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even though its instructions say to do so. The necessary interlock-
ing to keep both the heat pump and furnace from operating at the
same time is done by Zone Perfect Plus.

The special 3-stage auxiliary heat feature of Bryant thermostats is
incorporated into Zone Perfect Plus. This requires an FK type fan
coil and specific heater packages with a single-speed heat pump.
See FK fan coil Installation Instructions.

IX.

UNDERSTANDING SEQUENCE OF OPERATION

A.

Temperature Set Points

The Zone Perfect Plus System uses 2 temperature set points for
each zone, the higher for cooling and the lower for heating. A
minimum difference of 2°F is enforced between the 2 set points.
Each set point may be manually adjusted or controlled by a
programmed time schedule established by the home or business
owner.

B.

Heating and Cooling Comfort Set Points

If space temperature is between heating and cooling set points for
the zone, then the zone is said to be "satisfied" with respect to
temperatures. When a zone is satisfied, no heating or cooling is
required. When all zones are satisfied, there is no demand and the

equipment is turned off. For example, if cooling set point is 76°F
and heating set point is 72°F, then a space temperature of 73°F is
assumed to be satisfactory and no heating or cooling of the zone is
required.

If space temperature in a zone falls below heating set point, then
that zone needs to have heat added to zone which will raise space
temperature back to heating set point. For example, if heating set
point is 72°F and space temperature is 70°F, then space tempera-
ture must be raised 2°F in order for zone to be satisfied. In this
case, temperature "heating demand" for zone is 2°F. (72° minus
70°F.)

Otherwise, if space temperature in a zone rises above cooling set
point, then that zone needs to have heat removed from zone which
will lower space temperature back to cooling set point. For
example, if cooling set point is 76°F and space temperature is
77°F, space temperature must be lowered 1°F in order for zone to
be satisfied. In this case, "cooling demand" for zone is 1°F. (77°
minus 76°F.)

C.

Out Feature

A new feature called OUT can be selected via the OUT button.
When this selection is made, the system is being told that the

Fig. 11—8-Zone System Wiring Diagram

A98087

O  REVERSING VALVE COOL
B  REVERSING VALVE HEAT
RH  HEATING TRANSFORMER

DHUM  DEHUMIDIFY

DEF  DEFROST

RC  COOLING TRANSFORMER

SEE

FIGURES FOR

EQUIPMENT

WIRING

24 VAC ZONING

TRANSFORMER

C
RZ

8 ZONE EQUIPMENT CONTROLLER

HUM  HUMIDIFY

G  FAN
W2 HEAT STAGE 2
W1 HEAT STAGE 1
Y2 COMPRESSOR STAGE 2
Y1 COMPRESSOR STAGE 1

CLS7
COM7
OPN7
CLS8

HPTC

LAT

LATC

HPT

OAT

OATC

DAMPERS

8

1

CLS_
COM_
OPN_

=
=
=

CLOSE
COMMON = 24VAC FROM RZ
OPEN

COM8
OPN8

ZONE 7

DAMPER

ZONE 8

DAMPER

OUTDOOR AIR
TEMP SENSOR
LEAVING AIR
TEMP SENSOR
HEAT PUMP
TEMP SENSOR

CLS5
COM5
OPN5
CLS6
COM6
OPN6

ZONE 5

DAMPER

ZONE 6

DAMPER

CLS3
COM3
OPN3
CLS4
COM4
OPN4

ZONE 3

DAMPER

ZONE 4

DAMPER

CLS1
COM1
OPN1
CLS2
COM2
OPN2

ZONE 1

DAMPER

ZONE 2

DAMPER

JUMPER NEEDED

FOR HEAT PUMP

APPLICATIONS

DAMPER

FUSE

3A

OPTION
SWITCHES
NOTE SWITCH
#8 IS AT TOP

D20

(LED)

DEFROST

 

NOTES:   

*

 = OPTIONAL COMPONENTS

                   = INSTALLING ZONE 1 REMOTE SENSOR AT OS1 AND OS1C WILL OVERRIDE 

      TEMPERATURE SENSOR ON USER INTERFACE
   = COMMUNICATION BUS ARE IN PARALLEL WITH EACH OTHER 
      (EITHER CONNECTOR CAN BE USED)

V+

RS+

RS-

VG

REMOTE

SENSORS

COMMUNICATION

BUS

ZONE 3
SENSOR
ZONE 4
SENSOR

OPTIONAL 
ZONE 1
SENSOR
ZONE 2
SENSOR

V+

COMMUNICATION

BUS

RS+

RS-

VG

OS1

OS1C

ZS2

ZS2C

ZS3

ZS3C

ZS4

ZS4C

ZONE 7
SENSOR
ZONE 8
SENSOR

ZONE 5
SENSOR
ZONE 6
SENSOR

ZS5

ZS5C

ZS6

ZS6C

ZS7

ZS7C

ZS8

ZS8C

V+

USER INTERFACE

RS+
RS-
VG

VG

V+

SMART SENSORS*

RS+
RS-

WHITE

RED

BLUE/YELLOW

GREEN

WHITE

RED

BLUE/YELLOW

GREEN

—7—

Summary of Contents for ZONE PERFECT PLUS ZONEBB2KIT

Page 1: ... in minor personal injury or product and property damage INSTALLATION CONSIDERATIONS Before the actual installation of a zoning system can begin decisions need to be made to determine the number and location of zones and sensors This affects duct and damper selections For assistance with these decisions consult the Design Guide available from your distributor or branch This instruction covers the ...

Page 2: ...The User Interface also controls humidity functions If the User Interface is not used to control Zone 1 temperature it must still be located in a suitable area where humidity control will not be affected C Locating Sensors For proper operation each sensor must accurately measure the temperature within its zone Remember that zone sensors can be a combination of 3 different types as described in int...

Page 3: ...If duct work requires multiple dampers for a single zone up to 3 dampers may be wired in parallel A multi damper enabler is not needed For retrofit applications older type dampers with their original actuators may be used under the following conditions 1 A single damper may be connected directly to a Zone Perfect Plus output 2 If multiple dampers are needed for a single zone a multi damper enabler...

Page 4: ...k must be properly supported according to local codes or SMACNA standards D Rectangular Fibrous Glass Duct Work 1 Insert 1 end of zone damper into 1 end of fibrous glass duct work approximately 2 to 3 in See Fig 7 2 Screw field supplied screws and tabs into zone damper 3 Properly seal joint using duct tape mastic or other ap proved method Do not allow mastic to come in contact with actuator 4 Insu...

Page 5: ...ace with cable ties so that it cannot interfere with the blower wheel See Fig 9 10 or 11 for connection to Equipment Controller VIII FINAL WIRING Bring all Equipment Controller wires together at Equipment Controller Make all connections as indicated on Fig 9 for 2 zone installations Fig 10 for up to 4 zone installations or Fig 11 for up to 8 zone installations Figures 15 through 38 show the connec...

Page 6: ...ld be turned on It forces the furnace to adjust its airflow more frequently to accommodate the effects of damper movement See furnace instructions All 2 speed air conditioners and heat pumps need to be configured so that Y1 controls low speed and Y1 and Y2 together control high speed in both heating and cooling This is usually done by selecting the zoning position of the stage 2 latch pot See 2 sp...

Page 7: ... a zone rises above cooling set point then that zone needs to have heat removed from zone which will lower space temperature back to cooling set point For example if cooling set point is 76 F and space temperature is 77 F space temperature must be lowered 1 F in order for zone to be satisfied In this case cooling demand for zone is 1 F 77 minus 76 F C Out Feature A new feature called OUT can be se...

Page 8: ... the system to operate Configuration is done in 2 parts One is the setting of 8 DIP switches on the Equipment Controller The second is a group of 11 software selections made via User Interface Follow the sequence below for easy setup Configuration of the Equipment Controller is done first with the power off Then power is applied and the User Interface is configured with power on NOTE A DIP switch ...

Page 9: ... Display HPT temperature reading Option 20 Display LAT temperature reading Option 21 and up Display zone damper positions NOTE If END button is pressed or if no button is pressed for 180 sec Zone Perfect Plus will exit configuration mode and return to normal operation To re enter configuration mode FAN button must be pressed and held for 10 sec again While in configuration mode the large display s...

Page 10: ...ation mode OPTION 6 IGNORE LAT AND HPT TEMPERATURES CAUTION Leaving this selection ON can cause perma nent damage to HVAC equipment This option when ON tells the system to ignore the LAT and HPT temperature information It should only be used for troubleshoot ing and to allow temporary operation with a failed or missing sensor until the sensor can be replaced Factory default is OF off TO SELECT 1 E...

Page 11: ...30 35 40 45 50 55 and OF off 5 Press SET TIME TEMP button again to flash 10 on small display or press END to exit configuration mode OPTIONS 11 AUTO CHANGEOVER TIMER This option selects either a 10 or 30 minute time delay between heat and cool while in auto changeover mode System must have no demand in current mode for selected time 10 or 30 minutes before changeover between heating and cooling is...

Page 12: ...tep be sure to return installer setup switch Equipment Controller DIP switch No 6 to ON position This will enable normal operation When any output is turned on a red LED on the Equipment Controller board adjacent to the output s connection terminal is also turned on This can be used at any time to monitor the state of the Equipment Controller outputs even if the equipment is not yet connected or p...

Page 13: ...rovides humidity control by operating the cooling system when cooling is not required If the humidity rises above the dehumidification set point a special dehumidification routine is executed As long as zone temperatures are not more than 3 F below their cooling set points a dehumidify demand will turn on the cooling equipment but will limit its ON time to no more than 7 minutes at a time Finally ...

Page 14: ...ed for heat POWER ON CHECK When power is first applied to the system the large display indicates the equipment type selected by DIP switches as follows 1 AC 1 Speed Air Conditioner 2 HP 1 Speed Heat Pump 3 A2 2 Speed Air Conditioner 4 H2 2 Speed Heat Pump 5 AS 1 or 2 Speed Air Conditioner with 3 Stage Auxiliary Heat 6 HS 1 or 2 Speed Heat Pump with 3 Stage Auxiliary Heat 7 dF Dual Fuel with 1 Spee...

Page 15: ...o occupied When a zone is set to OUT desired temperature will be displayed as dashes when UP and DOWN buttons are pressed B Viewing Outdoor Temperature and Indoor Humidity 1 Pressing both UP and DOWN buttons simultaneously will display outdoor temperature if this feature is included and indoor humidity Outdoor temperature will be displayed first for 5 sec followed by humidity for 5 sec Smart Senso...

Page 16: ...gram Use the temperature UP and DOWN buttons to adjust the start times and to raise and lower set points When inside the program the blinking icon indicates that a setting may now be changed 1 Decide on a program schedule that you desire Table 2 is an example of what already exists in the User Interface as the Energy Star recommended setting table 2 To begin programming press PROGRAM button 3 Pres...

Page 17: ...OUT Function At the User Interface Pressing OUT button activates and deactivates OUT function for a single zone When OUT function is active OUT icon is displayed This function programs the zone as being unoccupied When OUT function is active the zone has no set points The zone temperature will be kept within the 60 85 F range and if necessary the zone will be used as a dump zone to relieve LAT pro...

Page 18: ... F to 140 F range See Table 4 to determine the temperature ohm relationship for a Remote Sensor Do not confuse dashes in the display for a zone that is set to OUT or ALL ZONE OTHER HELPFUL HINTS Read and understand System Startup and Checkout to review Installer Test Setup Mode and check the equipment operation This is a good place to start in evaluating any problems associated with the zoning sys...

Page 19: ... G Y2 Y1 DEF DHUM HUM HUMIDIFIER 24 VAC N A HEAT STAGE 1 FAN N A COOL STAGE 1 Fig 18 1 Stage Furnace with 2 Speed Heat Pump Dual Fuel A98092 TWO SPEED HEAT PUMP C O R W2 Y2 W3 C R Y1 W G Y O B RH SINGLE STAGE FURNACE EQUIPMENT CONTROLLER RC DEF DHUM HUM W2 W1 G Y2 Y1 N A N A N A HEAT STAGE 3 FAN DEFROST HUMIDIFY RVS COOLING 24 VAC HOT COOL HEAT STAGE 2 COOL HEAT STAGE 1 See notes 1 2 3 4 6 7 8 9 1...

Page 20: ...1 FAN N A COOL STAGE 1 See note 12 N A N A HUMIDIFY DEF DHUM HUM HUMIDIFIER 24 VAC Fig 22 2 Stage Furnace with 2 Speed Heat Pump Dual Fuel A98096 W W1 W2 Y Y2 TWO SPEED HEAT PUMP C O R W2 Y2 W3 C R Y1 G O B RH RC DEF W2 W1 G Y2 Y1 HEAT STAGE 4 HEAT STAGE 3 FAN COOL HEAT STAGE 2 COOL HEAT STAGE 1 See notes 1 2 3 4 6 7 8 9 10 11 and 12 TWO STAGE FURNACE EQUIPMENT CONTROLLER RVS COOLING DEFROST HUMID...

Page 21: ...HUMIDIFY HUMIDIFY DEF DHUM HUM HUMIDIFIER 24 VAC HUM DHUM PL9 10 O Y1 AFS BOARD Fig 26 Variable Speed Non Condensing Furnace with 2 Speed Heat Pump A98100 C C R Y2 W W1 G W2 Y Y2 O B RH RVS COOLING VSP FURNACE BOARD TWO SPEED HEAT PUMP EQUIPMENT CONTROLLER N A 24 VAC HOT RC W2 W1 G Y2 Y1 HEAT STAGE 3 HEAT STAGE 2 FAN COOL HEAT STAGE 2 COOL HEAT STAGE 1 See notes 1 2 3 4 6 7 8 9 10 11 12 15 and 16 ...

Page 22: ...otes 12 15 and 17 N A DEHUMIDIFY HUMIDIFY DEF DHUM HUM HUMIDIFIER 24 VAC HUM DH Fig 30 Variable Speed Condensing Furnace with 2 Speed Heat Pump A98104 C C R W2 W W1 G W2 Y Y2 O B RH RVS COOLING VSP SPEED FURNACE TWO SPEED HEAT PUMP EQUIPMENT CONTROLLER N A 24 VAC HOT RC W2 W1 G Y2 Y1 HEAT STAGE 4 HEAT STAGE 3 FAN COOL HEAT STAGE 2 COOL HEAT STAGE 1 See notes 1 2 3 4 6 7 8 9 10 11 12 15 and 17 DEFR...

Page 23: ...FAN COOL STAGE 1 N A N A HUMIDIFY DEF DHUM HUM HUMIDIFIER 24 VAC See note 13 Fig 34 Typical Fan Coil with 2 Speed Heat Pump A98108 C R W3 C R W3 W2 Y1 W2 G Y E O B RH RVS COOLING TYPICAL FAN COIL TWO SPEED HEAT PUMP 24 VAC HOT RC W2 W1 Y2 G Y1 HEAT STAGE 4 HEAT STAGE 3 FAN COOL HEAT STAGE 1 COOL HEAT STAGE 2 O Y2 EQUIPMENT CONTROLLER DEFROST N A N A HUMIDIFY DEF DHUM HUM HUMIDIFIER 24 VAC See note...

Page 24: ... N A N A DEHUMIDIFY HUMIDIFY DEF DHUM HUM HUMIDIFIER 24 VAC See notes 13 14 and 15 Fig 38 FK4C Fan Coil with 2 Speed Heat Pump A98112 C W2 O B RVS COOLING N A R1H FK4C EASY SELECT TERMINAL BOARD TWO SPEED HEAT PUMP REMOVE J1 JUMPER REMOVE J2 JUMPER FOR HEAT STAGING EQUIPMENT CONTROLLER 24 VAC HOT R1C W2 W1 G Y2 Y1 HEAT STAGE 4 HEAT STAGE 3 FAN HEAT COOL STAGE 2 HEAT COOL STAGE 1 O R Y2 Y1 C R DH W...

Page 25: ...per defrost operation 11 Configuration Option No 10 at User Interface must be activated to select dual fuel crossover temperature Configuration Option No 9 is optional in selecting an auxiliary heat lockout temperature 12 It is recommended to let the zoning system control furnace staging Refer to indoor unit Installation Instructions for proper setup 13 Refer to Fan Coil Installation Instructions ...

Page 26: ... 26 ...

Page 27: ... 27 ...

Page 28: ...based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 962 9212 Packaged Service Training Classroom Service Training A94328 1998 ...

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