background image

BST Solutions GmbH  |  FLAME DETECTOR KLC 20 / KLC 21

Page 16

TRANSPORT, INSTALLATION AND CONNECTION

4.5 Installation

All installation and connection work may be carried out by qualified and approved 
specialist staff only! The legal regulations as well as adjustment instructions of the 
plant operator have to be observed!

NOTICE

The KLC 20 / KLC 21 should be mounted close to the flame with straight alignment. The compact 
flame detector should be mounted with the mounting flange KLC or another suitable holder with 
Ø14 mm opening. The radial adjustment to the flame is realised with the viewing angle adapter KLC 
and replaces the mounting flange KLC. Fix the detector with the holder. The best flame signal will 
be achieved from strong flickering parts of the flame radiation. The angle of view, especially with 
sight tubes, must be of appropriate dimensions to avoid any reduction of flame radiation. Protect 
the sensor against other light sources.

To prevent faults, the direct view of an ignition spark must be avoided. Faults in the prepurge phase 
can be caused by this. The maximum cable length of the connection cable must be observed. The 
connection cable must be kept separate from high-energy ignition and mains cables and must not 
be laid parallel to them over long distances.

Attention: For safety reasons and technical regulations a controlled burner shut down of at least 
once per 24 hours must be guaranteed.

For the mounting BST Solutions offers different accessories:

4.5.1  Mounting flange KLC
The mounting flange KLC serves for to the admission, attachment and adjustment of the flame 
detector. Two overall heights with 7 and 13 mm are available. By means of an O-ring the mounting 
flange KLC can be simply sealed to the burner housing.

 

Summary of Contents for FLAMONITEC KLC 21

Page 1: ...Operating Manual Flame Detector KLC 20 KLC 21...

Page 2: ...ing 10 2 5 1 Fundamental aspects 10 2 5 2 Electrical electronic devices 11 2 5 3 Inspection in accordance with the Ordinance on Industrial Safety and Health 11 2 5 4 Safety test 11 3 Technical data 12...

Page 3: ...Relay module for flame detectors RMF 1 19 6 Operation of the flame detektor 20 6 1 Test of the flame detektor 20 6 2 Operating indicator LED 20 6 3 Diagnostic with KLC Com 20 7 Maintenance and servici...

Page 4: ...are used in these operating instructions DANGER This warning level indicates an imminent hazardous situation If the hazardous situation is not prevented this will result in death or severe injury Fol...

Page 5: ...or with operating instructions based on existing national regulations for accident pre vention and environmental protection including information on supervisory and reporting obli gations to take acco...

Page 6: ...this person has the authority to overrule any unsafe instructions of third parties 1 7 Liability disclaimer All technical information data and guidance on device operation that are contained within th...

Page 7: ...RMF1 Product Flame detector KLC2x with or without RMF1 Typ KLC20 KLC21 KLC22 KLC2002 mit oder ohne RMF1 Type KLC20 KLC21 KLC22 KLC2002 with or without RMF1 Hiermit erkl ren wir dass der nachstehend b...

Page 8: ...ted to carry out work on the device Connection set up maintenance and repair work may only be carried out by qualified spe cialist staff This device may cause hazards if it is operated inappropriately...

Page 9: ...ately notify the appropriate authority person of any changes that occur including changes in operating performance If necessary stop and secure the device imme diately Allow only authorised specialist...

Page 10: ...he replacement of parts assemblies have to be ob served These tasks may only be carried out by authorised specialist staff Operating staff have to be informed before maintenance or other special work...

Page 11: ...cal specialists NOTICE To ensure proper operation the flame detector must be tested several times in all applications by starting and stopping the burner several times The flame relay must switch off...

Page 12: ...ent max switching power max switching voltage 15 mA 0 3 W 280 V AC 400 V DC Input 230 240 V AC 50 60 Hz 120 V AC optional 24 V AC DC optional Consumption max 6 mA Operating temperature KLC 20 KLC 21 2...

Page 13: ...LAME DETECTOR KLC 20 KLC 21 Page 13 TECHNICAL DATA 3 3 Weight Weight approx 0 029 kg 3 4 Dimensions Length with plug 115 mm Width 30 mm Height 22 mm Dimensional drawing see under point 4 4 3 5 Block d...

Page 14: ...efer to our terms of sale and delivery otherwise Report any damage After arrival of the device and accessories notify the shipping agent the insurance company and BST Solutions immediately in case of...

Page 15: ...ng materials are cardboard and plastics foils foamed material 4 3 Shipping instructions 4 4 Dimensions see the following illustration Packaging has to be disposed of in an environmentally friendly way...

Page 16: ...The angle of view especially with sight tubes must be of appropriate dimensions to avoid any reduction of flame radiation Protect the sensor against other light sources To prevent faults the direct v...

Page 17: ...ed With maintenance work the reflector surface should be protected from possible contamination and if necessary it is to clean with a clean soft and lint free cloth 4 5 3 Adapter ADP The ADP adapter m...

Page 18: ...e storage room is dry during storage Protect from direct sunlight Storage temperature 20 to 60 C Store dust free Avoid mechanical shocks and damage Danger to life caused by electrical current When con...

Page 19: ...FF The KLC 20 KLC 21 activates its self test function during power up Therefor the flame de tector is approved for intermittend operation For safety reasons and technical regulations a controlled burn...

Page 20: ...C 20 KLC 21 is indicating the following operating conditions 6 3 Diagnostic with KLC Com With the data interface KLC Com consisting of optical adapter with cable USB Interface and software BST Com the...

Page 21: ...eck of the flame monitoring must be carried out during commissioning and every maintenance of the combustion system The following steps should be checked During start up of the BMS the flame detector...

Page 22: ...s an the connetions of the burner controller box Power off the KLC and take it out of the flange Now clean the glass carefully with a clean and fuzz free cloth Exchange the KLC No communication with l...

Page 23: ...t off DFC 611120110215 Flame detector KLC20 24 25 15Hz DFC axial with disturbing frequency cut off DFC 611320110212 Flame detector KLC20 24 52 15Hz DFC axial with disturbing frequency cut off DFC 6113...

Page 24: ...applications 615001020000 Angle adapter KLC stainless steel mirror Accessory for radial mounting applications 615001030000 ADP 10 UV Adapter KLC heat insulating up to 180 C R quartz glass 57501051211...

Page 25: ...BST Solutions GmbH Ruegenstr 7 D 42579 Heiligenhaus Germany T 49 2056 98947 0 info amonitec bst com www amonitec bst com Subject to technical changes BST Solutions 2021 MEMBER OF MINDERMANN GROUP...

Reviews: