Bryant ASPAS1BBA Owner'S Manual Download Page 11

Bryant

9

Be sure the utility power supply is turned off
and the 7.5A and 15A fuses are removed from
the generator control panel, or sparking may
occur at the battery posts as the cables are
attached and cause an explosion.

Servicing of the battery is to be performed or supervised

by personnel knowledgeable of batteries and the

required precautions. Keep unauthorized personnel

away from batteries.
When replacing the battery, use the following type of

battery: Group 26 12-volt DC, negative ground battery

with a rating of 350 cold-cranking amps minimum for 7

kW; 525 cold-cranking amps minimum for 12 and 15 kW

at -17.8

°

C (0

°

F) minimum. When using a maintenance-

free battery, it is not necessary to check the specific

gravity or electrolyte level. Have these procedures

performed at the intervals specified in the “Service

Schedule.” A negative ground system is used. Battery

connections are shown on the wiring diagrams. Make

sure the battery is correctly connected and terminals are

tight. Observe battery polarity when connecting the

battery to the generator set.

2.1

BREAK-IN PROCEDURE

Once the unit has been installed and all electrical checks

have been made, it is strongly recommended that the

following “Break-in Procedure” be completed to ensure

correct generator operation in the future.
1. Set the generator’s AUTO/OFF/MANUAL switch to

AUTO.

2. Turn OFF the utility power supply to the transfer

switch using the means provided (such as a utility

main line circuit breaker).

3. The unit will start, and the transfer switch will transfer

to standby.

4. Using the transfer switch’s built-in emergency load

center, turn on circuits to load the generator to

approximately 25% rated load and run the unit for

one hour.

5. Run the unit for one hour at 50% rated load.
6. Run the unit for one hour at 75% rated load.
7. Run the unit for one hour at 100% rated load.
8. Turn ON the utility power supply to the transfer

switch, which will allow the transfer switch to transfer

back to utility power. The unit will continue to run for

one minute and then shut down.

9. Allow the unit to cool.
10. Set the generator’s main circuit breaker to its OFF (or

OPEN) position.

11. Set the generator's AUTO/OFF/MANUAL switch to

OFF. Remove the 7.5A and 15A fuses from the

generator control panel. Disconnect the battery

cables as outlined in “General Hazards” (page 2).

12. Drain the oil and remove the oil filter. Replace the oil

filter according to Section 3.4, “Changing the Oil

Filter”. Replace the oil with synthetic oil as

recommended in Section 3.3, “Changing the Engine

Oil”.

13. Reconnect the battery cables as outlined in “General

Hazards” (page 2) and insert the 7.5A and 15A fuses

into the generator control panel. The generator is

now ready for service.

2.2

USING THE AUTO/OFF/MANUAL 
SWITCH (FIGURE 2.1)

2.2.1 “AUTO” POSITION

Selecting this switch position activates fully automatic

system operation. It also allows personnel to start and

exercise the engine every seven days with the setting of

the exercise timer (see Section 2.6). This position also is

used for remote starting, when it is set up.

2.2.2 “OFF” POSITION

This switch position shuts down the engine. This position

also prevents automatic operation.

Figure 2.1 – Generator Control Panel

2.2.3 “MANUAL” POSITION

Set the switch to MANUAL to crank and start the engine.

Transfer to standby power will not occur unless there is a

utility failure.

With the switch set to AUTO, the engine may
crank and start at any time without warning.
Such automatic starting normally occurs when
utility power source voltage drops below a
preset level or during the normal exercise cycle.
To prevent possible injury that might be caused
by such sudden starts, always set the switch to
OFF and remove the fuses before working on
or around the generator or transfer switch.
Then, place a “DO NOT OPERATE” tag on the
generator panel and on the transfer switch.

!

‹

12 VDC

ACCESSORY

OUTLET 7.5A MAX

EXERCISE

SYST

TIME

SET

AUTO

7.5A

OUTLET FUSE

OFF

MAN.

F L A S H I

N

L E D =

4

F L

S H

R E

L E D S =

N O

S E N S E

E X E R

R

N O T

S E T

OVER CRANK

LOW OIL

OVER SPEED

HIGH TEMP.

SYSTEM SET

EXTERNAL

CIRCUIT

BREAKER

GFCI

‹

‹

Section 2 — Operation

Bryant Air-cooled 7 kW, 12 kW and 15 kW Generators

Summary of Contents for ASPAS1BBA

Page 1: ...ic Standby Generators Models ASPAS1BBA007 6 kW NG 7 kW LP ASPAS1BBA012 12 kW NG 12 kW LP ASPAS1BBA015 13 kW NG 15 kW LP DEADLY EXHAUST FUMES OUTDOOR INSTALLATION ONLY DANGER Not intended for use as Pr...

Page 2: ...d or property of others This symbol points out potential explosion hazard This symbol points out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsi...

Page 3: ...ery Installation 8 1 11 The Battery 8 Section 2 Operation 9 2 1 Break in Procedure 9 2 2 Using the Auto Off Manual Switch 9 2 3 Automatic Transfer Operation 10 2 4 Sequence of Automatic Operation 10 2...

Page 4: ...mpliance with applicable codes and standards Following installation do nothing that might render the system unsafe or in noncompliance with such codes and standards Keep hands feet clothing etc away f...

Page 5: ...ed in accordance with the manufacturer s instructions and recommendations Following proper installation do nothing that might alter a safe installation and render the unit in noncompliance with the af...

Page 6: ...the control panel to notify personnel that one of these faults has occurred There is also a System Set LED that is lit when all of the conditions describe in Section 1 3 are true 1 3 NEC REQUIREMENT F...

Page 7: ...ck Data Decal Control Panel Fuel Regulator Fuel Inlet GFCI Outlet Oil Filter Battery Compartment Exhaust Enclosure Oil Filter Battery Compartment Fuel Inlet GFCI Outlet Control Panel Data Decal Oil Di...

Page 8: ...as fuel Btu content ambient temperature altitude engine power and condition etc Maximum power decreases about 3 5 percent for each 1 000 feet above sea level and also will decrease about 1 percent for...

Page 9: ...liquid propane LP gas are highly explosive Even the slightest spark can ignite such fuels and cause an explosion No leakage of fuel is permitted Natural gas which is lighter than air tends to collect...

Page 10: ...hock and high short circuit current The following precautions are to be observed when working on batteries Remove the 7 5A and 15A fuses from the generator control panel Remove watches rings or other...

Page 11: ...unit will continue to run for one minute and then shut down 9 Allow the unit to cool 10 Set the generator s main circuit breaker to its OFF or OPEN position 11 Set the generator s AUTO OFF MANUAL swi...

Page 12: ...tor is not running This outlet is protected by a 15 amp circuit breaker located in the generator control panel Figure 3 1 2 4 SEQUENCE OF AUTOMATIC OPERATION The generator s control panel houses a con...

Page 13: ...e should shut down 4 Check that utility power supply to the transfer switch is turned OFF Do not attempt to activate the transfer switch manually until all power voltage supplies to the switch have be...

Page 14: ...light indicating an over crank failure The AUTO OFF MANUAL switch will need to be set to OFF and then back to AUTO to reset the generator control board NOTE If the fault is not repaired the over cran...

Page 15: ...kW Figure 3 3 Oil Dipstick and Fill 12 kW and 15 kW 3 3 CHANGING THE ENGINE OIL 3 3 1 ENGINE OIL RECOMMENDATIONS Use oil of American Petroleum Institute API Service Class SG SH or SJ Use all season S...

Page 16: ...side of the air box and around edges 4 Install the new air cleaner into the air box 5 Install the cover Turn the two cover screws clockwise to tighten See the Service Schedule Section 4 1 for air clea...

Page 17: ...trolyte contacts the eyes flush thoroughly and immediately with water and seek medical attention and Spilled electrolyte is to be washed down with an acid neutralizing agent A common practice is to us...

Page 18: ...completely Refill the crankcase with oil See Engine Oil Recommendations Section 3 3 1 7 Attach a tag to the engine indicating the viscosity and classification of the oil in the crankcase 8 Remove the...

Page 19: ...Repair is Needed FUEL Fuel lines and connections X M LUBRICATION Oil level X M Oil X AFTER BREAK IN AND Y Oil filter X AFTER BREAK IN AND Y COOLING Enclosure louvers X X W BATTERY Remove corrosion X X...

Page 20: ...and runs rough or damaged 2 Defective spark plug s 2 Clean re gap or replace plug s 3 Fuel Regulator not set 3 Set Fuel Regulator 4 Fuel Pressure incorrect 4 Confirm fuel pressure to regulator is 11...

Page 21: ...misuse abuse negligence or improper installation As with all mechanical devices the Bryant engines need periodic part s service and replacement to perform well Failures caused by any external cause or...

Page 22: ...ngine or a part component thereof has failed due to abuse neglect improper maintenance or unapproved modifications or the use of counterfeit and or grey market parts not made supplied or approved by G...

Page 23: ...elow Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such...

Page 24: ...PART NO 0F4108 13AS PA1 REV A 12 17 04 FORM OM18 1 PRINTED IN U S A...

Reviews: