Bryant Preferred 581J04-14 Service And Maintenance Instructions Download Page 6

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TROUBLESHOOTING THE ECM MOTOR
Troubleshooting the X13 ECM requires a voltmeter.
1. Disconnect main power to the unit.

2. Remove the motor power plug (including the control BRN

lead) and VIO control signal lead at the motor terminals.

3. Restore main unit power.

4. Check for proper line voltage at motor power leads BLK

(at L terminal) and YEL (at N terminal). See Table 2.

5. Using a jumper wire from unit control terminals R to G,

engage motor operation. Check for 24-v output at the

defrost board terminal IFO.

6. Check for proper control signal voltages of 22-v to 28-v at

motor signal leads VIO and BRN.

7. Disconnect unit main power. Apply lockout/tag-out

procedures.

8. Reconnect motor power and control signal leads at the

motor terminals.

9. Restore unit main power.

10. The motor should start and run. If the motor does not start,

remove the motor assembly. Replace the motor with one

that has the same part number. Do not substitute with an

alternate design motor, as the torque/speed programming

will not be the same as that on an original factory motor.

REPLACING THE X-13 ECM MOTOR
Before removing the ECM belly-band mounting ring from old

motor:
1. Measure the distance from base of the motor shaft to the

edge of the mounting ring.

2. Remove the motor mounting band and transfer it to the

replacement motor.

3. Position the mounting band at the same distance that was

measured in Step 1.

4. Hand-tighten mounting bolt only. Do not tighten securely

at this time.

5. Insert the motor shaft into the fan wheel hub.

6. Securely tighten the three motor mount arms to the support

cushions and torque the arm mounting screws to 60 in.-lb

(6.8 Nm).

7. Center the fan wheel in the fan housing. Tighten the fan

wheel hub setscrew and torque to 120 in.-lb (13.6 Nm).

8. Ensure the motor terminals are located at a position below

the 3 o’clock position. Tighten the motor belly-band bolt

and torque to 80 in.-lb (9.0 Nm).

Supply Fan (Belt-Drive)

The belt-drive supply fan system consists of a forward-curved

centrifugal blower wheel on a solid shaft with two concentric

type bearings, one on each side of the blower housing. A fixed-

pitch driven pulley is attached to the fan shaft and an adjust-

able-pitch driver pulley is on the motor. The pulleys are con-

nected using a V-belt. (See Fig. 8.)

Fig. 8 — Typical Belt Drive Motor Mounting

Belt

Check the belt condition and tension quarterly. Inspect the belt

for signs of cracking, fraying, or glazing along the inside sur-

faces. Check belt tension by using a spring-force tool, such as

Browning’s “Belt Tension Checker” (P/N: 1302546 or equiva-

lent tool); tension should be 6 lb at a

-in. (1.6 cm) deflection

when measured at the centerline of the belt span. This point is

at the center of the belt when measuring the distance between

the motor shaft and the blower shaft.
NOTE: Without the spring-tension tool, place a straight edge

across the belt surface at the pulleys, then push down on the belt at

mid-span using one finger until a

-in. (1.3 cm) deflection is

reached. See Fig. 9.
Adjust belt tension by loosening the motor mounting plate

front and rear bolts and sliding the plate toward the fan (to re-

duce tension) or away from fan (to increase tension). Ensure

the blower shaft and the motor shaft are parallel to each other

(pulleys aligned). When finished, tighten all bolts and torque to

65 to 70 in.-lb (7.4 to 7.9 Nm).

Fig. 9 — Checking Blower Motor Belt Tension

REPLACING THE BELT
NOTE: Use a belt with same section type or similar size. Do not

substitute a FHP-type belt. When installing the new belt, do not

use a tool (screwdriver or pry-bar) to force the belt over the pulley

flanges as this will stress the belt and cause a reduction in belt life.

Damage to the pulley can also occur.
Use the following steps to replace the V-belt. See Fig. 8.
1. Loosen the front and rear motor mounting plate bolts.

2. Push the motor and its mounting plate towards the blower

housing as close as possible to reduce the center distance

between fan shaft and motor shaft.

Table 2 — Motor Test Volts

UNIT VOLTAGE

MOTOR VOLTAGE

MIN-MAX VOLTS

208/230

230 190-250

460

230 210-250

575

460 420-500

BLOWER PULLEY

V---BELT

MOTOR

PULLEY

MOTOR MOUNTING

PLATE

MOTOR

MOUNTING

BOLTS (4)

BROWNING BELT

TENSION CHECKER

STRAIGHTEDGE

1/2”

(1.3 cm)

BELT

DEFLECTION

Summary of Contents for Preferred 581J04-14

Page 1: ...ntroller 21 Smoke Detector Sensor 21 Smoke Detector Locations 22 Completing Installation of Return Air Smoke Detector 23 FIOP Smoke Detector Wiring and Response 23 SENSOR AND CONTROLLER TESTS 24 Sensor Alarm Test 24 Controller Alarm Test 24 Dirty Controller Test 24 Dirty Sensor Test 25 Dirty Sensor Test Procedure 25 Changing the Dirt Sensor Test 25 Remote Station Test 25 SD TRK4 Remote Alarm Test ...

Page 2: ...t this switch if necessary WARNING UNIT OPERATION AND SAFETY HAZARD Failure to follow this warning could cause personal injury death and or equipment damage Puron R 410A refrigerant systems operate at higher pres sures than standard R 22 systems Do not use R 22 service equipment or components on Puron refrigerant equipment WARNING FIRE EXPLOSION HAZARD Failure to follow this warning could result i...

Page 3: ...Inlet filters condition Check damper travel economizer Check gear and dampers for debris and dirt AIR FILTERS AND SCREENS Each unit is equipped with return air filters If the unit has an economizer it will also have an outside air screen If a manual outside air damper is added an inlet air screen will also be present Each of these filters and screens will need to be periodically re placed or clean...

Page 4: ... can be removed Re install by placing the frame in its track rotating the retainer back down and tightening all screws SUPPLY FAN BLOWER SECTION Supply Fan Direct Drive For unit sizes 04 05 and 06 a direct drive forward curved centrifugal blower wheel is an available option The motor has taps to provide the servicer with the selection of one of five motor torque speed ranges to best match wheel pe...

Page 5: ...nding on fan wheel loading SELECTING SPEED TAP The five communication terminals are each programmed to pro vide a different motor torque output See Table 1 Factory default tap selection is Position 1 for lowest torque speed operation Table 1 Motor Tap Programing Percent of Full Load Torque NOTE Factory Default Tap 1 VIO Selecting another speed 1 Disconnect main power to the unit Apply lockout tag ...

Page 6: ...haft with two concentric type bearings one on each side of the blower housing A fixed pitch driven pulley is attached to the fan shaft and an adjust able pitch driver pulley is on the motor The pulleys are con nected using a V belt See Fig 8 Fig 8 Typical Belt Drive Motor Mounting Belt Check the belt condition and tension quarterly Inspect the belt for signs of cracking fraying or glazing along th...

Page 7: ... and rear bolts 3 Tighten blower pulley setscrews and motor mounting bolts Torque bolts to 65 to 70 in lb 7 4 to 7 9 Nm 4 Recheck belt tension BEARINGS The fan system uses bearings featuring concentric split locking collars A Torx T 25 socket head cap screw is used to tighten the locking collars Tighten the locking collar by holding it tightly against the inner race of the bearing Tighten the sock...

Page 8: ...leshooting Supplement MOTOR When replacing the motor use the following steps See Fig 15 Fig 15 Replacing Belt Driven Motor Replacing the Motor Use the following steps to replace the belt driven motor 1 Turn off all electrical power to the unit Use approved lockout tag out procedures on all electrical power sources 2 Remove cover on motor connection box 3 Disconnect all electrical leads to the moto...

Page 9: ...r bolts to 120 12 in lb 14 1 4 Nm 28 Remove cover on motor connection box 29 Re connect all electrical leads to the motor and replace the connection box cover 30 Re connect all electrical power to the unit Remove lock out tags on all electrical power sources 31 Start unit and allow to run for a designated period 32 Shut off unit and make any necessary adjustments to the V belt tension or the motor...

Page 10: ...8 60Hz 1725 2 4 DI 2 3 40Hz 60Hz 60Hz 16 FLT Alarm 4 4 0Hz 60Hz 4kHz Auto Ramp Not Sel 30 sec 30 sec HK30WA352 ACH550 U0 012A 2 2 9 HP 230V HD58FE654 230 9 2 60Hz 1725 2 9 DI 2 3 40Hz 60Hz 60Hz 16 FLT Alarm 10 6 0Hz 60Hz 4kHz Auto Ramp Not Sel 30 sec 30 sec HK30WA356 ACH550 U0 06A9 4 2 9 HP 460V HD58FE654 460 4 2 60Hz 1725 2 9 DI 2 3 40Hz 60Hz 60Hz 16 FLT Alarm 4 8 0Hz 60Hz 4kHz Auto Ramp Not Sel ...

Page 11: ... Ramp Not Sel 30 sec 30 sec HK30WA356 ACH550 U0 06A9 4 2 9 HP 460V HD58FE654 460 4 2 60Hz 1725 2 9 DI 2 3 40Hz 60Hz 60Hz 16 FLT Alarm 4 8 0Hz 60Hz 4kHz Auto Ramp Not Sel 30 sec 30 sec HK30WA353 ACH550 U0 017A 2 3 7 HP 230V HD60FE656 230 11 7 60Hz 1725 3 7 DI 2 3 40Hz 60Hz 60Hz 16 FLT Alarm 13 5 0Hz 60Hz 4kHz Auto Ramp Not Sel 30 sec 30 sec HK30WA357 ACH550 U0 08A8 4 3 7 HP 460V HD60FE656 460 5 4 6...

Page 12: ...ne environmentally sound coil cleaner is essential to extend the life of coils This cleaner is available from Replacement Components Division as part number P902 0301 for a one gallon container and part number P902 0305 for a 5 gallon container It is recommended that all coils including standard aluminum pre coated copper copper or E coated coils be cleaned with the Totaline environmentally sound ...

Page 13: ...ff Install lockout tag Remove evapora tor coil access panel 2 If economizer or two position damper is installed remove economizer by disconnecting Molex plug and removing mounting screws 3 Slide filters out of unit 4 Clean coil using a commercial coil cleaner or dishwasher detergent in a pressurized spray canister Wash both sides of coil and flush with clean water For best results back flush towar...

Page 14: ...ion line 8 Attach TXV bulb in the same location where the original in the sensing bulb indent was when it was removed using the supplied bulb clamps See Fig 19 9 Route equalizer tube through suction connection opening large hole in fitting panel and install fitting panel in place 10 Sweat the inlet of TXV marked IN to the liquid line Avoid excessive heat which could damage the TXV valve Use quench...

Page 15: ...art are met Note the charging charts are differ ent from type normally used Charts are based on charging the units to the correct sub cooling for the various operating condi tions Accurate pressure gage and temperature sensing device are required Connect the pressure gage to the service port on the liquid line Mount the temperature sensing device on the liquid line and insulate it so that outdoor ...

Page 16: ...0 250 300 350 400 450 500 550 600 20 40 60 80 100 120 140 160 Add charge if above the curve Remove charge if below the curve 350 700 1050 1400 1750 2100 2450 2800 3150 3500 3850 6 0 6 12 18 24 30 36 42 48 54 60 20 40 60 80 100 120 140 50 100 150 200 250 300 350 400 450 500 550 600 Temperature at Liquid Valve C F Compressor Discharge Pressure PSIG Kpa 2 Stage 6 Ton Charging Chart R 410A Refrigerant...

Page 17: ...erant Temperature Degrees F 48TM504393 REV D Remove charge if below the curve Add charge if above the curve 600 550 500 450 400 350 300 250 200 150 20 40 60 80 100 120 140 160 12 5 TON 581J CIRCUIT A CHARGING CHART COOLING MODE ONLY R 410A REFRIGERANT 12 5 TON 581J CIRCUIT B CHARGING CHART COOLING MODE ONLY R 410A REFRIGERANT Remove charge if below the curve Add charge if above the curve Remove ch...

Page 18: ... fan hub setscrews 4 Adjust fan height as shown in Fig 30 5 Tighten setscrews 6 Replace condenser fan assembly Fig 30 Condenser Fan Adjustment See Fig 31 for typical piping schematic CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in damage to components The compressor is in a Puron refrigerant system and uses a polyolester POE oil This oil is extremely hygroscopic meaning it ...

Page 19: ...19 Fig 31 Typical Piping Schematic Dual Circuit Unit Shown FILTER DRIER FILTER DRIER OUTDOOR COIL INDOOR COIL TXV 2 TXV1 COOLING LIQUID LINES LPS LOC HPS1 COMPRESSOR COMP 1 HPS2 COMPRESSOR COMP 2 ...

Page 20: ...he field installation of a general purpose 125 v 15 A circuit powered from a source elsewhere in the building Observe national and local codes when selecting wire size fuse or breaker requirements and disconnect switch size and location Route 125 v power supply conductors into the bottom of the utility box containing the duplex receptacle UNIT POWERED TYPE A unit mounted transformer is factory ins...

Page 21: ...it and smoke detector configuration to meet project requirements System The smoke detector system consists of a four wire controller and one or two sensors Its primary function is to shut down the roof top unit in order to prevent smoke from circulating throughout the building It is not to be used as a life saving device Controller The controller see Fig 35 includes a controller housing a printed ...

Page 22: ...urn filter accessed through the lift off filter panel Fig 37 Typical Supply Air Smoke Detector Sensor Location RETURN AIR SMOKE DETECTOR SENSOR WITHOUT ECONOMIZER The sampling tube is located across the return air opening on the unit basepan see Fig 38 The holes in the sampling tube face downward into the return air stream The sampling tube is connected through tubing to the return air sensor that...

Page 23: ... and Response ALL UNITS FIOP smoke detector is configured to automatically shut down all unit operations when a smoke condition is detected See Fig 42 for smoke detector wiring HIGHLIGHT A JMP 3 is factory cut transferring unit control to smoke detector HIGHLIGHT B Smoke detector NC contact set will open on smoke alarm con dition de energizing the ORN conductor HIGHLIGHT C 24 v power signal using ...

Page 24: ... Dirty Controller Test The dirty controller test checks the controller s ability to initi ate a dirty sensor test and indicate its results DIRTY CONTROLLER TEST PROCEDURE 1 Press the controller s test reset switch for two seconds 2 Verify that the controller s Trouble LED flashes A E F C D B IMPORTANT OPERATIONAL TEST ALERT Failure to follow this ALERT can result in an unnecessary evacuation of th...

Page 25: ... Remote Test Reset Station Dirty Sensor Test The test reset station dirty sensor test checks the test reset sta tion s ability to initiate a sensor dirty test and indicate the re sults It must be wired to the controller as shown in Fig 43 and configured to operate the controller s supervision relay For more information see Changing sensor dirty test operation Fig 43 Remote Test Reset Station Conne...

Page 26: ...r s remote alarm LED output is activated turned on The controller s high impedance multiple fan shutdown control line is pulled to ground Trouble state The SuperDuct smoke detector enters the trouble state under the following conditions A sensor s cover is removed and 20 minutes pass before it is properly secured A sensor s environmental compensation limit is reached 100 dirty A wiring fault betwe...

Page 27: ... Changing sensor dirty test operation SENSOR S TROUBLE LED IS ON BUT THE CONTROL LER S TROUBLE LED IS OFF Remove JP1 on the controller PROTECTIVE DEVICES Compressor Protection OVERCURRENT The compressor has internal line break motor protection OVERTEMPERATURE The compressor has an internal protector to protect it against excessively high discharge gas temperatures HIGH PRESSURE SWITCH The system i...

Page 28: ...limits and tube baffles Because of these extra features conversion of these models to LP is not recommended Fuel line pressure entering unit gas valve must remain within specified range Manifold pressure for LP fuel use must be adjusted to specified range Follow instructions in the accessory kit to make initial readjustment NA Not Available SUPPLY PRESSURE SWITCH The LP conversion kit includes a s...

Page 29: ... flashlight into draft hood opening If cleaning is required remove motor and wheel as follows 1 Slide burner access panel out 2 Remove the seven screws attaching the induced draft motor housing to the vestibule plate See Fig 46 3 The blower wheel can be cleaned at this point If addi tional cleaning is required continue with Steps 4 and 5 4 Remove the blower from the motor shaft by removing two set...

Page 30: ...causes Observe the main burner flames and adjust if necessary Orifice projection Refer to Fig 52 for maximum projection dimension for orifice face to manifold tube Fig 52 Orifice Projection HEAT EXCHANGER SUPPORT RACK UNIT CENTER POST HEAT EXCHANGER COVER PANEL BURNER PARTITION PANEL CAUTION EQUIPMENT DAMAGE HAZARD Failure to follow this CAUTION can result in premature wear and damage to equipment...

Page 31: ...essive gas flow from the side of the burner assembly If the pinched crossovers are installed between two burners the flame will not ignite properly 7 Reinstall burner rack as described in Removal and Replacement of Gas Train section Fig 53 Burner Tray Details Fig 54 Unit Control Box IGC Location Removing the Heat Exchanger The following procedure details the steps to remove the heat exchanged from...

Page 32: ...ingle LED see Fig 60 on the IGC provides a visual display of operational or sequential prob lems when the power supply is uninterrupted When a break in power occurs the IGC will be reset resulting in a loss of fault history and the indoor evaporator fan ON OFF times will be reset The LED error code can be observed through the viewport During servicing refer to the label on the control box cover or...

Page 33: ...33 Fig 55 Spark Adjustment Size 04 07 72 000 BTUH INPUT AND 60 000 BTUH INPUT 115 000 BTUH INPUT 150 000 BTUH INPUT 90 000BTUH INPUT AND 120 000 BTUH INPUT LOW HEAT MEDIUM AND HIGH HEAT ...

Page 34: ... 57 Spark Adjustment Size 12 125 000 90 000 BTUH INPUT 180 000 120 000 BTUH INPUT 240 000 180 000 BTUH INPUT 250 000 200 000 BTUH INPUT 125 000 90 000 BTUH INPUT 180 000 120 000 BTUH INPUT 240 000 180 000 BTUH INPUT 250 000 200 000 BTUH INPUT ...

Page 35: ...ADJUST SCREW PLASTIC ADJUST SCREW 2 REGULATOR SPRING PROPANE WHITE NATURAL SILVER REGULATOR SPRING 2 PROPANE WHITE NATURAL SILVER GAS PRESSURE REGULATOR ADJUSTMENT LOW STAGE GAS PRESSURE REGULATOR ADJUSTMENT MANIFOLD PRESSURE TAP MANIFOLD PRESSURE TAP NPT OUTLET NPT OUTLET INLET PRESSURE TAP INLET PRESSURE TAP ON OFF SWITCH ON OFF SWITCH REGULATOR COVER SCREW REGULATOR COVER SCREW 2 NPT INLET NPT ...

Page 36: ...36 Fig 60 Integrated Gas Control IGC Board RED LED STATUS ...

Page 37: ... relay J2 1 GV Gas valve heat stage 1 gas section relay J2 11 12 Table 14 Orifice Sizes ORIFICE DRILL SIZE PART NUMBER DRILL DIA IN 30 LH32RF129 0 1285 1 8 LH32RF125 0 1250 31 LH32RF120 0 1200 32 LH32RF116 0 1160 33 LH32RF113 0 1130 34 LH32RF111 0 1110 35 LH32RF110 0 1100 36 LH32RF105 0 1065 37 LH32RF104 0 1040 38 LH32RF102 0 1015 39 LH32RF103 0 0995 40 LH32RF098 0 0980 41 LH32RF096 0 0960 42 LH32...

Page 38: ... 11 000 3353 42 40 320 42 64 400 361 84 000 12 000 3658 43 37 440 43 59 800 372 78 000 13 000 3962 43 34 560 43 55 200 382 72 000 14 000 4267 442 31 680 442 50 600 40 66 000 PROPANE GAS ELEVATION NOMINAL HEAT INPUT 72K BTUH 115K BTUH 150K BTUH Feet Meters Orifice Size Input btu hr Orifice Size Input btu hr Orifice Size Input btu hr 0 to 2 000 0 610 514 72 000 503 115 000 463 150 000 2 000 610 514 ...

Page 39: ...1 116 480 372 130 000 13 000 3962 43 34 560 42 60 000 41 72 000 42 86 400 42 107 520 382 120 000 14 000 4267 43 31 680 43 55 000 41 66 000 43 79 200 43 98 560 40 110 000 PROPANE GAS ELEVATION NOMINAL HEAT INPUT 72K BTUH 125K BTUH 150K BTUH 180K BTUH 224K BTUH 250K BTUH FT M Orifice Size Input btu hr Orifice Size Input btu hr Orifice Size Input btu hr Orifice Size Input btu hr Orifice Size Input bt...

Page 40: ...0 519 252 000 519 350 000 2 000 610 529 138 000 529 165 600 529 220 800 519 231 840 519 322 000 3 000 914 539 132 000 539 158 400 539 211 200 529 221 760 529 308 000 4 000 1219 539 126 000 539 151 200 539 201 600 529 211 680 529 294 000 5 000 1524 539 120 000 539 144 000 539 192 000 529 201 600 529 280 000 6 000 1829 539 114 000 539 136 800 539 182 400 529 191 520 529 266 000 7 000 2134 539 108 00...

Page 41: ...as line Drain water and install drip leg to trap water No power to furnace Check power supply fuses wiring and circuit breaker No 24 v power supply to control circuit Check transformer Transformers with internal overcurrent protection require a cool down period before resetting Miswired or loose connections Check all wiring and wire nut connections Burned out heat anticipator in thermostat Replace...

Page 42: ...ing flame sensor and gas valve operation 4 Flashes Four Consecutive Limit Switch Fault No gas heating Heat call W Off Power reset for LED reset 4 consecutive limit switch faults within a single call for heat See Limit Switch Fault 5 Flashes Ignition Fault No gas heating Heat call W Off Power reset for LED reset Unit unsuccessfully attempted ignition for 15 minutes Check igniter and flame sensor el...

Page 43: ...ig 63 EconoMi er X Component Locations Fig 64 EconoMi er2 Component Locations ECONOMI ER IV CONTROLLER W7212 OUTSIDE AIR TEMPERATURE SENSOR LOW AMBIENT SENSOR ECONOMI ER2 PLUG OUTSIDE AIR TEMPERATURE SENSOR ...

Page 44: ...44 Fig 65 RTU Open Overlay for Economizer Wiring ...

Page 45: ...45 Fig 66 VFD Overlay for W2770 Controller Wiring ...

Page 46: ...eld installed remote minimum position POT remove black wire jumper between P and P1 and set control minimum position POT to the minimum position Fig 67 EconoMi er IV Wiring FOR OCCUPANCY CONTROL REPLACE JUMPER WITH FIELD SUPPLIED TIME CLOCK 8 7 DCV Demand Controlled Ventilation IAQ Indoor Air Quality LA Low Ambient Lockout Device OAT Outdoor Air Temperature POT Potentiometer RAT Return Air Tempera...

Page 47: ...ensor signals between closed and either maximum position DCV or fully open sup ply air signal 4 3 5 2 8 6 7 1 10 11 9 12 PINK VIOLET BLACK BLUE YELLOW RUN RED WHITE ECONOMI ER2 PLUG DIRECT DRIVE ACTUATOR 4 20mA SIGNAL OAT SENSOR ACTULATOR CONTROL 4 20mA ACTULATOR FEEDBACK 2 10VDC TRANSFORMER GROUND ORANGE 500 OHM RESISTOR Table 21 EconoMi er IV Input Output Logic INPUTS OUTPUTS Demand Controlled V...

Page 48: ...eration of the EconoMi er IVcontrol and unit See Table 22 CRENTDIF004A00 and CRTEMPSN002A00 accessories are used on many different base units As such these kits may contain parts that will not be needed for installation 33ZCSENCO2 is an accessory CO2 sensor 33ZCASPCO2 is an accessory aspirator box required for duct mounted applications CRCBDIOX005A00 is an accessory that contains both 33ZCSEN CO2 ...

Page 49: ...angeover set point the outdoor air damper moves to its minimum position The outdoor enthalpy changeover set point is set with the out door enthalpy set point potentiometer on the EconoMi er IV controller The set points are A B C and D See Fig 76 The factory installed 620 ohm jumper must be in place across ter minals SR and SR on the EconoMi er IV controller Fig 74 Return Air Temperature or Enthalp...

Page 50: ... to allow the dampers to open This delay allows the damper to reach the appropriate position to avoid unneces sary fan overload MINIMUM POSITION CONTROL There is a minimum damper position potentiometer on the EconoMi er IV controller See Fig 71 The minimum damper position maintains the minimum airflow into the building during the occupied period When using demand ventilation the minimum damper pos...

Page 51: ... the per cent of outside air entering the building for a given damper po sition For best results there should be at least a 10 degree difference in outside and return air temperatures TO Outdoor Air Temperature OA Percent of Outdoor Air TR Return Air Temperature RA Percent of Return Air TM Mixed Air Temperature Once base ventilation has been determined set the minimum damper position potentiometer...

Page 52: ...n EconoMi er IV settings and wiring to normal after completing troubleshooting DCV Minimum and Maximum Position To check the DCV minimum and maximum position 1 Make sure EconoMi er IV preparation procedure has been performed 2 Connect a 9 v battery to AQ positive node and AQ1 negative node The DCV LED should turn on The actua tor should drive to between 90 and 95 open 3 Turn the DCV Maximum Positi...

Page 53: ...play and four button keypad Electrical Rated Voltage 20 to 30 vac RMS 50 60 Hz Transformer 100 va maximum system input Nominal Power Consumption at 24 vac 60 Hz 11 5 VA without sensors or actuators Relay Digital Output Rating at 30 vac maximum power from Class 2 input only 1 5A run 3 5A inrush at 0 45PF 200 000 cycles or 7 5A inrush at 0 45PF 100 000 cycles External Sensors Power Output 21 vdc 5 a...

Page 54: ...ensor Common IAQ 24V 24 vac Air Quality Sensor 24 vac Source ACT 2 10 2 10 vdc Damper Actuator Output 2 10 vdc ACT COM COM Damper Actuator Output Common ACT 24v 24 vac Damper Actuator 24 vac Source NA AUX2 OCC E GND EXH1 AUX1 O Y2 Y1 Y2 O Y1 O C R 50048848 002 Rev A NA A2 OCC EX A1 Y2I Y2O Y1I Y1O C R MAT MAT OAT OAT S BUS S BUS IAQ 2 10 IAQCOM IAQ 24V ACT 2 10 ACT COM ACT 24V MA MA OA OA SB SB SB...

Page 55: ...ons To use the keypad when working with Setpoints System and Advanced Settings Checkout tests and Alarms 1 Navigate to the desired menu 2 Press the Enter button to display the first item in the currently displayed menu 3 Use the and buttons to scroll to the desired parameter 4 Press the Enter button to display the value of the currently displayed item 5 Press the button to increase change the disp...

Page 56: ...ostat or unitary controller for second stage cooling ON 24 vac on terminal Y2 I OFF 0 vac on terminal Y2 I COOL Y2 OUT OFF ON OFF SECOND STAGE COOLING RELAY OUTPUT Cool Stage 2 Relay Output to mechanical cooling Y2 OUT terminal MA TEMP _ _ _ F or _ _ _ C 40 F to 150 F 40 C to 66 C SUPPLY AIR TEMPERATURE Cooling Mode Displays value of measured mixed air from MAT sensor Displays _ _ _ F if not conne...

Page 57: ...0 F 9 C to 27 C increment by 1 degree OA DRY BULB TEMPERATURE CHANGEOVER SETPOINT Dry bulb set point will only appear if using dry bulb changeover Set point determines where the economizer will assume outdoor air temperature is good for free cooling e g at 63 F unit will economize at 62 F and below and not economize at 64 F and above There is a 2 F deadband ENTH CURVE ES3 ES1 ES2 ES3 ES4 or ES5 EN...

Page 58: ...V mode for W Shutdown is not available in 2 speed fan mode In HP O B mode HP O energize heat pump on Cool default HP B energize heat pump on heat FAN SPEED 2 speed 1 speed 2 speed Sets the economizer controller for operation of 1 speed or 2 speed supply fan The controller does not control the fan but positions the OA and RA dampers to heating or cooling mode NOTE 2 speed fan option also needs Heat...

Page 59: ...f calibration humidity sensor DA T CAL 0 0 F 2 5 F DISCHARGE AIR TEMPERATURE CALIBRATION Allows for the operator to adjust for an out of calibration temperature sensor 2SP FAN DELAY 5 Minutes 0 to 20 minutes in 1 minute increments TIME DELAY ON SECOND STAGE ECONOMIZING When in economizing mode this is the delay for the high speed fan to try to satisfy the call for second stage cooling before the f...

Page 60: ... enthalpy sensor has failed or become disconnected check wiring then replace sensor if the alarm continues RA SYLK H ERR N A N A DA SYLK T ERR N A N A DISCHARGE AIR S BUS SENSOR ERROR Discharge air sensor has failed or become disconnected check wiring then replace sensor if the alarm continues OA SENS T ERR N A N A OUTSIDE AIR TEMPERATURE SENSOR ERROR Outdoor air temperature sensor has failed or b...

Page 61: ...f MIN POS Closed On On High 24 v On 24 v On MIN POS Closed Yes Off Off High 0 v Off 0 v Off MIN POS Closed On Off High 0 v Off 0 v Off MIN POS to Full Open Closed to Full Open On On High 24 v On 0 v Off MIN POS to Full Open Closed to Full Open Table 30 Dry Bulb Operation with DCV CO2 Sensor 1 Speed Fan DEMAND CONTROLLED VENTILATION DCV OUTSIDE AIR GOOD TO ECONOMIZE Y1 I Y2 I FAN SPEED Y1 O Y2 O OC...

Page 62: ...f Off High 0 v Off 0 v Off MIN POS Closed On Off High 0 v Off 0 v Off MIN POS to Full Open Closed to Full Open On On High 24 v On 0 v Off MIN POS to Full Open Closed to Full Open Table 32 Enthalpy Operation with DCV CO2 Sensor 1 Speed Fan DEMAND CONTROLLED VENTILATION DCV OUTSIDE AIR GOOD TO ECONOMIZE Y1 I Y2 I FAN SPEED Y1 O Y2 O OCCUPIED UNOCCUPIED Below CO2 set No Off Off High 0 v Off 0 v Off V...

Page 63: ...I Y2 I FAN SPEED Y1 O Y2 O OCCUPIED UNOCCUPIED Below CO2 Set No OFF OFF LOW 0v Off 0v Off VENTMIN Closed ON OFF LOW 24v On 0v Off VENTMIN Closed ON ON HIGH 24v On 24v On VENTMIN Closed Yes OFF OFF LOW 0v Off 0v Off VENTMIN Closed ON OFF LOW 0v Off 0v Off VENTMIN to Full Open Closed to Full Open ON ON HIGH 24v On 0v Off VENTMIN to Full Open Closed to Full Open Above CO2 Set No OFF OFF LOW 0v Off 0v...

Page 64: ... the supply fan and controls the OA damper to the required position see Table 37 The W heating mode is not controlled by the W7220 but it re quires the status to know where to position the OA damper for minimum position for the fan speed The 2 speed fan delay is available when the system is pro grammed for 2 speed fan in the System Setup menu item The 2 speed fan delay is defaulted to 5 minutes an...

Page 65: ... the item RUN appears 3 Press the Enter button to start the test The unit pauses and then displays IN PROGRESS When the test is complete DONE appears 4 When all desired parameters have been tested press the Menu Up button to end the test The Checkout tests can all be performed at the time of installa tion or at any time during the operation of the system as a test that the system is operable TROUB...

Page 66: ...is especially important when field accessories have been added to the unit The factory pre configures options installed at the factory There may also be additional installation steps or inspection required during the start up process Additional Installation Inspection Inspect the field installed accessories for proper installation making note of which ones do or do not require configuration change...

Page 67: ...e no adjustment To check ignition of main burners and heating controls move thermostat set point above room temperature and verify that the burners light and evaporator fan is energized Check heat ing effect then lower the thermostat setting below the room temperature and verify that the burners and evaporator fan turn off Refer to Tables 15 18 for the correct orifice to use at high altitudes WARN...

Page 68: ...ction will only occur if a minimum of 10 minutes has elapsed since the last call for heating The evaporator fan off delay can also be modified Once the call for heating has ended there is a 10 minute period during which the modification can occur If the limit switch trips during this period the evaporator fan off delay will increase by 15 seconds A maximum of 9 trips can occur extending the evapor...

Page 69: ...Motorized 2 Position Damper U Temp Econo Baro Relief Ultra Low Leak W7220 W Enthalpy Econo Baro Relief Ultra Low Leak W7220 Factory Installed Options 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 A Packaging and 2 Speed Indoor Fan Motor A Standard Packaging electro mech controls that require W7212 EconoMi er IV B LTL Packaging electro mech controls that require W7212 EconoMi er IV C Standard Packaging...

Page 70: ...in 10 x 10 10 x 10 10 x 10 10 x 10 10 x 10 10 x 10 MEDIUM STATIC 1 PHASE Motor Qty Drive Type 1 Belt 1 Belt 1 Belt Max BHP 1 2 1 2 1 5 RPM Range 770 1175 770 1175 1035 1466 Motor Frame Size 48 48 56 Fan Qty Type 1 Centrifugal 1 Centrifugal 1 Centrifugal Fan Diameter in 10 x 10 10 x 10 10 x 10 STANDARD STATIC 3 PHASE Motor Qty Drive Type 1 Direct 1 Belt 1 Direct 1 Belt 1 Direct 1 Belt Max BHP 1 1 7...

Page 71: ...22 22 22 Filters RA Filter qty Size in 2 16 x 25 x 2 2 16 x 25 x 2 4 16 x 16 x 2 4 16 x 16 x 2 4 16 x 16 x 2 4 16 x 16 x 2 OA inlet screen qty Size in 1 20 x 24 x 1 1 20 x 24 x 1 1 20 x 24 x 1 1 20 x 24 x 1 1 20 x 24 x 1 1 20 x 24 x 1 Table A PHYSICAL DATA Cooling 3 to 5 Tons cont 581J 04A B C 581J 04G H J 581J 05A B C 581J 05G H J 581J 06A B C 581J 06G H J APPENDIX B PHYSICAL DATA ...

Page 72: ...entrifugal n a Centrifugal Fan Diameter in MEDIUM STATIC 1 PHASE Motor Qty Drive Type n a Belt n a Belt n a Belt n a Belt Max BHP RPM Range Motor Frame Size Fan Qty Type n a Centrifugal n a Centrifugal n a Centrifugal n a Centrifugal Fan Diameter in STANDARD STATIC 3 PHASE Motor Qty Drive Type 1 Belt 1 Belt 1 Belt 1 Belt Max BHP 1 7 1 7 1 7 1 7 RPM Range 489 747 489 747 489 747 489 747 Motor Frame...

Page 73: ...4 1100 Fan diameter in 22 22 22 22 Filters RA Filter qty Size in 4 16 x 20 x 2 4 16 x 20 x 2 4 16 x 20 x 2 4 16 x 20 x 2 OA inlet screen qty Size in 1 20 x 36 x 1 1 20 x 36 x 1 1 20 x 36 x 1 1 20 x 36 x 1 Table B PHYSICAL DATA Cooling 6 Tons cont 581J 07A B C 581J 07G H J 581J 07D F 581 07K M APPENDIX B PHYSICAL DATA ...

Page 74: ...M Range 518 733 518 733 518 733 518 733 Motor Frame Size 56 56 56 56 Fan Qty Type 1 Centrifugal 1 Centrifugal 1 Centrifugal 1 Centrifugal Fan Diameter in 15 x 15 15 x 15 15 x 15 15 x 15 MEDIUM STATIC 3 PHASE Motor Qty Drive Type 1 Belt 1 Belt 1 Belt 1 Belt Max BHP 2 4 2 4 2 4 2 4 RPM Range 690 936 690 936 690 936 690 936 Motor Frame Size 56 56 56 56 Fan Qty Type 1 Centrifugal 1 Centrifugal 1 Centr...

Page 75: ...ugal Fan Diameter in 15 x 15 15 x 15 15 x 15 15 x 15 18 x 18 18 x 18 MEDIUM STATIC 3 PHASE Motor Qty Drive Type 1 Belt 1 Belt 1 Belt 1 Belt 1 Belt 1 Belt Max BHP 3 7 3 7 3 7 3 7 3 7 3 7 RPM Range 838 1084 838 1084 838 1084 838 1084 609 778 609 778 Motor Frame Size 56HZ 56HZ 56HZ 56HZ 56HZ 56HZ Fan Qty Type 1 Centrifugal 1 Centrifugal 1 Centrifugal 1 Centrifugal 1 Centrifugal 1 Centrifugal Fan Diam...

Page 76: ... 0 18 0 40 5 900 1 20 0 49 975 1 14 0 51 1050 0 92 0 53 1125 0 81 0 55 1200 0 95 0 57 1275 0 90 0 60 1350 0 84 0 62 1425 0 78 0 65 1500 0 72 0 68 BHP Brake Horsepower ESP External Static Pressure SPEED TORQUE TAP CFM ESP BHP 1 900 0 30 0 19 975 0 17 0 17 1050 0 06 0 16 1125 1200 1275 1350 1425 1500 2 900 0 48 0 25 975 0 34 0 23 1050 0 20 0 22 1125 0 07 0 20 1200 1275 1350 1425 1500 3 900 0 84 0 38...

Page 77: ... 1300 0 95 0 63 1400 0 81 0 67 1500 0 72 0 70 1600 0 74 0 74 1700 0 67 0 78 1800 0 59 0 82 1900 0 51 0 86 2000 0 42 0 89 BHP Brake Horsepower ESP External Static Pressure SPEED TORQUE TAP CFM ESP BHP 1 1200 0 38 0 30 1300 0 24 0 28 1400 0 12 0 27 1500 0 01 0 26 1600 1700 1800 1900 2000 2 1200 0 49 0 34 1300 0 34 0 32 1400 0 20 0 31 1500 0 05 0 29 1600 1700 1800 1900 2000 3 1200 0 87 0 56 1300 0 74...

Page 78: ...6 2375 2500 5 1500 1 12 0 92 1625 1 00 0 96 1750 0 81 1 00 1875 0 65 1 04 2000 0 56 1 08 2125 0 39 0 95 2250 0 19 1 09 2375 2500 BHP Brake Horsepower ESP External Static Pressure SPEED TORQUE TAP CFM ESP BHP 1 1500 0 27 0 45 1625 0 08 0 43 1750 1875 2000 2125 2250 2375 2500 2 1500 0 48 0 57 1625 0 26 0 55 1750 0 08 0 53 1875 2000 2125 2250 2375 2500 3 1500 0 91 0 82 1625 0 72 0 82 1750 0 52 0 81 1...

Page 79: ... 1410 1 72 1275 1168 1 00 1237 1 18 1303 1 37 1365 1 57 1425 1 78 1350 1186 1 05 1255 1 24 1320 1 43 1382 1 63 1441 1 84 1425 1204 1 11 1272 1 30 1337 1 49 1398 1 70 1457 1 91 1500 1223 1 18 1291 1 36 1355 1 56 1415 1 77 1473 1 99 Medium static 770 1175 RPM 1 7 bhp max High static 1035 1466 RPM 2 4 bhp max CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM BHP RPM BHP RPM BHP RPM...

Page 80: ...37 1365 1 57 1425 1 78 1350 1186 1 05 1255 1 24 1320 1 43 1382 1 63 1441 1 84 1425 1204 1 11 1272 1 30 1337 1 49 1398 1 70 1457 1 91 1500 1223 1 18 1291 1 36 1355 1 56 1415 1 77 1473 1 99 Standard static 560 854 RPM 1 7 bhp max Medium static 770 1175 RPM 1 7 bhp max High static 1035 1466 RPM 2 4 bhp max CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM BHP RPM BHP RPM BHP RPM BH...

Page 81: ...M BHP RPM BHP RPM BHP RPM BHP RPM BHP 900 1086 0 79 1159 0 96 1228 1 14 975 1101 0 82 1174 0 99 1242 1 18 1050 1117 0 86 1189 1 03 1125 1133 0 90 1204 1 08 1200 1150 0 95 1221 1 13 1275 1168 1 00 1237 1 18 1350 1186 1 05 1425 1204 1 11 1500 1223 1 18 Standard static 560 854 RPM 1 2 bhp max Medium static 770 1175 RPM 1 2 bhp max CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM B...

Page 82: ... 1316 1 46 1379 1 66 1439 1 87 1496 2 09 1700 1277 1 37 1342 1 57 1404 1 77 1463 1 99 1520 2 21 1800 1305 1 48 1369 1 68 1430 1 89 1489 2 11 1545 2 34 1900 1333 1 60 1397 1 81 1457 2 02 1514 2 25 2000 1363 1 73 1425 1 94 1484 2 16 1541 2 39 Medium static 920 1303 RPM 1 7 bhp max High static 1208 1550 RPM 2 9 bhp max CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM BHP RPM BHP R...

Page 83: ...00 1277 1 37 1342 1 57 1404 1 77 1463 1 99 1520 2 21 1800 1305 1 48 1369 1 68 1430 1 89 1489 2 11 1545 2 34 1900 1333 1 60 1397 1 81 1457 2 02 1514 2 25 2000 1363 1 73 1425 1 94 1484 2 16 1541 2 39 Standard static 560 854 RPM 1 7 bhp max Medium static 770 1175 RPM 1 7 bhp max High static 1208 1550 RPM 2 9 bhp max CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM BHP RPM BHP RPM ...

Page 84: ...4 2000 984 0 82 1072 0 98 1153 1 15 CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 1 2 1 4 1 6 1 8 2 0 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 1200 1150 0 95 1221 1 13 1300 1173 1 02 1243 1 20 1400 1198 1 09 1500 1223 1 18 1600 1700 1800 1900 2000 Standard static 560 854 RPM 1 2 bhp max Medium static 770 1175 RPM 1 2 bhp max CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM BHP RP...

Page 85: ...375 1 63 1438 1 84 1497 2 06 1625 1274 1 36 1342 1 56 1406 1 77 1467 1 98 1526 2 21 1750 1308 1 50 1375 1 70 1438 1 92 1498 2 14 1875 1344 1 65 1409 1 86 1471 2 09 1530 2 32 2000 1380 1 82 1444 2 04 1505 2 27 2125 1418 2 01 1481 2 24 1540 2 47 2250 1457 2 21 1518 2 45 2375 1497 2 43 2500 1538 2 68 Medium static 1035 1466 RPM 2 4 bhp max High static 1303 1550 RPM 2 9 bhp max CFM AVAILABLE EXTERNAL ...

Page 86: ... 1375 1 70 1438 1 92 1498 2 14 1875 1344 1 65 1409 1 86 1471 2 09 1530 2 32 2000 1380 1 82 1444 2 04 1505 2 27 2125 1418 2 01 1481 2 24 1540 2 47 2250 1457 2 21 1518 2 45 2375 1497 2 43 2500 1538 2 68 Standard static 770 1175 RPM 1 7 bhp max Medium static 1035 1466 RPM 2 4 bhp max High static 1303 1550 RPM 2 9 bhp max CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM BHP RPM BHP...

Page 87: ...STATIC PRESSURE in wg 1 2 1 4 1 6 1 8 2 0 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 1500 1241 1 23 1310 1 42 1625 1274 1 36 1750 1308 1 50 1875 2000 2125 2250 2375 2500 Standard static 770 1175 RPM 1 2 bhp max Medium static 1035 1466 RPM 1 5 bhp max CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 1500 847 0 41 966 0 55 1067 0 68 1158 0 81 1240...

Page 88: ... 1066 3 64 2850 894 2 35 943 2 69 990 3 05 1035 3 43 1078 3 82 3000 910 2 51 958 2 86 1004 3 23 1048 3 61 1090 4 01 Standard static 489 747 RPM 1 7 bhp max Medium static 733 949 RPM 2 9 bhp max High static 909 1102 RPM 4 7 bhp max CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 1800 449 0 34 539 0 53 615 0 75 681 0 99 742 1 26 1950 470 0 40 ...

Page 89: ...0 2 77 3375 950 2 05 1002 2 29 1051 2 52 1098 2 76 1144 3 00 3563 967 2 25 1018 2 49 1067 2 74 1113 2 99 1158 3 24 3750 985 2 46 1035 2 71 1083 2 97 1129 3 23 1173 3 49 Standard static 518 733 RPM 1 7 bhp max Medium static 690 936 RPM 2 4 bhp max High static 838 1084 RPM 3 7 bhp max CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 2250 505 0 ...

Page 90: ...3 29 3850 995 2 58 1045 2 84 1092 3 10 1138 3 36 1181 3 63 4050 1016 2 83 1064 3 10 1111 3 37 1156 3 65 1199 3 93 4250 1037 3 09 1084 3 38 1130 3 66 1174 3 95 1216 4 24 Standard static 518 733 RPM 1 7 bhp max Medium static 690 936 RPM 2 4 bhp max High static 838 1084 RPM 3 7 bhp max CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 2550 548 0 ...

Page 91: ...84 3 38 1130 3 66 1174 3 95 1216 4 24 4500 1064 3 46 1110 3 76 1155 4 06 1198 4 36 1239 4 66 4750 1091 3 85 1137 4 16 1180 4 48 5000 1120 4 28 1164 4 61 Standard static 591 838 RPM 2 4 bhp max Medium static 838 1084 RPM 3 7 bhp max High static 1022 1240 RPM 4 9 bhp max CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 3000 616 0 79 689 0 97 75...

Page 92: ...84 3 38 1130 3 66 1174 3 95 1216 4 24 4500 1064 3 46 1110 3 76 1155 4 06 1198 4 36 1239 4 66 4750 1091 3 85 1137 4 16 1180 4 48 5000 1120 4 28 1164 4 61 Standard static 591 838 RPM 2 4 bhp max Medium static 838 1084 RPM 3 7 bhp max High static 1022 1240 RPM 4 9 bhp max CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 3000 616 0 79 689 0 97 75...

Page 93: ...2 87 786 3 23 5938 630 2 20 677 2 53 721 2 87 764 3 21 805 3 57 6250 657 2 53 702 2 87 745 3 22 786 3 58 826 3 96 CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 1 2 1 4 1 6 1 8 2 0 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 3438 746 1 96 799 2 32 849 2 70 896 3 09 940 3 50 3750 753 2 12 806 2 48 856 2 88 903 3 28 947 3 70 4063 761 2 29 813 2 67 862 3 07 909 3 48 953 3 92 4375 771 2 50 821 2 88 869 3 28...

Page 94: ...he United States Ranging from 1 to 200 Hp these continuous duty motors operate on 230 and 460 volt 60 Hz power If a motor does not fit into these specifications the motor does not have to be replaced by an EPACT compliant energy efficient motor Variable speed motors are exempt from EPACT compliance requirements CFM AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 RPM BHP RPM BHP RPM BH...

Page 95: ...age 107 08 09 208 230 3 60 460 3 60 575 3 60 48TM501325 Page 100 48TM501326 Page 110 48TM501326 Page 110 48TM501327 Page 111 48TM503251 Page 123 48TM503252 Page 131 48TM503252 Page 131 48TM503253 Page 132 12 208 230 3 60 460 3 60 575 3 60 48TM501379 Page 102 48TM501380 Page 115 48TM501380 Page 115 48TM501381 Page 116 48TM503254 Page 125 48TM503255 Page 136 48TM503255 Page 136 48TM503256 Page 137 1...

Page 96: ...96 Fig B 581J 04 06 YAC Control Diagram 208 1 60 208 230 3 60 460 575 3 60 APPENDIX D WIRING DIAGRAMS ...

Page 97: ...97 Fig C 581J 07D F YAC Control Diagram 208 230 3 60 460 575 3 60 6 Ton 2 Stage Cooling APPENDIX D WIRING DIAGRAMS ...

Page 98: ...98 Fig D 581J 07D F YAC Control Diagram 208 230 3 60 460 575 3 60 6 Ton 2 Stage with Dehumidification APPENDIX D WIRING DIAGRAMS ...

Page 99: ...99 Fig E 581J 07A B C YAC Control Diagram 208 230 3 60 460 575 3 60 APPENDIX D WIRING DIAGRAMS ...

Page 100: ...100 Fig F 581J 08 09 YAC Control Diagram 208 230 3 60 460 575 3 60 APPENDIX D WIRING DIAGRAMS ...

Page 101: ...101 Fig G 581J 11YAC Control Diagram 208 230 3 60 460 575 3 60 APPENDIX D WIRING DIAGRAMS ...

Page 102: ...102 Fig H 581J 12 YAC Control Diagram 208 230 3 60 460 575 3 60 APPENDIX D WIRING DIAGRAMS ...

Page 103: ...103 Fig I 581J 04 06 YAC Power Diagram 208 230 1 60 APPENDIX D WIRING DIAGRAMS ...

Page 104: ...104 Fig J 581J 04 06 YAC Power Diagram 208 230 3 60 460 3 60 APPENDIX D WIRING DIAGRAMS ...

Page 105: ...105 Fig K 581J 04 06 YAC Power Diagram 575 3 60 APPENDIX D WIRING DIAGRAMS ...

Page 106: ...106 Fig L 581J 07 12D F YAC Power Diagram 208 230 3 60 460 3 60 6 Ton 2 Stage with Cooling APPENDIX D WIRING DIAGRAMS ...

Page 107: ...107 Fig M 581J 07 12D F YAC Power Diagram 208 230 3 60 460 3 60 6 Ton 2 Stage with Dehumidification APPENDIX D WIRING DIAGRAMS ...

Page 108: ...108 Fig N 581J 07 12A B C YAC Power Diagram 208 230 3 60 460 3 60 APPENDIX D WIRING DIAGRAMS ...

Page 109: ...109 Fig O 581J 07 12A B C YAC Power Diagram 575 3 60 APPENDIX D WIRING DIAGRAMS ...

Page 110: ...110 Fig P 581J 08 09 YAC Power Diagram 230 460 3 60 APPENDIX D WIRING DIAGRAMS ...

Page 111: ...111 Fig Q 581J 08 09 YAC Power Diagram 575 3 60 APPENDIX D WIRING DIAGRAMS ...

Page 112: ...112 Fig R 581J 11 YAC Power Diagram 208 230 3 60 APPENDIX D WIRING DIAGRAMS ...

Page 113: ...113 Fig S 581J 11 YAC Power Diagram 460 3 60 APPENDIX D WIRING DIAGRAMS ...

Page 114: ...114 Fig T 581J 11 YAC Power Diagram 575 3 60 APPENDIX D WIRING DIAGRAMS ...

Page 115: ...115 Fig U 581J 12 YAC Power Diagram 230 460 3 60 APPENDIX D WIRING DIAGRAMS ...

Page 116: ...116 Fig V 581J 12 YAC Power Diagram 575 3 60 APPENDIX D WIRING DIAGRAMS ...

Page 117: ...117 Fig W 581J 14 YAC Control Diagram 208 230 3 60 460 575 3 60 APPENDIX D WIRING DIAGRAMS ...

Page 118: ...118 Fig X 581J 14 YAC Power Diagram 208 230 3 60 APPENDIX D WIRING DIAGRAMS ...

Page 119: ...119 Fig Y 581J 14 YAC Power Diagram 460 3 60 APPENDIX D WIRING DIAGRAMS ...

Page 120: ...120 Fig Z 581J 14 YAC Power Diagram 575 3 60 APPENDIX D WIRING DIAGRAMS ...

Page 121: ...121 Fig AA 581J 04 06 YAC Control Diagram 230 1 60 230 460 575 3 60 with Dehumidification APPENDIX D WIRING DIAGRAMS ...

Page 122: ...122 Fig AB 581J 07A B C YAC Control Diagram 230 1 60 230 460 575 3 60 with Dehumidification APPENDIX D WIRING DIAGRAMS ...

Page 123: ...123 Fig AC 581J 08 09 YAC Control Diagram 230 460 575 3 60 with Dehumidification APPENDIX D WIRING DIAGRAMS ...

Page 124: ...124 Fig AD 581J 11 YAC Control Diagram 230 1 60 230 460 575 3 60 with Dehumidification APPENDIX D WIRING DIAGRAMS ...

Page 125: ...125 Fig AE 581J 12 YAC Control Diagram 230 460 575 3 60 with Dehumidification APPENDIX D WIRING DIAGRAMS ...

Page 126: ...126 Fig AF 581J 04 06 YAC Power Diagram 208 230 1 60 with Perfect Humidity System APPENDIX D WIRING DIAGRAMS ...

Page 127: ...127 Fig AG 581J 04 06 YAC Power Diagram 230 460 3 60 with Perfect Humidity System APPENDIX D WIRING DIAGRAMS ...

Page 128: ...128 Fig AH 581J 04 06 YAC Power Diagram 575 3 60 with Perfect Humidity System APPENDIX D WIRING DIAGRAMS ...

Page 129: ...129 Fig AI 581J 07A B C YAC Power Diagram 230 460 3 60 with Perfect Humidity System APPENDIX D WIRING DIAGRAMS ...

Page 130: ...130 Fig AJ 581J 07A B C YAC Power Diagram 575 3 60 with Perfect Humidity System APPENDIX D WIRING DIAGRAMS ...

Page 131: ...131 Fig AK 581J 08 09 YAC Power Diagram 230 460 3 60 with Perfect Humidity System APPENDIX D WIRING DIAGRAMS ...

Page 132: ...132 Fig AL 581J 08 09 YAC Power Diagram 575 3 60 with Perfect Humidity System APPENDIX D WIRING DIAGRAMS ...

Page 133: ...133 Fig AM 581J 11 YAC Power Diagram 208 230 3 60 with Perfect Humidity System APPENDIX D WIRING DIAGRAMS ...

Page 134: ...134 Fig AN 581J 11 YAC Power Diagram 460 3 60 with Perfect Humidity System APPENDIX D WIRING DIAGRAMS ...

Page 135: ...135 Fig AO 581J 11 YAC Power Diagram 575 3 60 with Perfect Humidity System APPENDIX D WIRING DIAGRAMS ...

Page 136: ...136 Fig AP 581J 12 YAC Power Diagram 230 460 3 60 with Perfect Humidity System APPENDIX D WIRING DIAGRAMS ...

Page 137: ...137 Fig AQ 581J 12 YAC Power Diagram 575 3 60 with Perfect Humidity System APPENDIX D WIRING DIAGRAMS ...

Page 138: ...138 Fig AR 581J 14 YAC Control Diagram 230 460 575 3 60 with Perfect Humidity System APPENDIX D WIRING DIAGRAMS ...

Page 139: ...139 Fig AS 581J 14 YAC Power Diagram 208 230 3 60 with Perfect Humidity System APPENDIX D WIRING DIAGRAMS ...

Page 140: ...140 Fig AT 581J 14 YAC Power Diagram 460 3 60 with Perfect Humidity System APPENDIX D WIRING DIAGRAMS ...

Page 141: ...141 Fig AU 581J 14 YAC Power Diagram 575 3 60 with Perfect Humidity System APPENDIX D WIRING DIAGRAMS ...

Page 142: ...142 Fig AV YAC Direct Digital System Control Wiring Diagram System 50HE500891 F APPENDIX D WIRING DIAGRAMS ...

Page 143: ...143 Fig AW RTU Open Wiring Diagram APPENDIX D WIRING DIAGRAMS ...

Page 144: ...144 Fig AX 581J 04 Outdoor Circuiting Fig AY 581J 05 06 Outdoor Circuiting Fig AZ 581J 07 Outdoor Circuiting Fig BA 581J 08A B C Outdoor Circuiting APPENDIX E MOTORMASTER SENSOR LOCATIONS ...

Page 145: ...it B Fig BD 581J 08D F Motormaster Sensor Location Novation Coils MCHX Fig BE 581J 12D F Motormaster Sensor Location Novation Coils MCHX CIRCUIT A CIRCUIT B SENSOR LOCATION SENSOR LOCATION TIE WRAP SENSOR LOCATION 9 0 C12492 TIE WRAP SENSOR LOCATION 11 0 C12493 APPENDIX E MOTORMASTER SENSOR LOCATIONS ...

Page 146: ...nue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53581019 01 Printed in U S A Form SM581J 4 14 02 Pg 146 8 19 Replaces SM581J 4 14 01 Copyright 2019 Bryant Heating Cooling Systems ...

Page 147: ...eck fan wheels and propeller for location in housing orifice and verify setscrew is tight Y N _____ Verify that fan sheaves are aligned and belts are properly tensioned Y N _____ Verify that scroll compressors are rotating in the correct direction Y N _____ Verify installation of thermostat Y N _____ III START UP ELECTRICAL Supply Voltage L1 L2_____________ L2 L3_____________ L3 L1_____________ Co...

Page 148: ...il _______________ F E Confirm correct rotation for compressor Y N _____ F Check for correct ramp up of outdoor fan motor as condenser coil warms Y N _____ 4 Check unit charge per charging chart Y N _____ Jumper 32L Motormaster temperature sensor during this check Remove jumper when complete 5 Switch unit to high latent mode sub cooler by closing humidistat with Y1 closed Y N _____ OBSERVE A Reduc...

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