diameter B Vent through the initial wall or ceiling penetration Single wa...

Page 12: ...ster fans and backdraft dampers are installed on upward ducting 2 clearance to combustibles must be maintained around the hot air ductwork NOTE When ducting down attach a 90o elbow to the top of T con...

Page 13: ...NS 1 Do not install heat registers below the level of the two hot air outlets on the top of the fireplace 2 Do not tie the ducts into a central heating system 3 All hot air ductwork must be 8 diameter...

Page 14: ...nd into the fireplace hot air outlets Be sure the face of each elbow is parallel to the front of the fireplace 3 Screw grill box extensions onto standard grill boxes using four metal screws Slide gril...

Page 15: ...verlap the front of the unit more than 2 on the sides to allow proper operation of the doors 5 When the front finish is complete install the hot air outlet grills with screws provided The grills shoul...

Page 16: ...14 FIREPLACE DIMENSIONS in inches NOTE Rough opening size 38 1 2 WIDE x 52 HIGH...

Page 17: ...15 NON COMBUSTIBLE FACING CUT OUT DIMENSIONS Required for tile or marble facing SET BACK FOR FACING OPTIONS...

Page 18: ...16 ROUGH OPENING DIMENSIONS ROUGH FRAMED FLOOR LEVEL INSTALLATION SHOWN WITH OPTIONAL 10 x 10 GRILL KIT HEADER DETAIL ROUGH FRAMED RAISED INSTALLATION SHOWN WITH OPTIONAL 10 x 10 GRILL KIT...

Page 19: ...eramic tiles stone bricks etc must extend 24 in front of and 8 beyond the sides of the fuel loading door This hearth extension musts be placed on non combustible flooring If this unit is to be install...

Page 20: ...hree conductors hot neutral and ground 4 Open the electrical box on the fan motor which is located on the left side of the power conduit 5 Run power conduit to switch box Secure with BMX connector not...

Page 21: ...dle onto shank and insert into door 2 Secure with locking nut 3 Slide on washer and latch cam and secure with locking nut STANDARD WIRING DIAGRAM WITH WALL SWITCH OPTIONAL WIRING Refer to configuratio...

Page 22: ...duce more creosote which will condense on the glass doors and chimney requiring more frequent cleaning WARNING DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS FIREPLACE...

Page 23: ...container on a non combustible floor in a garage or outdoors since ashes may remain hot for days and give off toxic fumes Ensure that ashes are completely cool before final disposal Leaving a small am...

Page 24: ...ed Ceramics Customer Service Department P O Box 29664 Atlanta GA 30359 770 448 6888 See enclosed catalyst warranty for instructions New Buck Corporation does not handle catalyst replacements Customer...

Page 25: ...e right and remove 3 Open by pass door 4 Reach into the firebox and raise catalytic combustor to top of secondary heat chamber 5 Remove combustor through open by pass door To install new combustor fol...

Page 26: ...only properly cured woods D Dirty or Blocked Chimney Check and clean as necessary E Chimney Too Short Review chimney specifi cations in this manual and see that your install ation conforms to them 2...

Page 27: ...Box PS CL60 24033 4 Glass PG CL60 89672 16 Optional 10 x 10 Grill PO CL60 86523 5 Door Handle PO CL60 89712 20 7 32 x 1 Hinge Pin PH 7321LSP 6 Door Handle wood PO CL60 89819 24 Door Latch PO CL60 242...

Page 28: ...32 Cast Iron By pass Door PC CL60 40346 50 Top Grill Gold PO CL60 89797 33 By pass Door Rod PO CL60 89707 52 Outer Front PS CL60 24060 34 3 8 x 3 8 Set Screw N A 53 Top Insulation N A 35 Catalytic Co...

Page 29: ...59 Compression Springs PH 141SPRING 60 3 16 Flat Washers PH 316FLW 61 Slide Plate Bracket PS CL60 24010 62 10 24 Lock Nuts PH 1024HNP 63 10 x 1 2 Tek Screws PH 101612TEK 64 Slide Rod MF CL60 22015 65...

Page 30: ...any labor or transportation charges required Thereafter B Period II For the period after the first year from the date of purchase and extending for 5 years as long as the BuckMaster Stove is owned by...

Page 31: ...ion of which is not covered by warranty OTHER RIGHTS This warranty gives you specific legal rights and you may also have other rights which vary from state to state OWNER REGISTRATION CARD The followi...

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