Bryant LEGACY PURON 704D Series Installation Instructions Manual Download Page 7

7

4. Remove corner post screws and rigging brackets, then

re--install screws.

After the unit is placed on the roof curb or mounting pad, remove
the top crating.

OPTIONAL

RETURN

AIR

OPENING

OPTIONAL

SUPPLY

AIR

OPENING

EVAP. COIL

COND. COIL

(50.8mm)

A07926

Fig. 7 -- Slab Mounting Detail

Step 6 — Connect Condensate Drain

NOTE

: When installing condensate drain connection be sure to

comply with local codes and restrictions.
Model 704D disposes of condensate water through a 3/4 in. (19.05

mm) NPT fitting which exits through the base on the evaporator
coil access side. See Fig. 2 & 3 for location.
Condensate water can be drained directly onto the roof in rooftop

installations (where permitted) or onto a gravel apron in ground
level installations. Install a field--supplied condensate trap at end of

condensate connection to ensure proper drainage. Make sure that
the outlet of the trap is at least 1 in. (25.4 mm) lower than the drain

pan condensate connection to prevent the pan from overflowing

(See Fig. 8). When using a gravel apron, make sure it slopes away
from the unit.
Connect a drain tube using a minimum of 3/4 --in. (19.05 mm)
PVC or 3/4 --in. (19.05 mm) copper pipe (all field--supplied) at the

outlet end of the 2--in. (50.8 mm) trap. Do not undersize the tube.
Pitch the drain tube downward at a slope of at least 1--in. (25.4

mm) for every 10 ft (3.1 m) of horizontal run. Be sure to check

the drain tube for leaks. Prime trap at the beginning of the cooling
season start--up.

1” (25 mm) MIN.

2” (51 mm) MIN.

TRAP
OUTLET

A08001

Fig. 8 -- Condensate Trap

Step 7 — Install Duct Connections

The design and installation of the duct system must be in

accordance with the standards of the NFPA for installation of
non--residence type air conditioning and ventilating systems,

NFPA 90A or residence type, NFPA 90B and/or local codes and

ordinances.
Select and size ductwork, supply--air registers, and return air grilles

according to ASHRAE (American Society of Heating,
Refrigeration, and Air Conditioning Engineers) recommendations.

The unit has duct flanges on the supply-- and return--air openings

on the side of the unit.
When designing and installing ductwork, consider the following:

1. All units should have field--supplied filters or accessory

filter rack installed in the return--air side of the unit.

Recommended sizes for filters are shown in Table 1.

2. Avoid abrupt duct size increases and reductions. Abrupt

change in duct size adversely affects air performance.

IMPORTANT

: Use flexible connectors between ductwork and

unit to prevent transmission of vibration. Use suitable gaskets to
ensure weather--tight and airtight seal. When electric heat is
installed, use fireproof canvas (or similar heat resistant material)
connector between ductwork and unit discharge connection. If
flexible duct is used, insert a sheet metal sleeve inside duct. Heat
resistant duct connector (or sheet metal sleeve) must extend 24--in.
(609.59 mm) from electric heater element.

3. Size ductwork for cooling air quantity (cfm). The minimum

air quantity for proper electric heater operation is listed in
Table 2. Heater limit switches may trip at air quantities

below those recommended.

4. Seal, insulate, and weatherproof all external ductwork. Seal,

insulate and cover with a vapor barrier all ductwork passing

through conditioned spaces. Follow latest Sheet Metal and
Air Conditioning

Contractors

National Association

(SMACNA) and Air Conditioning Contractors Association
(ACCA) minimum installation standards for residential

heating and air conditioning systems.

5. Secure all ducts to building structure. Flash, weatherproof,

and vibration--isolate duct openings in wall or roof

according to good construction practices.

CONFIGURING UNITS FOR DOWNFLOW

(VERTICAL) DISCHARGE

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Before performing service or maintenance operations on the

system, turn off main power to unit and install lockout tag.

!

WARNING

1. Open all electrical disconnects and install lockout tag before

starting any service work.

2. Remove return duct cover located on duct panel by

breaking four (4) connecting tabs with screwdriver and a

hammer (See Fig. 9 & 10).

3. To remove supply duct cover, break front and right side

connecting tabs with a screwdriver and a hammer. Push
louver down to break rear and left side tabs (See Fig. 9 &

10).

4. If unit ductwork is to be attached to vertical opening flanges

on the unit composite base (jackstand applications only), do

so at this time. Collect ALL screws that were removed. Do
not leave screws on rooftop as permanent damage to the

roof may occur.

5. It is recommended that the unit base insulation around the

perimeter of the vertical return--air opening be secured to

the unit base with aluminum tape. Applicable local codes
may require aluminum tape to prevent exposed fiberglass.

6. Cover both horizontal duct openings with the duct covers

from the accessory duct cover kit. Ensure opening is

air--and watertight.

7. After completing unit conversion, perform all safety checks

and power up unit.

NOTE

: The design and installation of the duct system must be in

accordance with the standards of the NFPA for installation of
nonresidence--type air conditioning and ventilating systems, NFPA
90A or residence--type, NFPA 90B; and/or local codes and
ordinances.
Adhere to the following criteria when selecting, sizing, and

installing the duct system:

1. Units are shipped for side shot installation.

704D

Summary of Contents for LEGACY PURON 704D Series

Page 1: ...f this equipment can be hazardous due to mechanical and electrical components Only trained and qualified personnel should install repair or service this equipment Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters All other operations must be performed by trained service personnel When working on this equipment observe precautions in the literatu...

Page 2: ...Adequate ventilation and outdoor air must be provided The outdoor fan draws air through the outdoor coil and discharges it through the top fan grille Be sure that the fan discharge does not recirculate to the outdoor coil Do not locate the unit in either a corner or under an overhead obstruction The minimum clearance under a partial overhang such as a normal house overhang is 48 in 1219 2 mm above...

Page 3: ...3 A08584 Fig 2 704D024 036 Unit Dimensions 704D ...

Page 4: ...4 A08585 Fig 3 704D042 060 Unit Dimensions 704D ...

Page 5: ... Insulate d deck pan Short Support CTyp G E F G D E A05308 UNIT SIZE CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM E IN MM F IN MM G IN MM 704D024 036 CPRFCURB006A00 8 203 11 279 16 1 2 419 28 3 4 730 30 3 8 771 44 5 16 1126 45 15 16 1167 CPRFCURB007A00 14 356 11 279 16 1 2 419 28 3 4 730 30 3 8 771 44 5 16 1126 45 15 16 1167 704D042 060 CPRFCURB008A00 8 203 16 3 16 411 17 3 8 441 40 1 4 1022 41 ...

Page 6: ...event the rigging straps from damaging the unit If the skid is not available use a spreader bar of sufficient length to protect the unit from damage 2 Remove 4 screws in unit corner posts 3 Attach each of the 4 metal rigging brackets under the panel rain lip See Fig 5 Use the screws removed in step 2 above to secure the brackets to the unit PROPERTY DAMAGE HAZARD Failure to follow this warning cou...

Page 7: ... is installed use fireproof canvas or similar heat resistant material connector between ductwork and unit discharge connection If flexible duct is used insert a sheet metal sleeve inside duct Heat resistant duct connector or sheet metal sleeve must extend 24 in 609 59 mm from electric heater element 3 Size ductwork for cooling air quantity cfm The minimum air quantity for proper electric heater op...

Page 8: ...in accordance with NFPA 70 NEC latest edition in Canada Canadian Electrical Code CSA C22 1 and local electrical codes WARNING UNIT COMPONENT DAMAGE HAZARD Failure to follow this caution may result in damage to the unit being installed 1 Make all electrical connections in accordance with NFPA 70 NEC latest edition and local electrical codes governing such wiring In Canada all electrical connections...

Page 9: ...ire Gage AWG color coded insulated 35 C minimum wires to make the control voltage connections between the thermostat and the unit If the thermostat is located more than 100 ft 30 5 m from the unit as measured along the control voltage wires use no 16 AWG color coded insulated 35 C minimum wires STANDARD CONNECTION Locate the six low voltage thermostat leads in 24 volt splice box See Fig 11 for con...

Page 10: ...0 10x10 254x254 1 2 1050 1200 11x10 279 4x254 3 4 1000 1400 11x10 279 4x254 3 4 1075 1600 1750 11x10 279 4x254 11x10 279 4x254 1 0 1075 1 0 1040 HIGH PRESSURE SWITCH psig Cut out Reset Auto 650 15 420 25 LOSS OF CHARGE LOW PRES SURE SWITCH Liquid Line psig cut out Reset auto 20 5 45 10 RETURN AIR FILTERS Throwaway Size in Throwaway Size mm 20x20x1 508x508x25 20x24x1 508x610x25 24x30x1 610x762x25 2...

Page 11: ...ant from system and evacuate to 500 microns if no additional leaks are found 5 Charge unit with Puron R 410A refrigerant using a volumetric charging cylinder or accurate scale Refer to unit rating plate for required charge Step 2 Start Up Cooling Section And Make Adjustments Complete the required procedures given in the Pre Start Up section before starting the unit Do not jumper any safety devices...

Page 12: ...peed ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Disconnect electrical power to the unit and install lockout tag before changing blower speed WARNING The fan speed of the unit is connected to the HIGH terminal on the interface fan board IFB See Fig 12 13 14 and 15 The unit is factory shipped with a fan speed as noted in Table 4 There are 4 additi...

Page 13: ... 1980 1945 1905 1864 1793 High Black CFM 2344 2306 2259 2203 2141 2070 1991 1902 1803 704D060 Med Low Pink CFM 1678 1635 1602 1558 1513 1474 1438 1404 1349 Medium1 Red CFM 1962 1915 1880 1843 1794 1753 1711 1675 1628 Med High Orange CFM 2131 2088 2065 2013 1982 1941 1888 1860 1785 High Black CFM 2461 2409 2339 2286 2192 2140 2062 1968 1874 Air delivery values are without air filter and are for dry...

Page 14: ...14 A08050 Fig 13 Wiring Diagram 208 230 1 60 704D ...

Page 15: ...15 A08051 Fig 14 Wiring Diagram 208 230 3 60 704D ...

Page 16: ...16 A08007 Fig 15 Wiring Diagram 460 3 60 704D ...

Page 17: ...17 A08490 Fig 16 Cooling Charging Chart 704D ...

Page 18: ...esult in personal injury or death 1 Turn off electrical power to the unit and install lockout tag before performing any maintenance or service on this unit 2 Use extreme caution when removing panels and parts 3 Never place anything combustible either on or in contact with the unit WARNING UNIT OPERATION HAZARD Failure to follow this caution may result in equipment damage or improper operation Erro...

Page 19: ... fins from inside to outside the unit On units with an outer and inner condenser coil be sure to clean between the coils Be sure to flush all dirt and debris from the unit base Inspect the drain pan and condensate drain line when inspecting the coils Clean the drain pan and condensate drain by removing all foreign matter from the pan Flush the pan and drain trough with clear water Do not splash wa...

Page 20: ...ystem under pressure it is not advisable to remove this device for troubleshooting unless you are reasonably certain that a problem exists If switch must be removed remove and recover all system charge so that pressure gauges read 0 psi 0 Pa Never open system without breaking vacuum with dry nitrogen HIGH PRESSURE SWITCH The high pressure switch is located in the discharge line and protects agains...

Page 21: ...0 x 10 ft 3 x 3 m area 2 Cover area in front of the unit service panel with a terry cloth shop towel to absorb lubricant spills prevent run offs and protect drop cloth from tears caused by tools or components 3 Place terry cloth shop towel inside unit immediately under component s to be serviced and prevent lubricant run offs through the louvered openings in the unit base 4 Perform required servic...

Page 22: ... with 750 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with POE oils S Vacuum pumps will not remove moisture from oil S Only use factory specified liquid line filter driers with rated working pressures no less than 600 psig S Do not install a suction line filter drier in liquid line S POE oils absorb moistu...

Page 23: ...ve compressor Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run start capacitor overload or start relay Determine cause and replace Faulty outdoor fan motor or capacitor Replace Restriction in refrigerant system Locate restriction and remove Compressor operates continuously Dirty air filter Replace filte...

Page 24: ...HTNESS III START UP ELECTRICAL SUPPLY VOLTAGE __________________________________ COMPRESSOR AMPS_________________________________ INDOOR EVAPORATOR FAN AMPS___________ TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE ___________DB RETURN AIR TEMPERATURE ___________DB ___________WB COOLING SUPPLY AIR ___________DB ___________WB PRESSURES REFRIGERANT SUCTION ___________PSIG SUCTION LINE TEMP _________...

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