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BSC 615L, Operating Instructions Manual

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BSC 615L Operating Instructions Manual Download Page 22

BCS Crusader Power Scythes

Page 22 

CPS/MAX/0817

Maintenance Guide

OPERATION

EVERY

DAY

EVERY

WEEK

EVERY

MONTH

EVERY 6

MONTHS

EVERY 12

MONTHS

Engine

Check engine oil level 10w/40
See separate engine manual

X

X

Gearbox

&

Controls

Check gearbox oil level EP90

X

X

Check nuts & bolts

X

X

Ensure clutch cable has free play

X

Check tyre pressure (20psi)

X

X

Lubricate control cable/linkages

X

Check control cable operation

X

Check operation of safety devices

X

Change gearbox oil EP90

X

Grease gear speed detent ball

X

X

Scythe 

Cutter Bar

Lubricate blades

X

Check for loose bolts

X

*

  Pressure  washing  machines  removes  lubricating  grease  as  well  as  dirt.  It  is  imperative  all 

linkages, especially the gear speed lever detent ball, are kept well greased otherwise they will 

become difficult to operate and cause damage.

*  DO NOT turn the machine on its side for cleaning.

* Before storing machine always leave the Clutch Lever pulled in and secured with the Locking 

Clip to prevent sticking of the clutch plates.

*  DO NOT allow maximum engine speed to exceed 3600rpm.

Summary of Contents for 615L

Page 1: ...Before commissioning the machine read operating instructions and observe warning and safety instructions PLEASE ALSO READ ORIGINAL BCS INSTRUCTION MANUAL Crusader Power Scythes Manufactured by BCS S p A Models 615L 615SL 630 ...

Page 2: ...ols 630 Page 7 Identification Stickers Page 9 Setting Up The Scythe Cutter Bar Page 11 Types of Transmission Cutter Bars Page 12 Identifying Controls Page 13 Instructions for Use Page 16 Attaching Scythe to Power Unit Page 17 Operating Hints Page 18 Starting the Engine Operation Page 19 Stopping the Engine Page 20 Useful Information Page 21 Maintenance Guide Page 23 Risk Assessment Page 24 Trouble...

Page 3: ...AND FEET AWAY BEFORE starting work clear the work area of any objects that could damage the machine DO NOT allow children or anyone uninstructed to operate the machine KEEP ANIMALS AWAY DO NOT use on slopes or banks of more than 20o ALWAYS wear suitable clothing to give personal protection including footwear that offers a good grip AVOID wearing loose garments that may catch in moving parts KNOW h...

Page 4: ...er Scythes Page 4 CPS MAX 0817 Controls BCS 615L Forward Reverse Lever Engine Stop OPC Lever Throttle Lever Handlebar Offset Lever Wheel Speed Lever Handlebar Height Adjustment Lever PTO Lever Clutch Lever Locking Clip ...

Page 5: ... CPS MAX 0817 Page 5 Controls Forward Reverse Lever Throttle Lever Handlebar Offset Lever Wheel Speed Lever Handlebar Height Adjustment Lever PTO Lever Clutch Lever Locking Clip Differential Lever BCS 615SL Engine Stop OPC Lever ...

Page 6: ...Forward Reverse Lever Engine Stop OPC Lever Throttle Lever Handlebar Offset Lever Wheel Speed Lever Handlebar Height Adjustment Lever Parking Brake Lever Clutch Lever Locking Clip BCS 630 Differential Lever Left Steering Brake Lever Right Steering Brake Lever PTO Lever ...

Page 7: ...st be kept clean from dust and mud must always be clearly visible and legible and must be replaced if missing or illegible If any of the components have to be replaced and they were originally equipped with a safety label it is important that the component is returned to its original condition complete with new labels The labels are available as spare parts and can be obtained from your supplier T...

Page 8: ...BCS Crusader Power Scythes Page 8 CPS MAX 0817 Identification and Stickers 1 1 2 4 3 2 4 3 58057724 58040548 58057769 ...

Page 9: ...en the boxes starting from the lid and remove the accessories Preliminary Checks Check that the machine is in good condition and has not been damaged in transit then proceed with assembly as indicated in the following points WARNING Protective gloves must be worn for all assembly operations repair and use fig 4 1 Gearbox Assembly Fix the protection cover A to crank B as shown in fig 4 2 NB For dry...

Page 10: ... the pivot is correctly lodged then mount the cutter bar B to control panel A using the two nuts and washers fig 4 6 and tighten securely NB For the assembly of the DUPLEX bars with a double crank mechanism ensure both pins F and G fit into their housings fig 4 7 then proceed as described above IF A HIGH CUT IS NECESSARY Install the cutting height adjustment slides skids C on the cutter bar using ...

Page 11: ...rials Also available with a spring steel blade holder to reduce adjustments improve cutting and performance It should not be used on uncultivated and stony land 2 Cutter bar with fingers widths available 115 145cm These have the traditional fingers which protect the blade and work very well on grass in general and for haymaking Due to the characteristics of the fingers they should not be used when...

Page 12: ...s LASER bars and FINGERS bars fig 5 2 3 Crank drive group greasers fig 5 3 4 Blade control pin greasers DUPLEX fig 5 4 5 Oil replacement and discharge plug oil bath crank drive fig 5 5 6 Blade protection fig 5 6 7 Flanging fig 5 7 5 8 8 Coupling blade fig 5 1 fig 5 1 1 1 8 fig 5 2 2 2 fig 5 3 OIL BATH fig 5 4 4 4 fig 5 6 6 fig 5 7 7 fig 5 8 7 fig 5 5 5 ...

Page 13: ... do not operate near channels or docks that can collapse under the weight of the machine Caution Whilst using the machine it is important that the operator uses appropriate personal protective equipment PPE safety shoes ear protections goggles gloves etc Do not attempt any cleaning or maintenance operations to the machine or parts of the implement without observing the safety instructions containe...

Page 14: ... tooth and blade holder without excessive slack When the adjustment produces the best motion without binding tighten the upper lock nut A 3 The spring steel blade holders of the DUPLEX and LASER ELASTO bars do not require any adjustment Blade Adjustment To adjust the LASER bar loosen the blade holder C fig 6 2 position the blade on the wear blocks E on the blade holder and then tighten the bolts a...

Page 15: ...he condition of the blade control pin A and the ferrule B fig 6 9 If replacement is required loosen the block nut C then slide out the pin A and the ferrule B then replace them with new parts Check the setting screw G fig 6 10 that fixes the steel blade M and replace if necessary Tighten the V screws completely on the steel blade Tighten each G setting screw to the same degree until almost all the...

Page 16: ... coupler to the scythe cutter bar fig 7 3 C It is important that nuts fig 7 3 D which fasten the implement and the bushing are well tightened Fitting to models 660 750 The scythe cutter bar is mounted directly to the machine coupler fig 7 4 A by attaching the coupler fig 7 5 C that is fixed to the scythe The fitting and removal of attachments is achieved by rotating the knob fig 7 5 R The device i...

Page 17: ...lified persons should operate the machine IMPORTANT Read all machine and implement manuals thoroughly before using the cutter bar Always familiarise yourself with the machine s operation before commencing work Best results are obtained with the engine at a low throttle setting which enables the bar to cut cleanly and gives less wear and tear on the reciprocating parts which in turn reduces mainten...

Page 18: ...he Clutch Lever and secure with the Locking Clip Ensure the Wheel Speed Lever is in neutral O position Set the Throttle Lever to half Turn the fuel tap on the engine to ON position if the engine is cold set the choke lever to ON position Pull the recoil start handle gently until it engages then give it a good strong pull to start the engine When the engine has started release the choke lever after...

Page 19: ... the engine then pull the PTO Lever towards you Using the Wheel Speed Lever select 1st gear Raise the throttle slightly release the Clutch Lever gently and fully keeping the red Engine Stop OPC Lever depressed as the engine will stop if this is released Commence work IMPORTANT NEVER USE MORE THAN THROTTLE WHEN THE CUTTER BAR IS OPERATING Operation Stopping the Engine Close the Throttle Pull up the...

Page 20: ...d that dust mud leaves dry or encrusted grass etc is removed Pressure washing machines removes lubricating grease as well as dirt It is imperative all linkages are kept well greased otherwise they will become difficult to operate and cause damage DO NOT turn the machine on its side for cleaning Storage and Prolonged Inactivity Clean grass and mud off the bar carefully and then lubricate the bar to...

Page 21: ...every 8 hours fig 13 1 The oil bath control units contain 1 litre of oil for the normal unit and 1 4 litres for the DUPLEX unit They do not require greasing just periodic checks to ensure correct oil levels To check the oil level remove the oscillating safety device then remove the oil plug fig 13 2 A For LASER units the oil should be 60mm below the hole and for DUPLEX units it should be approxima...

Page 22: ...operation of safety devices X Change gearbox oil EP90 X Grease gear speed detent ball X X Scythe Cutter Bar Lubricate blades X Check for loose bolts X Pressure washing machines removes lubricating grease as well as dirt It is imperative all linkages especially the gear speed lever detent ball are kept well greased otherwise they will become difficult to operate and cause damage DO NOT turn the mac...

Page 23: ...e or cleaning Always wear gloves when cleaning or lubricating the cutter bar blades Machine reversing and trapping the operator against an immoveable object High Never reverse the machine with your back to a wall or similar object Burns High Be very careful of a hot exhaust Turn off the machine before re fuelling Allow 1 air space in fuel tank Flying objects Low Never exceed throttle when mowing F...

Page 24: ...ving properly Clean or replace the air filter Clean the carburettor spark plug or injector Insufficient or lack of greasing Grease as shown in the manual Too much play between pivot and bush Parts are worn replace them Bush pivot have not been lubricated as shown Lubricate as shown in manual Loose nuts on PTO flange Tighten the PTO nuts well Loose screws and nuts in general Check and tighten well ...

Page 25: ...ively flattened grass Change cutting entry direction Excessively wet grass Let it dry out Terrain is not flat Change direction of cutting progress Power Unit Petrol Engine Diesel Engine LAeq 1 LwA 2 m sec2 3 LAeq 1 LwA 2 m sec2 3 615L MAX 89 8 105 2 32 39 n a n a n a 615SL MAX 89 8 105 2 32 39 n a n a n a 630 MAX 99 6 106 4 33 31 n a n a n a 1 LAeq ACOUSTIC PRESSURE values expressed in equivalent ...

Page 26: ...nformation The number that is engraved on the top of each tooth The number of blades on your complete top bar The serial number of the scythe cutter bar The serial number of the implement should also be quoted this can be found on a label on the underside of the blue cowling Complete the boxes below to record this information and have it to hand when ordering parts To order parts contact our Spare...

Page 27: ...of developing cutting edge agricultural machinery since its formation in 1943 when their founder developed a self propelled motor mower Tracmaster Ltd has been the UK distributor for BCS pedestrian equipment since 1984 Please ensure you read the original manufacturer s manual before operating this machine BCS S p A V le Mazzini 161 20081 Abbiategrasso MI Italy Tel 39 02 9482 1 Fax 39 02 9496 0800 ...

Page 28: ...er Ltd 2017 Specifications are subject to change without prior notice Tracmaster Ltd Sovereign Centre Victoria Road Burgess Hill RH15 9LR T 44 0 1444 247689 F 44 0 1444 871612 W www tracmaster co uk E info tracmaster co uk ...

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