Bryant 582J 04-06 Installation Instructions Manual Download Page 1

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Installation Instructions

CONTENTS

Page

SAFETY CONSIDERATIONS

. . . . . . . . . . . . . . . . . . . . . . 1

MODEL NUMBER NOMENCLATURE AND
DIMENSIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Rated Indoor Airflow

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Jobsite Survey

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Step 1 — Plan for Unit Location

. . . . . . . . . . . . . . . . . . . 6

Step 2 — Plan for Sequence of Unit Installation

. . . . . . 7

Step 3 — Inspect Usonit

. . . . . . . . . . . . . . . . . . . . . . . . . . 7

Step 4 — Provide Unit Support

. . . . . . . . . . . . . . . . . . . . 7

Step 5 — Field Fabricate Ductwork

. . . . . . . . . . . . . . . . 9

Step 6 — Rig and Place Unit

. . . . . . . . . . . . . . . . . . . . . . 9

Step 7 — Convert to Horizontal and Connect

Ductwork (When Required)

. . . . . . . . . . . . . . . . . . 10

Step 8 — Install Outside Air Hood

. . . . . . . . . . . . . . . . .11

Step 9 — Units with Hinged Panels Only

. . . . . . . . . . . 12

Step 10 — Install Flue Hood

. . . . . . . . . . . . . . . . . . . . . 12

Step 11 — Install Gas Piping

. . . . . . . . . . . . . . . . . . . . . 12

Step 12 — Install External Condensate Trap

and Line

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Step 13 — Make Electrical Connections

. . . . . . . . . . . 15

EconoMi$er X

(Factory-Installed Option)

. . . . . . . . . 26

Outdoor Air Enthalpy Control

(P/N 33CSENTHSW)

. . . . . . . . . . . . . . . . . . . . . . . . 38

Smoke Detectors

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

RTU Open Controller (Factory-Installed Option)

. . . 39

Step 14 — Adjust Factory-Installed Options

. . . . . . . . 39

Step 15 — Install Accessories

. . . . . . . . . . . . . . . . . . . . 39

Step 16 — Check Belt Tension

. . . . . . . . . . . . . . . . . . . 40

START-UP CHECKLIST

. . . . . . . . . . . . . . . . . . . . . . . CL-1

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service,

maintenance, or use can cause explosion, fire, electrical shock or

other conditions which may cause personal injury or property

damage. Consult a qualified installer, service agency, or your

distributor or branch for information or assistance. The qualified

installer or agency must use factory-authorized kits or accessories

when modifying this product. Refer to the individual instructions

packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses and work gloves. Use

quenching cloths for brazing operations and have a fire

extinguisher available. Read these instructions thoroughly and

follow all warnings or cautions attached to the unit. Consult local

building codes and appropriate national electrical codes (in USA,

ANSI/NFPA70, National Electrical Code (NEC); in Canada, CSA

C22.1) for special requirements.
It is important to recognize safety information. This is the safety-

alert symbol

. When you see this symbol on the unit and in

instructions or manuals, be alert to the potential for personal

injury.
Understand the signal words DANGER, WARNING, CAUTION,

and NOTE. These words are used with the safety-alert symbol.

DANGER identifies the most serious hazards which

will

result in

severe personal injury or death. WARNING signifies hazards

which

could

result in personal injury or death. CAUTION is used

to identify unsafe practices, which

may

result in minor personal

injury or product and property damage. NOTE is used to highlight

suggestions which

will

result in enhanced installation, reliability,

or operation.

CAUTION

Ensure clearances are in accordance with local installation

codes, the requirements of the gas supplier and the manufac-

turer's installation Instructions.

ATTENTION

Assurez-vous que les dégagements sont conformes aux codes

d'installation locaux, aux exigences du fournisseur de gaz et

aux instructions d'installation du fabricant.

WARNING

ELECTRICAL OPERATION HAZARD
Failure to follow this warning could result in personal injury or

death.
Units with convenience outlet circuits may use multiple

disconnects. Check convenience outlet for power status before

opening unit for service. Locate its disconnect switch, if

appropriate, and open it. Lock-out and tag-out this switch, if

necessary.

Legacy Series

582J 04-06

Single Package Rooftop Gas Heat/Electric Cooling Unit with

Puron

(R-410A) Refrigerant

Summary of Contents for 582J 04-06

Page 1: ...xtinguisher available Read these instructions thoroughly and follow all warnings or cautions attached to the unit Consult local building codes and appropriate national electrical codes in USA ANSI NFPA70 National Electrical Code NEC in Canada CSA C22 1 for special requirements It is important to recognize safety information This is the safety alert symbol When you see this symbol on the unit and i...

Page 2: ... edges Be careful when placing any sheet metal parts on such roof WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow instructions could result in severe personal injury or death due to carbon monoxide poisoning if combus tion products infiltrate into the building Check that all openings in the outside wall around the vent and air intake pipe s are sealed to prevent infiltration of combusti...

Page 3: ...with Perfect Humidity H One Stage cooling models Low NOx Heat with Perfect Humidity J One Stage cooling models Stainless Steel Exchanger with Perfect Humidity Coil Options RTPF Outdoor Indoor Hail Guard A Al Cu Al Cu B Precoat Al Cu Al Cu C E coat Al Cu Al Cu D E coat Al Cu E coat Al Cu E Cu Cu Al Cu F Cu Cu Cu Cu M Al Cu Al Cu Louvered Hail Guard N Precoat Al Cu Al Cu Louvered Hail Guard P E coat...

Page 4: ...4 Fig 2 Unit Dimensional Drawing ...

Page 5: ...5 Fig 2 Unit Dimensional Drawing cont ...

Page 6: ...ional Standards Institute and NFPA National Fire Protec tion Association 54 TIA 54 84 1 In Canada installation must be in accordance with the CAN1 B149 installation codes for gas burning appliances Although unit is weatherproof avoid locations that permit water from higher level runoff and overhangs to fall onto the unit Locate mechanical draft system flue assembly at least 4 ft 1 2 m from any ope...

Page 7: ... position Step 4 Provide Unit Support ROOF CURB MOUNT Accessory roof curb details and dimensions are shown in Fig 4 Assemble and install accessory roof curb in accordance with in structions shipped with the curb NOTE The gasketing of the unit to the roof curb is critical for a watertight seal Install gasket supplied with the roof curb as shown in Fig 4 Improperly applied gasket can also result in ...

Page 8: ...INSULATED PANELS 25 4 1 THK POLYURETHANE FOAM 44 5 1 3 4 DENSITY 3 DIMENSIONS IN ARE IN MILLIMETERS 4 ROOFCURB 18 GAGE STEEL 5 ATTACH DUCTWORK TO CURB FLANGES OF DUCT REST ON CURB 6 SERVICE CLEARANCE 4 FEET ON EACH SIDE 7 DIRECTION OF AIR FLOW 8 CONNECTOR PACKAGE CRBTMPWR001A01 IS FOR THRU THE CURB GAS TYPE PACKAGE CRBTMPWR003A01 IS FOR THRU THE BOTTOM TYPE GAS CONNECTIONS TYPICAL 4 SIDES SUPPLY A...

Page 9: ...curb When using the standard side drain connection ensure the red plug in the alternate bottom connection is tight Do this before set ting the unit in place The red drain plug an be tightened with a 1 2 in square socket drive extension For further details see Install External Condensate Trap and Line on page 15 Before setting the unit onto the curb recheck gasketing on curb Fig 6 Rigging Details A...

Page 10: ...ory installed economizer or return air smoke detector option may be field converted to horizontal ducted configuration To convert to horizontal configuration remove screws from side duct opening covers see Fig 7 and remove covers Use the screws to install the covers on vertical duct openings with the insulation side down The panels must be inserted into the notches on the basepan to properly seal ...

Page 11: ...ed with the unit will not be used and must be discarded Save the aluminum filter for use in the power exhaust hood assembly 1 The indoor coil access panel will be used as the top of the hood Remove the screws along the sides and bottom of the indoor coil access panel See Fig 12 Fig 12 Indoor Coil Access Panel Relocation 2 Swing out indoor coil access panel and insert the hood sides under the panel...

Page 12: ...ile the unit is operating see Table 3 For liquified petroleum applications the gas pressure must not be less than 11 in wg 2740 Pa or great er than 13 0 in wg 3240 Pa at the unit connection see Table 4 The gas supply pipe enters the unit at the burner access panel on the front side of the unit through the long slot at the bottom of the access panel The gas connection to the unit is made to the 1 2...

Page 13: ...pport bracket See Fig 19 Fig 19 Gas Line Piping for 3 to 5 Ton Units Only Other hardware required to complete the installation of the gas supply line includes a manual shutoff valve a sediment trap drip leg and a ground joint union A pressure regulator valve may also be required to convert gas pressure from pounds to inches of pres sure The manual shutoff valve must be located within 6 ft 1 83 m o...

Page 14: ...y system after the gas supply piping is connected to the gas valve The supply piping must be disconnected from the gas valve during the testing of the piping systems when test pressure is in excess of 0 5 psig 3450 Pa Pres sure test the gas supply piping system at pressures equal to or less than 0 5 psig 3450 Pa The unit heating section must be isolated from the gas piping system by closing the ex...

Page 15: ...ion is desired connect the source leads to the line side of the unit mounted disconnect Check with local codes to ensure this method is acceptable in your area If a de energize via unit disconnect switch operation of the convenience outlet is desired connect the source leads to the load side of the unit disconnect On a unit without a unit mounted disconnect connect the source leads to compressor c...

Page 16: ...dle knob is at OFF 5 Insert the shaft with the cross pin on the top of the shaft in the horizontal position See Fig 29 6 Measure from the tip of the shaft to the top surface of the black pointer the measurement should be 3 75 to 3 88 in 95 to 99 mm 7 Tighten the locking screw to secure the shaft to the NFD 8 Turn the handle to the OFF position with red arrow point ing at OFF 9 Install the handle o...

Page 17: ...uplex receptacle rated at 15A behind a hinged waterproof access cover located on the end panel of the unit See Fig 30 NOTE Unit powered convenience outlets are not available as fac tory installed options for single phase J voltage code models Fig 30 Convenience Outlet Location Installing Weatherproof Cover A weatherproof while in use cover for the factory installed con venience outlets is now requ...

Page 18: ...ds such as electric heat ers for overnight use Observe a 50 limit on circuit loading above 8 amps Convenience outlet usage rating Continuous usage 8 amps maximum Intermittent usage Up to 15 amps maximum for up to 2 hours maximum See Fig 33 Test the GFCI receptacle by pressing the TEST button on the face of the receptacle to trip and open the receptacle Check for proper grounding wires and power li...

Page 19: ...tage cooling thermostat Lo cate the thermostat accessory on a solid wall in the conditioned space to sense average temperature in accordance with the ther mostat installation instructions Typical low voltage connections are shown in Fig 35 Fig 35 Low Voltage Thermostat Connections If the thermostat contains a logic circuit requiring 24v power use a thermostat cable or equivalent single leads of di...

Page 20: ...through the hole provided in the unit corner post 2 Feed wires through the raceway built into the corner post see Fig 36 to the 24v barrier located on the left side of the control box The raceway provides the UL required clearance between high voltage and low voltage wiring 3 Use wire nuts to connect humidistat cable to two PINK leads in the low voltage wiring as shown in Fig 38 Connecting the Pro...

Page 21: ...21 Fig 38 Typical Perfect Humidity Adaptive Dehumidification System Humidistat Wiring ...

Page 22: ...rfect Humidity Adaptive Dehumidification System and Programmable Thermostat Device Rc Rh W1 G Y2 C O W2 B Y1 OAT RRS SRTN HUM D1 D2 V Vg X C G W2 W1 Y2 Y1 R EDGE Pro THERMIDISTAT Unit CTB THERMOSTAT Connection not required Humidi MiZer FIOP ...

Page 23: ...23 Fig 40 Typical Control Wiring Diagram Electro Mechanical with W7212 ...

Page 24: ...through a room thermostat set for fan auto 45 seconds after ignition occurs the indoor fan mo tor will energize and the outdoor air dampers will open to their minimum position If the over temperature limit opens prior to the start of the indoor fan blower the IGC will shut down the burners and the control will shorten the 45 second delay to 5 sec onds less than the time to tip the limit For exampl...

Page 25: ...25 Fig 43 Typical IGC Control Wiring Diagram ...

Page 26: ... Dry Bulb sensor Enthalpy and other options are available with bus sensors User Interface Provides status for normal operation setup parameters checkout tests and alarm and error conditions with a 2 line 16 character LCD display and four button keypad Electrical Rated Voltage 20 to 30 Vac RMS 50 60 Hz Transformer 100 va maximum system input Nominal Power Consumption at 24 Vac 60 Hz 11 5 VAwith out...

Page 27: ...ntrol Sensor Polarity Insensitive Connection Bottom Left Terminal Block IAQ 2 10 2 10 vdc Air Quality Sensor Input e g CO2 sensor IAQ COM COM Air Quality Sensor Common IAQ 24V 24 vac Air Quality Sensor 24 vac Source ACT 2 10 2 10 vdc Damper Actuator Output 2 10 vdc ACT COM COM Damper Actuator Output Common ACT 24v 24 vac Damper Actuator 24 vac Source NA AUX2 OCC E GND EXH1 AUX1 O Y2 Y1 Y2 O Y1 O C...

Page 28: ... display the first item in the currently displayed menu Press the Menu Up Exit button to exit a menu s item and return to the list of menus Fig 48 W7220 Controller Navigation Buttons To use the keypad when working with Setpoints System and Ad vanced Settings Checkout tests and Alarms 1 Navigate to the desired menu 2 Press the Enter button to display the first item in the currently displayed menu 3...

Page 29: ...ward through the menus and press the Enter button to select and confirm setup item changes TIME OUT AND SCREENSAVER When no buttons have been pressed for 10 minutes the LCD dis plays a screen saver which cycles through the Status items Each Status items displays in turn and cycles to the next item after 5 sec onds IMPORTANT Table 11 illustrates the complete hierarchy Menu parameters may be differe...

Page 30: ...of measured mixed air from MAT sensor Displays _ _ _ F if not connected short or out of range DA TEMP _ _ _ F 0 to 140 F DISCHARGE AIR TEMPERATURE after Heating section Displays when Discharge Air sensor is connected and displays measured discharge temperature Displays _ _ _F if sensor sends invalid value if not connected short or out of range OA TEMP _ _ _ F 40 to 140 F OUTSIDE AIR TEMP Displays ...

Page 31: ...ettings are required 2 8 V 2 to 10 Vdc DCV MAXIMUM DAMPER POSITION Displays only if a CO2 sensor is connected Used for Vbz ventilation max cfm setpoint Displays 2 to 10 V if 3 sensors RA OA and MA In AUTO mode dampers controlled by CFM 100 to 9990 cfm increment by 10 If OA MA RA and CO2 sensors are connected and DCV CAL ENABLE is set to AUTO mode the OA dampers are controlled by CFM and displays f...

Page 32: ...change to the factory default values NOTE RECHECK AUX2 IN and FANTYPE for required 2 speed values ADVANCED SETUP MA LO SET 45 F 35 to 55 F Incremented by 10 SUPPLY AIR TEMPERATURE LOW LIMIT Temperature to achieve Freeze Protection close damper and alarm if temperature falls below setup value FREEZE POS CLO CLO or MIN FREEZE PROTECTION DAMPER POSITION Damper position when freeze protection is activ...

Page 33: ...c out Issues a system alarm CONNECT EXH1 N A N A Closes the power exhaust fan 2 relay EXH1 ALARMS Alarms display only when they are active The menu title ALARMS includes the number of active alarms in parenthesis When using SYLK bus sensors SYLK will appear on the screen and when using 20k OA temperature sensors SENS T will appear on the screen MA T SENS ERR N A N A SUPPLY AIR TEMPERATURE SENSOR E...

Page 34: ...ifferential temperature sensor or an Outdoor Air enthalpy sensor is connected 7 SYSTEM SETUP parameters must be configured as noted for 2 Speed unit operation EQUIPMENT CONV AUX2 IN W ALARMS CONT SHUTDOWN ACTIVE N A N A AUX2 IN is programmed for SHUTDOWN and 24 V has been applied to AUX2 IN terminal DMP CAL RUNNING N A N A DAMPER CALIBRATION ROUTINE RUNNING If DCV Auto enable has been programmed w...

Page 35: ...OOD TO ECONOMIZE Y1 I Y2 I FAN SPEED Y1 O Y2 O OCCUPIED UNOCCUPIED NONE NO OFF OFF HIGH 0v Off 0v Off MIN POS Closed ON OFF HIGH 24v On 0v Off MIN POS Closed ON ON HIGH 24v On 24v On MIN POS Closed NONE YES OFF OFF HIGH 0v Off 0v Off MIN POS Closed ON OFF HIGH 0v Off 0v Off MIN POS to Full Open Closed to Full Open ON ON HIGH 24v On 0v Off MIN POS to Full Open Closed to Full Open Table 14 Dry Bulb ...

Page 36: ...TSIDE AIR GOOD TO ECONOMIZE Y1 I Y2 I FAN SPEED Y1 O Y2 O OCCUPIED UNOCCUPIED Below CO2 Set No OFF OFF HIGH 0v Off 0v Off VENTMIN Closed ON OFF HIGH 24v On 0v Off VENTMIN Closed ON ON HIGH 24v On 24v On VENTMIN Closed Yes OFF OFF HIGH 0v Off 0v Off VENTMIN Closed ON OFF HIGH 0v Off 0v Off VENTMIN to Full Open Closed to Full Open ON ON HIGH 24v On 0v Off VENTMIN to Full Open Closed to Full Open Abo...

Page 37: ...ettings are stored in non volatile flash memory Status Use the Status menu see Table 11 to check the parameter values for the various devices and sensors configured NOTE For information about menu navigation and use of the keypad see Interface Overview on page 28 Checkout Tests Use the Checkout menu see Table 11 to test the damper opera tion and any configured outputs Only items that are configure...

Page 38: ...al enthalpy control is provided by sensing and compar ing the outside air and return air enthalpy conditions Install the outdoor air enthalpy control as described above Add and install a return air enthalpy sensor RETURN AIR ENTHALPY SENSOR Mount the return air enthalpy sensor 33SENTSEN in the return air section of the economizer The return air sensor is wired to the enthalpy controller 33CSENTHSW...

Page 39: ...ons SMOKE DETECTORS Smoke detector s will be connected at the Controls Connections Board at terminals marked Smoke Shutdown Cut jumper JMP 3 when ready to energize unit ECONOMI ER IV OCCUPANCY SWITCH See Fig 54 for general EconoMi er IV wiring External occupan cy control is managed through a connection on the Controls Con nections Board If external occupancy control is desired connect a time clock...

Page 40: ...at point 3 Press the tension checker downward on the belt until the large O ring is at the bottom of the straightedge 4 Adjust the belt tension as needed Adjust belt tension by loosing the motor mounting plate front bolts and rear bolt see Fig 56 and slide the plate towards the fan to reduce tension or away from the fan to increase tension Ensure the blower shaft and motor shaft are parallel to ea...

Page 41: ...T TENSION METHOD Requires belt tension gauge that measures tension in belt in units of lbs force Fig 56 Belt Drive Motor Mounting BLOWER PULLEY V BELT MOTOR PULLEY MOTOR MOTOR MOUNTING PLATE MOUNTING BOLTS 4 ...

Page 42: ...o change at any time specifications and designs without notice and without obligations Replaces II582J 4 6 02 Copyright 2019 Bryant Heating Cooling Systems Cat No 04 53582001 01 Edition Date 1 19 Printed in U S A Form No II582J 4 6 03 ...

Page 43: ...e Y N _____ Check gas piping for leaks Y N _____ Check that indoor air filters are clean and in place Y N _____ Check that outdoor air inlet screens are in place Y N _____ Verify that unit is level Y N _____ Check fan wheels and propeller for location in housing orifice and verify setscrew is tight Y N _____ Verify that fan sheaves are aligned and belts are properly tensioned Y N _____ Verify that...

Page 44: ...g air temperature _______________ F D Liquid line temperature at outlet or reheat coil _______________ F E Confirm correct rotation for compressor Y N _____ F Check for correct ramp up of outdoor fan motor as condenser coil warms Y N _____ 4 Check unit charge per charging chart Y N _____ Jumper 32L Motormaster temperature sensor during this check Remove jumper when complete 5 Switch unit to high l...

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