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SYSTXBB4ZC01

Evolution

r

Damper Control Module

Installation and Start--Up Instructions

A97038

NOTE

: Read the entire instruction manual before starting the

installation.

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other

conditions which may cause death, personal injury or property
damage. Consult a qualified installer, service agency or your

distributor or branch for information or assistance. The qualified
installer or agency must use factory--authorized kits or accessories

when modifying this product. Refer to the individual instructions

packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,

and work gloves. Have a fire extinguisher available. Read these
instructions thoroughly and follow all warnings and cautions

included in literature and attached to the unit. Consult local

building codes and the current edition of the National Electrical
Code (NEC) NFPA 70. In Canada, refer to the current editions of

the Canadian Electrical Code CSA C22.1.

Recognize safety information. When you see this symbol

on

the unit and in instructions or manuals, be alert to the potential for

personal injury. Understand the signal words

DANGER

,

WARNING

, and

CAUTION

. These words are used with the

safety--alert symbol.

DANGER

identifies the most serious hazards,

which

will

result in severe personal injury or death.

WARNING

signifies hazards, which

could

result in personal injury or death.

CAUTION

is used to identify unsafe practices, which

may

result

in minor personal injury or product and property damage.

NOTE

is used to highlight suggestions which

will

result in enhanced

installation, reliability, or operation.

INSTALLATION CONSIDERATIONS

Before the actual installation of a zoning system can begin,
decisions need to be made to determine the number and location of

zones and sensors. This affects duct and damper selections.

See the Evolution

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System Zoning Design Guide for more

information on specifying and designing zoning systems.

This instruction covers the physical installation and start up of the
Evolution

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Damper Control. Use this instruction to guide the

actual installation process after all the air side decisions have been
made. One Damper Control is capable of handling up to four zones

of operation. When greater than four zones are required, a second
Damper Control Module is needed for zones 5 through 8 (8 zones

maximum).

S

Install the Evolution

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Zone Control (Evolution

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Connex

t

Wall

Control) and Remote Room Sensors in non--condensing areas
with ambient temperatures between 32

F and 120

F. Install

dampers and the Evolution

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Damper Control in non--condensing

areas with ambient temperatures between --4

F to 158

F (--20

to

70

C).

S

A TXV is required on the indoor coil when used with all
residential split system equipment.

S

Proper equipment selection and duct sizing are important in a
zoned system.

S

DO NOT USE

a bypass damper with the Evolution

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Zoning

System. Addition of a bypass will cause improper operation.
Airflow management will be performed by the Evolution

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Connex

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Wall Control algorithms. The Evolution

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Connex

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Wall Control will monitor the system and will maintain proper

airflow through the heating / cooling equipment.

INTRODUCTION

The Evolution

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Zoning System allows air conditioning and

heating equipment to control temperatures and humidity in up to 8

distinct spaces, or zones, within a building. Each zone has
independent temperature settings.

The comfort temperature

settings can change automatically through the use of schedules.
This allows the Evolution

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System to change temperature settings

in zones to reflect occupancy or usage. For example, the end user

can condition bedrooms in a home from 5:00 PM through 7:00
AM or the kitchen from 3:00 PM through 6:00 PM. The

Evolution

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System uses motorized air volume control dampers

(also called zone dampers) to regulate flow of conditioned air into

zones. In this manner, the system can selectively heat or cool

certain portions of a building depending upon space temperature
requirements.
Each zone requires a motorized zone damper to control the air
supplied to it and a zone sensor to sense temperature in each zone.

There are three types of zone sensors available and may be used in

combination:

Summary of Contents for Evolution SYSTXBB4ZC01

Page 1: ...ing zoning systems This instruction covers the physical installation and start up of the Evolutionr Damper Control Use this instruction to guide the actual installation process after all the air side decisions have been made One Damper Control is capable of handling up to four zones of operation When greater than four zones are required a second Damper Control Module is needed for zones 5 through ...

Page 2: ...ortant consideration ELECTRICAL OPERATION HAZARD Failure to follow this caution may result in equipment damage or improper operation To prevent possible damage to the Evolutionr Damper Control do not mount on plenum ductwork or flush against surface CAUTION LOCATING MASTER ZONING WALL CONTROL The Evolutionr Connext wall control is the command center for the Evolutionr Zone System It should be loca...

Page 3: ... and slip in design and may be installed in any position Install the damper so that the actuator is visible for inspection and accessible in the event it would need to be serviced The black mark on the end of the damper shaft represents the position of the damper blade To wire the damper locate the terminals labeled OPN open COM common CLS closed and wire appropriately see Fig 1 for Damper 24 VAC ...

Page 4: ...e end of the flexible ductwork over the zone damper end See Fig 5 2 Secure flexible duct to the zone damper using SMACNA or other approved method 3 Properly seal the joint using duct tape mastic or other ap proved method Do not allow mastic to come in contact with the actuator 4 If dampers are applied in an unconditioned space insulate them using 1 1 2 inch to 2 inch insulation See Fig 6 FLEXIBLE ...

Page 5: ...OOM SENSOR WILL OVERRIDE USER INTERFACE TEMPERATURE SENSOR Zone 2 Damper Zone 3 Damper Zone 4 Damper Status LEDs DIP Switch Zones 1 4 Damper Control Module Zones 1 4 ABCD Connection A Green RS485 B Yellow RS485 C White 24VAC COM D Red 24VAC HOT Dampers CLS_ Close COM_ Common OPN_ Open F U S E 1 2 ON A B C D Zoning User Interface Smart Sensor s Connection A B C D Indoor Unit A B C D A B C D 2 spd O...

Page 6: ...mp applications measures the temperature of the air leaving the indoor coil The sensor is installed downstream of the indoor coil but before the electric heaters It can be installed through the wall of the fan coil or may be located entirely inside the fan coil near the blower inlet Anchor firmly in place with cable ties so that it cannot interfere with the blower wheel See Fig 9 LED INDICATORS Un...

Page 7: ... Control display says Outdoor Unit Not Found when applied with a two speed communicat ing outdoor unit Recheck the wiring to the ABCD connector on the outdoor unit Make sure all colors match for every terminal Evolutionr Connext Wall Control cannot find Zones 5 8 1 Make sure zone module 5 8 has the dip switches set to the far right 2 Recheck the wiring to the ABCD connections Evolutionr Connext wa...

Page 8: ...310 W Morris St S Indianapolis IN 46231 Edition Date 9 15 U S Export Classification EAR99 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No II DAMP4ZC 03 Replaces II DAMP4ZC 02 ...

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