Bryant 598A Series D Installation And Start-Up Instructions Manual Download Page 13

X.

START-UP

CAUTION:

To prevent compressor damage or personal

injury, observe the following:
• Do not overcharge system with refrigerant.
• Do not operate unit in a vacuum or at negative pressure.
• Do not disable low-pressure switch.
In scroll compressor applications:
• Dome temperatures may be hot.
• In 3-phase application, incorrect phasing will cause
reverse rotation, resulting in elevated noise levels, equal-
ized pressures, and reduced current draw. Correct by
reversing power connection L1 and L2 on contactor.

CAUTION:

To prevent personal injury wear safety

glasses, protective clothing, and gloves when handling
refrigerant and observe the following:
• Back seating service valves are not equipped with
Schrader valves. Fully back seat (counter clockwise)
valve stem before removing gage port cap.
• Front seating service valves are equipped with Schrader
valves.

CAUTION:

Do not vent refrigerant to atmosphere. Re-

cover during system repair or final unit disposal.

1. The outdoor unit is equipped with a crankcase heater which

operates at temperatures less than 75°F. If outdoor tempera-
ture is less than 75°F, energize crankcase heater 24 hr
before starting unit. To energize heater only, set indoor
thermostat to OFF position and close power disconnect to
unit.

2. Fully back seat (open) liquid and vapor tube service valves.

3. Unit is shipped with valve stem(s) front seated and caps

installed. Replace stem caps after system is opened to
refrigerant flow (back seated). Replace caps finger tight and
tighten additional 1/12 turn (20 ft-lb torque) with wrench.

4. Close electrical disconnects to energize system.

5. Set room thermostat at desired temperature. Be sure set

point is below indoor ambient and is set low enough to
energize desired speed.

NOTE:

Bryant electronic thermostats are equipped with a 15-

minute staging timer. This timer prevents the 2-speed system from
operating at high speed until unit has been operating in low speed
for 15 minutes unless there is at least a 5°F difference between
room temperature and thermostat set point. To force high speed
(after a minimum of 2 minutes in low speed), adjust the set point
at least 5° below room ambient.

6. Set room thermostat to COOL and fan control to AUTO or

ON as desired. Wait for appropriate time delay(s) and
2-minute minimum low-speed run time. Operate unit for 15
minutes. Check refrigerant charge.

XI.

CHECK CHARGE

WARNING:

Service valve gage ports are not equipped

with Schrader valves. To prevent personal injury, make
sure gage manifold is connected to the valve gage ports
before moving valves off fully back seated position. Wear
safety glasses and gloves when handling refrigerant.

A.

Unit Charge

Factory charge is shown on unit rating plate.

NOTE:

When 2-speed unit is operating at low speed, system

vapor (suction) pressure will be higher than a standard single-
speed system or high-speed operation. This normal operation is
due to the reduced capacity operating with typically larger indoor
and outdoor coils.

Adjust charge by following procedure shown on charging tables
located on unit.

NOTE:

If superheat or subcooling charging conditions are not

favorable, charge must be weighed in accordance with unit rating
plate

±

0.6 oz/ft of 3/8-in. liquid line above or below 15 ft

respectively.

EXAMPLE:

25 ft - 15 ft = 10 ft X 0.6 oz/ft = 6 oz of additional charge

B.

Cooling Only Procedure

1. Operate unit a minimum of 10 minutes before checking

charge.

2. Measure liquid service valve pressure by attaching an

accurate gage to service port.

3. Measure liquid line temperature by attaching an accurate

thermistor type or electronic thermometer to liquid line near
outdoor coil.

4. Refer to unit rating plate for required subcooling tempera-

ture.

5. Refer to Table 6. Find the point where required subcooling

temperature intersects measured liquid service valve pres-
sure.

6. To obtain required subcooling temperature at a specific

liquid line pressure, add refrigerant if liquid line tempera-
ture is higher than indicated or reclaim refrigerant if
temperature is lower. Allow a tolerance of

±

3°F.

TABLE 6—REQUIRED LIQUID-LINE TEMPERATURE (°F)

LIQUID

PRESSURE AT

SERVICE VALVE

(PSIG)

REQUIRED SUBCOOLING

TEMPERATURE

(°F)

5

10

15

20

134

71

66

61

56

141

74

69

64

59

148

77

72

67

62

156

80

75

70

65

163

83

78

73

68

171

86

81

76

71

179

89

84

79

74

187

92

87

82

77

196

95

90

85

80

205

98

93

88

83

214

101

96

91

86

223

104

99

94

89

233

107

102

97

92

243

110

105

100

95

253

113

108

103

98

264

116

111

106

101

274

119

114

109

104

285

122

117

112

107

297

125

120

115

110

309

128

123

118

113

321

131

126

121

116

331

134

129

124

119

346

137

132

127

122

359

140

135

130

125

—13—

Summary of Contents for 598A Series D

Page 1: ...om improper installation of equipment 1 Locate unit away from windows patios decks etc where unit operation sound may disturb customer 2 Ensure that vapor and liquid tube diameters are appropriate to capacity of unit 3 Run refrigerant tubes as directly as possible by avoiding unnecessary turns and bends 4 Leave some slack between structure and unit to absorb vibration 5 When passing refrigerant tu...

Page 2: ...ient in cooling mode is 125 F V REMOVE INDOOR CHECK FLO RATER PISTON AND REPLACE WITH TXV CAUTION For proper unit operation and reliability the outdoor unit must be installed with the factory supplied balance port hard shutoff TXV Do not install with evaporator coils having capillary tube metering devices After removing existing Check Flo Rater from indoor coil install factory supplied thermostati...

Page 3: ...oved Be sure field wiring complies with local and national fire safety and electrical codes and voltage to system is within limits shown on unit rating plate Contact local power company for correction of improper voltage See unit rating plate for recommended circuit protection device NOTE Operation of unit on improper line voltage constitutes abuse and could affect unit reliability See unit rating...

Page 4: ... a Bryant Thermidistat which controls temperature and humidity level without the need for an additional humidistat and relay LCC OPERATION FOR TYPICAL PSC FURNACES The standard blower operation of systems with typical PSC furnaces is covered in Fig 7J K M N P or R The blower runs in high or low speed in conjunction with compressor high or low speed operation When the LCC is wired according to Fig ...

Page 5: ...AC COMM N A OUTDOOR SENSOR CONNECTION C B S1 S2 C Y2 C BRYANT PROGRAMMABLE THERMOSTAT MODEL 2S TYPICAL FAN COIL TWO SPEED AIR CONDITIONER See notes 6 and 8 W2 Y E R W3 Y1 L H R1 D A97458 R C C Y1 TYPICAL FAN COIL TWO SPEED AIR CONDITIONER See note 8 Y G W2 R Y2 E W3 L H R1 24 VAC HOT 24 VAC COM HEAT STAGE 1 COOL STAGE 2 FAN R C G W Y2 Y1 OTHER BRAND TWO SPEED THERMOSTATS COOL STAGE 1 B A97453 24 V...

Page 6: ...PROGRAMMABLE THERMOSTAT MODEL 2S FK4C FAN COIL J1 JUMPER REMOVE J2 JUMPER FOR HEAT STAGING TWO SPEED AIR CONDITIONER See notes 6 8 and 19 DH Y1 Y1 W W1 O W2 Y1 W2 W1 Y Y2 Y2 Y Y2 O W2 H A97459 R Y2 R Y2 C C C R L Y1 OTHER BRAND TWO SPEED THERMOSTATS FK4C FAN COIL TWO SPEED AIR CONDITIONER J1 JUMPER REMOVE J2 JUMPER FOR HEAT STAGING G G Y Y2 DH W W1 Y1 W2 Y1 O W2 24 VAC HOT 24 VAC COM FAN COOL STAG...

Page 7: ... W2 G 24 VAC COMM N A OUTDOOR SENSOR CONNECTION C B S1 S2 C Y2 C BRYANT PROGRAMMABLE THERMOSTAT MODEL 2S SINGLE STAGE FURNACE TWO SPEED AIR CONDITIONER See note 6 W R Y1 R G L Y H R1 M A97455 24 VAC HOT 24 VAC COM HEAT STAGE 1 COOL STAGE 2 FAN R C G W Y2 R C Y1 C OTHER BRAND TWO SPEED THERMOSTATS SINGLE STAGE FURNACE TWO SPEED AIR CONDITIONER G W R Y Y2 L Y1 H R1 COOL STAGE 1 K A97450 24 VAC HOT 2...

Page 8: ... 1 FAN HEAT STAGE 1 COOL STAGE 2 HEAT STAGE 2 24 VAC HOT R W W1 Y Y2 O W2 Y1 W2 24 VAC COMM N A OUTDOOR SENSOR CONNECTION C B S1 S2 BRYANT PROGRAMMABLE THERMOSTAT MODEL 2S G H R1 A97457 24 VAC HOT 24 VAC COM HEAT STAGE 1 COOL STAGE 2 FAN R C G W Y2 R C Y1 C OTHER BRAND TWO SPEED THERMOSTATS TWO STAGE FURNACE WITH PSC BLOWER MOTOR TWO SPEED AIR CONDITIONER See notes 7 and 17 G R Y2 L W W1 Y Y2 W2 Y...

Page 9: ...W1 Y Y2 O W2 Y1 W2 G 24 VAC COMM N A OUTDOOR SENSOR CONNECTION C B S1 S2 C Y2 C BRYANT PROGRAMMABLE THERMOSTAT MODEL 2S TWO STAGE VARIABLE SPEED FURNACE WITH ICM BLOWER MOTOR TWO SPEED AIR CONDITIONER See notes 6 7 16 and 17 R Y1 R G L W W1 Y Y2 W2 Y1 24 VAC HOT 24 VAC COMM HEAT STAGE 1 COOL STAGE 2 FAN R C G W W1 Y Y2 R C HEAT STAGE 2 COOL STAGE 1 N A OUTDOOR SENSOR CONNECTION Y1 B S1 S2 C BRYANT...

Page 10: ... FAN 24 VAC HOT 24 VAC COM DEHUMIDIFY HUMIDIFY N A OUTDOOR SENSOR CONNECTIONS Y Y2 HUMIDIFIER 24 VAC OUTDOOR SENSOR See notes 11 12 13 15 16 and 17 O W2 W W1 Y1 W2 G R BRYANT THERMIDISTAT CONTROL VARIABLE SPEED CONDENSING FURNACE TWO SPEED AIR CONDITIONER W W1 G Y Y2 C Y2 R Y1 C DHUM HUM B S1 S2 W2 R C HEAT STAGE 1 COOL STAGE 1 COOL STAGE 2 HEAT STAGE 2 FAN 24 VAC HOT 24 VAC COMM DEHUMIDIFY HUMIDI...

Page 11: ...DIFY FUNCTION ON FK4C REMOVE J1 JUMPER AT FAN COIL CONTROL BOARD 11 THERMIDISTAT DIP SWITCH 1 SHOULD BE SET IN THE OFF POSITION FOR AIR CONDITIONER INSTALLA TIONS THIS IS THE FACTORY DEFAULT 12 THERMIDISTAT DIP SWITCH 2 SHOULD BE SET IN THE ON POSITION FOR 2 SPEED COMPRESSOR OPERATION 13 REFER TO INDOOR EQUIPMENT INSTALLATION INSTRUCTIONS FOR PROPER SETUP 14 TO ACTIVATE DEHUMIDIFY FEATURE ON CURRE...

Page 12: ...ASY SELECT control board that allows the installing technician to select proper airflows For adjustments to control board and recommended A C SIZE and CFM ADJUST selections refer to Table 5 This fan coil has an adjustable blower off delay factory set at 90 sec for high and low speed blower operation TABLE 3 AIRFLOW SELECTION FOR 333 B J AV FURNACES CFM 598A UNIT SIZE FURNACE MODEL HEATING SIZE FUR...

Page 13: ...TO or ON as desired Wait for appropriate time delay s and 2 minute minimum low speed run time Operate unit for 15 minutes Check refrigerant charge XI CHECK CHARGE WARNING Service valve gage ports are not equipped with Schrader valves To prevent personal injury make sure gage manifold is connected to the valve gage ports before moving valves off fully back seated position Wear safety glasses and gl...

Page 14: ...delay and if a pressure switch or compressor PTC overload should trip I Second Stage Latching Mechanical thermostats operate with a staging differential of 2 F droop Bryant electronic thermostats are droopless meaning that they maintain room temperature at set point without latching second stage If system is installed with a mechanical thermostat or second stage latching is desired the following i...

Page 15: ...ystem Functions section for individual function information HEADER PIN HOUSING The header pin housing is the plastic assembly which holds the stripped lead ends for field connections The 2 speed control receives 24 vac low voltage control system inputs through the housing pins The housing also contains jumpers which the control uses for system configuration such as heat pump versus air conditioner...

Page 16: ...MAINTENANCE For continuing high performance and to minimize possible equip ment failure periodic maintenance must be performed on this equipment Frequency of maintenance may vary depending upon geographic areas such as coastal applications TABLE 9 TWO SPEED COMPRESSOR WINDING RESISTANCE AT 70 F 20 WINDING 3 TON 4 TON 5 TON T1 T2 0 80 0 70 0 60 T1 T3 3 20 2 20 1 80 T1 T7 1 30 1 00 1 00 T1 T8 3 10 2...

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