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B. Oil Charging

Allow unit to run for about 20 minutes. Stop unit and check
compressor oil level. Add oil only if necessary to bring oil into
view in sight glass. See Table 1 for oil charge. Use only ap-
proved compressor oil as follows:

Suniso 3GS and WF32-150

Do not reuse drained oil or use any oil that has been exposed
to atmosphere. 
Procedures for adding or removing oil are given
in Refrigerant Service Techniques manual.

If oil is added, run unit for additional 10 minutes. Stop unit
and check oil level. If level is still low, add oil only after de-
termining that piping system is designed for proper oil re-
turn and that system is not leaking oil.

IV. REFRIGERANT SERVICE PORTS

Each unit system has 3 service ports; one on the suction line,
one on the liquid line, and one on the compressor discharge
line. Be sure caps on the ports are tight.

V. SEQUENCE OF OPERATION

When power is supplied to unit, the transformer (TRAN) is
energized. The crankcase heater is also energized.

A. Cooling

With the thermostat in the cooling position, and when the
space temperature comes within 2° F of the cooling set point,
the thermostat makes circuit R-O. This energizes the revers-
ing valve solenoid (RVS) and places the unit in standby con-
dition for cooling.

As the space temperature continues to rise, the second stage
of the thermostat makes, closing circuit R-Y. When compres-
sor time delay (5 ± 2 minutes) is completed, a circuit is made
to contactor (C ), starting the compressor (COMP) and outdoor-
fan motor (OFM). Circuit R-G is made at the same time, en-
ergizing the indoor-fan contactor (IFC) and starting the indoor-
fan motor (IFM) after one-second delay.

When the thermostat is satisfied, contacts open, deenergiz-
ing C. The COMP, IFM, and OFM stop.

As shown in Fig. 12, cooling mode refrigerant flow is as
follows:

1. Hot refrigerant gas from compressor flows through the

reversing valve and is directed to the outdoor coil vapor
header.

2. Once at the outdoor coil vapor header, hot refrigerant

gas flows up to check valve ‘‘A,’’ which is closed. All re-
frigerant is then directed to complete a path through the
lower 6 coil circuits (6 passes in each circuit).

3. Refrigerant flows through from the liquid header side

outlets into the transfer header, where it flows upward.

4. Refrigerant leaves the transfer header through side con-

nections in 4 locations and enters the middle coil cir-
cuits (4 coil circuits above check valve ‘‘A’’).

5. Refrigerant leaves the 4 middle coil circuits and enters

the top portion of vapor header. The refrigerant moves
up to the top 2 remaining coil circuits, where it enters
the subcooler section.

6. Subcooled refrigerant leaves the coil circuits through the

side outlets. It passes through check valve ‘‘B’’ into the
system liquid line and then into the indoor coil.

7. Liquid refrigerant is expanded and evaporated to a low-

pressure vapor in the indoor coil. Refrigerant vapor then
returns to the outdoor unit through the system vapor
line, where it is drawn through the reversing valve
and accumulator and back to the compressor suction
connection.

B. Heating

On a call for heat, thermostat makes circuits R-Y and R-G.
When compressor time delay (5 ± 2 minutes) is completed, a
circuit is made to C, starting COMP and OFM. Circuit R-G
also energizes IFC and starts IFM after a 1-second delay.

If room temperature continues to fall, circuit R-W is made
through second-stage thermostat bulb. If optional electric heat
package is used, a relay is energized, bringing on supplemen-
tal electric heat. When thermostat is satisfied, contacts
open, deenergizing contactor and relay; motors and heaters
deenergize.

As shown in Fig. 13, heating mode refrigerant flow is as
follows:

1. Hot gas from compressor flows through the reversing valve

and is directed to the system vapor line and indoor coil
vapor header (not shown). Refrigerant is condensed and
subcooled in the indoor coil and returns to the outdoor
unit through the system liquid line.

2. Check valve ‘‘B’’ is closed and all liquid refrigerant en-

ters the liquid header.

3. Refrigerant leaves the liquid header through 12 loca-

tions. It is then expanded in fixed orifice metering de-
vices contained within the outlet tubes.

4. Refrigerant evaporates to low pressure vapor as it com-

pletes its passage through the 12 parallel coil circuits
(6 passes each).

5. Refrigerant moves from the coil circuits into the vapor

header, where it is drawn through the reversing valve
and accumulator and back to compressor suction
connection.

Fig. 11 — Cooling Charging Chart — 575A090

—9—

Summary of Contents for 575A

Page 1: ...al installation requirements WARNING Before installing or servicing system al ways turn off main power to system There may be more than one disconnect switch Electrical shock can cause personal injury INSTALLATION The 575A090 unit uses a semi hermetic compressor See Table 1 for physical data The 575A090 outdoor unit is approved for use only with the 524A H090 indoor unit Use only approved indoor u...

Page 2: ...arance is optional c Overhead 60 in 1524 mm to assure proper outdoor fan operation d Between units control box side 42 in 1067 mm per National Electrical Code NEC e Between unit and ungrounded surfaces control box side 36 in 914 mm per NEC f Between unit and block or concrete walls and other grounded surfaces control box side 42 in 1067 mm per NEC 5 With the exception of the clearance for the outd...

Page 3: ...red if top crating is left on unit All panels must be in place when rigging See Fig 3 As further protection for coil faces plywood sheets may be placed against sides of unit behind cables Run cables to a central suspension point so that angle from the horizontal plane is not less than 45 degrees Raise and set unit down carefully If it is necessary to roll unit into position mount unit on rails usi...

Page 4: ...ed NOTE Unit is shipped with R 22 holding charge System pres sure must be relieved before removing caps Recover refrig erant prior to brazing Pass nitrogen or other inert gas through piping while braz ing to prevent formation of copper oxide C Liquid Line Solenoid Valve A field supplied liquid line solenoid valve LLSV is recom mended when piping system length exceeds 75 feet The LLSV must be of th...

Page 5: ...n are general points of connection guides only and are not intended for or to include all details for a spe cific installation 4 Liquid line solenoid valve solenoid drop control is recom mended to prevent refrigerant migration to the compressor A bi flow type solenoid valve is required 5 Filter drier must be of the biflow type suitable for heat pump duty 6 Internal factory supplied TXV and bypass ...

Page 6: ... for field wire connections Use factory supplied splices or UL approved copper aluminum connector When installing units provide a disconnect per NEC All field wiring must comply with NEC and local requirements Install field wiring as follows 1 Install conduit through side panel openings 2 Install power lines to connections as shown in Fig 8 Wrap connections with electrical tape Voltage to compress...

Page 7: ...balance 100 457 1 53 This amount of phase imbalance is satisfactory as it is below the maximum allowable 2 IMPORTANT If the supply voltage phase imbalance is more than 2 contact your local electric utility company immediately Table 5 Accessory Electric Heater Data UNIT 524A H NOMINAL kW V PH HZ HEATER PART NO HEATER AMPS MCA MOCP 090 5 240 3 60 CAELHEAT001A00 12 0 25 6 30 480 3 60 CAELHEAT002A00 6...

Page 8: ...operate for at least 24 hours be fore start up 6 Note that compressor oil level is visible in the sight glass 7 Check for leaks in refrigerant system by using soap bubbles and or electronic leak detector 8 Check voltage imbalance as shown in Table 4 Note 2 9 Check that both outdoor and indoor units are properly mounted in accordance with installation instructions and applicable codes II EVACUATE A...

Page 9: ...lows through from the liquid header side outlets into the transfer header where it flows upward 4 Refrigerant leaves the transfer header through side con nections in 4 locations and enters the middle coil cir cuits 4 coil circuits above check valve A 5 Refrigerant leaves the 4 middle coil circuits and enters the top portion of vapor header The refrigerant moves up to the top 2 remaining coil circu...

Page 10: ... Observe that compressor outdoor fan indoor fan motor and electric heaters if equipped start Observe that heating cycle shuts down when control set ting is satisfied 4 When using an automatic changeover room thermostat place both SYSTEM and FAN switches in AUTO posi tions Observe that unit operates in Cooling mode when temperature control is set to call for cooling below room temperature and unit ...

Page 11: ... place coil corner post between top panel and side panel See Fig 15 4 Remove bracket holding coil sections together at return end of outdoor coil Carefully separate the outer coil sec tion 3 to 4 in from the inner coil section See Fig 16 5 Use a water hose or other suitable equipment to flush down between the 2 coil sections to remove dirt and de bris Clean the outer surfaces with a stiff brush in...

Page 12: ... unit 2 Remove refrigerant from system using refrigerant re moval methods described in Refrigerant Service Tech niques manual 3 Disconnect compressor wiring at compressor terminal box Disconnect high pressure switch 4 Remove bolts from discharge service valve and suction flange CAUTION Excessive movement of copper lines at compressor may cause higher levels of vibration when unit is restored to se...

Page 13: ...TROUBLESHOOTING CHART HEATING CYCLE LEGEND N C Normally Closed 13 ...

Page 14: ...TROUBLESHOOTING CHART COOLING CYCLE LEGEND TXV Thermostatic Expansion Valve Copyright 1995 Carrier Corporation CATALOG NO BDP 3357 502 ...

Page 15: ...N ARE PROPER AIR FILTERS IN PLACE Y N HAVE FAN AND MOTOR PULLEYS BEEN CHECKED FOR PROPER ALIGNMENT Y N DO THE FAN BELTS HAVE PROPER TENSION Y N HAS CORRECT FAN ROTATION BEEN CONFIRMED Y N PIPING IS LIQUID LINE SOLENOID VALVE LOCATED AT THE OUTDOOR UNIT AS RECOMMENDED Y N HAVE LEAK CHECKS BEEN MADE AT COMPRESSOR OUTDOOR COIL INDOOR COIL TXV Thermostatic Expansion Valve SOLENOID VALVES FILTER DRIER ...

Page 16: ...ESSURE SUCTION PRESSURE SUCTION LINE TEMP DISCHARGE PRESSURE DISCHARGE LINE TEMP ENTERING OUTDOOR AIR TEMP LEAVING OUTDOOR AIR TEMP INDOOR ENTERING AIR DB dry bulb TEMP INDOOR ENTERING AIR WB wet bulb TEMP INDOOR LEAVING AIR DB TEMP INDOOR LEAVING AIR WB TEMP COMPRESSOR AMPS L1 L2 L3 NOTES CUT ALONG DOTTED LINE Copyright 1995 Carrier Corporation CATALOG NO BDP 3357 502 CL 2 ...

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