BSP CG 180 Operating Manual Download Page 1

Page: 1 / 30

OPERATING MANUAL

MODEL

CG Range

Piling Hammer

BSP International Foundations Ltd

Claydon Industrial Park

Great Blakenham, Ipswich, Suffolk

IP6 0NL, United Kingdom

www.bsp-if.com

Tel. +44 (0)1473 830431

Fax. +44(0) 1473 832019

Summary of Contents for CG 180

Page 1: ...G MANUAL MODEL CG Range Piling Hammer BSP International Foundations Ltd Claydon Industrial Park Great Blakenham Ipswich Suffolk IP6 0NL United Kingdom www bsp if com Tel 44 0 1473 830431 Fax 44 0 1473...

Page 2: ...____________________ ___________________________ ___________________________ ___________________________ When ordering spare parts please include the following information a Assembly Number b Serial N...

Page 3: ...r lifting points OPERATING INSTRUCTIONS 3 1 3 1 Connecting Controls 3 2 Control Panel Layout 3 3 Before commencing driving 3 4 Single Blow Operation 3 5 Tamping 3 6 Automatic Operation 3 7 High Restar...

Page 4: ...nsor Installation FAULT DIAGNOSIS 6 1 6 1 Hammer Will Not Start 6 2 Hammer Will Not Run On AUTOMATIC 6 3 Hammer Stops During Running 6 4 No System Pressure 6 5 No Pilot Pressure 6 6 Slow Blow Rate 6 7...

Page 5: ...on sense There are standard safety rules but each situation has its own peculiarities which cannot always be covered by rules Therefore your experience and common sense will be your best guides to saf...

Page 6: ...ould be estimated from ground information and or test pile records as available ii Hammer selection should be based upon the pile penetration per blow during the greater part of the driving cycle bein...

Page 7: ...accumulators B Operate the Hammer Control Valve HCV on the hammer This moves the spool and directs HP oil under the piston head to lift the dropweight C During lift some oil from above the cylinder i...

Page 8: ...of the appropriate grade of hydraulic oil refer to the operating manual for the power source Component Limiting temp C Comments Control box monitor 0 for lower temperature install in operator s cab Um...

Page 9: ...e or mounted to a leader A pile sleeve with revolving flat cap for use on larger diameter marine tubular piles can be fitted Description Option L m Mass Kg CG180 Basic hammer Additional accessories li...

Page 10: ...age 10 Option Drawing No L M Mass kg 12 Tonne Dropweight Assembly 4421 1110 1 17 12 291 16 Tonne Dropweight Assembly 4421 1005 1 50 16 441 2 Tonne Extension Kit 4421 1585 2 900 4 Tonne Extension Kit 4...

Page 11: ...ive cap and sleeve to suit 2M Piles 4421 1305 14 425 Pile Guide Assembly C W Drive cap and sleeve to suit 900mm Piles 4421 1461 5 600 Helmet Retainer Damper Housing Assembly picture Shown with 900 Hel...

Page 12: ...4421 1999 REV Page 12 Option Drawing No Mass kg Lifting Tackle Assembly 4421 1281 475 Actuator 4421 2005 750 CG180 Hammer Cage CG240 Hammer Cage 4421 1584 4421 1415 4041 4287...

Page 13: ...transit b Alternative lifting points for handling hammer vertical operation Lifting points for 3 leg Sling chain for Horizontal lifting 1 Pad Eye 70 x 40 Wide 2 Pad Eye 80 x 30 Wide Attach Rope to Li...

Page 14: ...4421 1999 REV Page 14 3 OPERATING INSTRUCTIONS 3 1 Connecting Controls...

Page 15: ...Lamp Lamp Rotary Switch Function Protection on input power supply Main panel on off switch Protection on supply to sensors in hammer Indicates supply via F1 S1 is present Indicates supply to hammer vi...

Page 16: ...so that drive cap rests on its internal stops or is suspended on its ropes CUT OUT LAMP SHOULD BE ON b Visual inspection of dolly location Operating the hammer with the dolley out of location will ca...

Page 17: ...hydraulic pressure has built up the dropweight will rise e Release the push button The SLV and HCV lamps will go out and the dropweight will fall f Repeat as required 2 1 3 1 SYSTEM LOAD VALVE HAMMER...

Page 18: ...e to pulse d Adjust the DWELL control to alter the rate of blows e Adjust the Pump flow to a low rate note Stroke adjust has no effect 4 4 2 1 3 3 1 DWELL MAX MIN SYSTEM LOAD VALVE HAMMER CONTROL VALV...

Page 19: ...as its indicator lamp goes out PUMP FLOW DWELL MAX MIN STROKE MAX MIN 5 4 3 4 3 1 6 7 2 1 6 NEXT BLOW TRIGGERED AS RESTART LAMP GOES OUT IMPACT RESTART HIGH RESTART IMPACT RESTART HIGH RESTART IMPACT...

Page 20: ...peed of lift and over travel DWELL MAX MIN STROKE MAX MIN RESTART SENSOR OVER TRAVEL STROKE DWELL IMPACT RESTART HIGH RESTART CABLE BREAK CUT OUT IMPACT RESTART HIGH RESTART CABLE BREAK CUT OUT IMPACT...

Page 21: ...opweight will fall and the HCV indicator will go out d The next blow is triggered as the High Restart sensor lamp goes out PUMP FLOW DWELL MAX MIN STROKE MAX MIN 5 4 3 4 3 1 6 7 7 2 1 6 2 NEXT BLOW TR...

Page 22: ...een the High Restart sensor and the HCV activating It should be adjusted to give a smooth clean pick up on each blow g The Flow control affects the speed of lift and overtravel of the dropweight h Rel...

Page 23: ...ived The processor below is calibrated with the hammer parameters including the mass of the dropweight and converts the velocity to energy and equivalent stroke The result can be displayed in metric S...

Page 24: ...mounting configuration Eyebolt The eyebolt must be removed before the hammer is used 4 2 Initial Set up for NEW hammer a Connect hammer hose catenary and visually inspect b Install control panel in ca...

Page 25: ...S 1638 Class 9 ISO 4406 Code 20 18 15 The risks can be minimized by a Regular hydraulic filter maintenance b When handling the hammer do not drag open ended hoses along the ground c Always fit protect...

Page 26: ...em Load valve on power pack panel to circulate oil to the hammer d Switch on power at hammer control box and adjust flow to maximum e Circulate oil for at least 60 minutes to clean system f Switch off...

Page 27: ...ables for damage 4 Inspect lifting tackle for wear and tear 5 During operation of the hammer check that the control box sensor indicators are functioning correctly These are useful in assisting fault...

Page 28: ...ly assessed by Inspecting condition by dropping the drive cap helmet out of the drive cap retainer for simple leader hammers For hammers with non revolving type rope suspended drive caps lifting the h...

Page 29: ...the recoil from the pile and prevent damage to the hammer The damper should be replaced if it becomes miss shapen or burns out due to overheating To access the damper remove the hammer by removing the...

Page 30: ...4421 1999 REV Page 1...

Search results

Summary of Contents for CG 180

Reviews:

Related manuals for CG 180

Brands by name

Popular brands

BSP CG 180, Operating Manual

Search results

Summary of Contents for CG 180

Reviews:

Related manuals for CG 180

Brands by name

Popular brands