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Bryant 569J 07A Series, Installation, Start-Up And Service Instructions Manual

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Bryant 569J 07A Series Installation, Start-Up And Service Instructions Manual Download Page 55

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

CL-1

Replaces: II569J-7-14-02

Form No: II569J-7-14-03

START-UP CHECKLIST

(REMOVE AND USE FOR JOB FILE)

I. PRELIMINARY INFORMATION

OUTDOOR: MODEL NO. _______________________________  SERIAL NO. ________________________________________
INDOOR:  AIR HANDLER MANUFACTURER __________________________________________________________________

MODEL NO. ________________________________ SERIAL NO. ________________________________________

ADDITIONAL ACCESSORIES ________________________________________________________________________________

II. PRE-START-UP

OUTDOOR UNIT
IS THERE ANY SHIPPING DAMAGE?

(Y/N) __________

IF SO, WHERE: ___________________________________________________________________________________________
_________________________________________________________________________________________________________
WILL THIS DAMAGE PREVENT UNIT START-UP?

(Y/N) __________

CHECK POWER SUPPLY. DOES IT AGREE WITH UNIT?

(Y/N) __________

HAS THE GROUND WIRE BEEN CONNECTED?

(Y/N) __________

HAS THE CIRCUIT PROTECTION BEEN SIZED AND INSTALLED PROPERLY?

(Y/N) __________

ARE THE POWER WIRES TO THE UNIT SIZED AND INSTALLED PROPERLY?

(Y/N) __________

CONTROLS

ARE THERMOSTAT AND INDOOR FAN CONTROL WIRING CONNECTIONS MADE AND CHECKED?   (Y/N) __________
ARE ALL WIRING TERMINALS (including main power supply) TIGHT?          (Y/N) __________
HAS CRANKCASE HEATER BEEN ENERGIZED FOR 24 HOURS?          (Y/N) __________

INDOOR UNIT

HAS WATER BEEN PLACED IN DRAIN PAN TO CONFIRM PROPER DRAINAGE?          (Y/N) __________
ARE PROPER AIR FILTERS IN PLACE?           (Y/N) __________
HAVE FAN AND MOTOR PULLEYS BEEN CHECKED FOR PROPER ALIGNMENT?          (Y/N) __________
DO THE FAN BELTS HAVE PROPER TENSION?          (Y/N) __________
HAS CORRECT FAN ROTATION BEEN CONFIRMED?          (Y/N) __________

PIPING

ARE LIQUID LINE SOLENOID VALVES LOCATED AT THE INDOOR COILS AS REQUIRED? (Y/N) __________
HAVE LEAK CHECKS BEEN MADE AT COMPRESSOR, OUTDOOR AND INDOOR COILS, TXVs (Thermostatic Expansion

Valves), SOLENOID VALVES, FILTER DRIERS, AND FUSIBLE PLUGS WITH A LEAK DETECTOR? (Y/N) __________
LOCATE, REPAIR, AND REPORT ANY LEAKS.
HAVE LIQUID LINE SERVICE VALVES BEEN OPENED?          (Y/N) __________
HAVE SUCTION LINE SERVICE VALVES BEEN OPENED?          (Y/N) __________

NOTE:  To avoid injury to personnel and damage to equipment or property when
completing the procedures listed in this start-up checklist, use good judgment,
follow safe practices, and adhere to the safety considerations/information as
outlined in preceding sections of this Installation, Start-Up, and Service document.

Summary of Contents for 569J 07A Series

Page 1: ...fied installer or agency must use factory authorized kits or accessories when modifying this product Refer to the individual instructions packaged with the kits or accessories when installing Follow all safety codes Wear safety glasses and work gloves Use quenching cloths for brazing operations and have a fire extinguisher available Read these instructions thoroughly and follow all warnings or cau...

Page 2: ...re purging of the tubing with dry nitrogen 3 Unless indoor unit is equipped with a Puron approved meter ing device change the metering device to a thermal expan sion valve TXV designed for Puron refrigerant R 410A 4 Remove the existing outdoor unit Install the new outdoor unit according to these installation instructions 5 Install a new field supplied liquid line filter drier at the indoor coil ju...

Page 3: ...cuits 569J A B G H Manifold evaporator circuits into single piping system 569J D E F Use two separate piping systems 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 5 6 9 J E 1 2 F 0 0 0 A 0 0 A 0 A Model Type 569J Bryant Condensing Unit Puron R 410A Refrigerant Packaging A Standard B LTL Refrigerant Circuit A Single Circuit B Single Circuit with Low Ambient Controller D Dual Circuit E Dual Circuit with...

Page 4: ...4 Fig 3 569J Base Unit Dimensions ...

Page 5: ... B Refrigeration System Circuits Comp Type 1 1 Scroll 1 1 Scroll 1 1 Scroll 1 1 Scroll 1 1 Scroll 1 1 Scroll Refrigerant Type Puron R 410A Puron R 410A Puron R 410A Puron R 410A Puron R 410A Puron R 410A R 410A shipping charge A B lbs 9 0 9 0 9 0 9 0 9 0 9 0 System charge w fan coil 14 0 14 0 17 0 19 0 20 0 43 0 Metering device TXV TXV TXV TXV TXV TXV High press Trip Reset psig 630 505 630 505 630...

Page 6: ...Evaluate the path and required line length for interconnecting refrigeration piping including suction riser requirements out door unit above indoor unit liquid line lift outdoor unit be low indoor unit and hot gas bypass line Relocate sections to minimize the length of interconnecting tubing Although unit is weatherproof avoid locations that permit wa ter from higher level runoff and overhangs to ...

Page 7: ...commended line sizes for 569J A B G H and 569J D E F unit from the appropriate tables See Tables 8 9 and 10 Determine the linear length of interconnecting piping required between the outdoor unit and indoor unit evaporator Consider and identify also the arrangement of the tubing path quantity and type of elbows in both lines liquid line solenoid size filter drier and any other refrigeration specia...

Page 8: ...97 97 90 90 82 121 74 119 Max Lift PD F 2 7 5 4 4 5 8 1 6 7 10 8 9 0 11 2 8 9 11 2 8 5 11 2 11 2 11 2 11 2 Suction Line Size in 7 8 7 8 11 8 7 8 11 8 11 8 11 8 13 8 11 8 13 8 11 8 13 8 11 8 13 8 Suction Ln PD F 1 5 3 1 0 8 4 6 1 2 1 6 2 1 0 7 2 5 0 8 2 9 1 0 3 3 1 1 Charge lb 15 6 19 0 19 7 20 8 24 1 23 1 26 9 25 1 30 7 26 0 32 8 27 0 34 8 27 9 37 1 TR 2 08 2 53 2 63 2 77 3 21 3 08 3 59 3 35 4 09 ...

Page 9: ... 1 1 4 1 6 1 9 2 2 0 3 0 7 Charge lb 17 0 18 0 19 0 19 5 20 6 23 7 21 8 25 7 27 6 29 5 36 2 31 5 39 0 TR 1 36 1 44 1 52 1 56 1 65 1 90 1 74 2 05 2 21 2 36 2 89 2 52 3 12 LEGEND TR Charge to unit capacity ratio lbs per ton at 45 F SST 95 F ODA Cap Red Capacity reduction caused by suction line pressure drop 2 F Liquid PD F Liquid line pressure drop saturated temperature degrees F Max Lift Maximum li...

Page 10: ...e Piping Speed Riser If the vertical elevation difference is greater than 20 ft 6 1 m linear feet or requires more than two short lift segments select the Circuit 1 suction line size from Double Suction Riser lines data under VAPOR RISER GREATER THAN 20 FT 6 1 M See Fig 6 Tube S is the horizontal line size Tube A is the re duced diameter riser size without bottom trap Tube B is the parallel riser ...

Page 11: ...er segment is now segment 1 this segment should be connected to the 569J D E F unit s Circuit 1 Note that refrigerant suction piping should be insulated INSTALL FILTER DRIER S AND MOISTURE INDICATOR S Every unit MUST have a filter drier in the liquid line 569J D E F models require two filter driers one in each liq uid line Locate the filter drier s at the indoor unit close to the evaporator coil s...

Page 12: ...unit requires one SVR 569J D E F unit requires two relays A unit with two liquid line solenoid valves also requires a sep arate control power transformer for the liquid solenoid valve loads Select TRAN3 transformer part number according to unit power supply LEGEND Install as SVR 2 SVR 1 is factory installed Mount the SVR and transformer TRAN3 when used in unit control box Connect per wiring schema...

Page 13: ...ports outside the 569J service valves following description in GTAC II Module 4 System Dehydration This unit is designed for use with Puron R 410A refrigerant Do not use any other refrigerant in this system Puron R 410A refrigerant is provided in pink rose colored cylinders These cylinders are available with and without dip tubes cylinders with dip tubes will have a label indicating this feature F...

Page 14: ...sizing data is provided on the unit informative plate Locate on unit cabi net or within sight of the unit per national or local codes Do not cover unit informative plate if mounting the disconnect on the unit cabinet ALL UNITS All field wiring must comply with NEC and all local codes Size wire based on MCA Minimum Circuit Amps on the unit informative plate See Fig 13 for power wiring connections t...

Page 15: ...nt must not exceed 8 Amps Test the GFCI receptacle by pressing the TEST button on the face of the receptacle to trip and open the receptacle Check for proper grounding wires and power line phasing if the GFCI re ceptacle does not trip as required Press the RESET button to clear the tripped condition Fuse on power type The factory fuse is a Bussman1 Fusetron T 15 non renewable screw in Edison base ...

Page 16: ...569J A B and 18 569J D E F depict typical connections to a Bryant 524J fan coil unit Plan for field connections carefully and install control wiring correctly per the project plan Additional components and supplemental transformer accessory may be required The 569J unit requires an external temperature control device This device can be a thermostat field supplied or a thermostat emulation device p...

Page 17: ...ansformer Wiring EXTERNAL DEVICES The 569J control transformers provide 24 v NEC Class 2 pow er sources to energize external control devices These devices will include the indoor fan motor contactor or control relay These devices may also include liquid line solenoid valve two on 569J D E F models economizer control relay supple mental electric heater contactors or control relays and other de vice...

Page 18: ... 20 30 19 104 NO 208 230 3 60 187 253 48 1 245 2 1 5 64 64 80 80 59 59 251 251 NO 460 3 60 414 506 18 6 125 2 0 8 25 30 23 129 UNIT SIZE TWO STAGE COOLING NOMINAL POWER SUPPLY VOLTAGE RANGE COMPRESSOR OFM POWER SUPPLY DISCONNECT SIZE NO 1 Volts Min Max RLA LRA Qty FLA ea MCA Fuse or HACR Breaker FLA LRA 07 YES 575 3 60 518 633 6 3 55 2 0 7 11 15 11 61 YES 208 230 3 60 187 253 17 5 136 2 1 5 30 30 ...

Page 19: ...A Qty FLA ea MCA Fuse or HACR Brkr FLA LRA 12 575 518 633 5 7 39 5 7 39 2 0 7 15 20 15 82 208 230 3 60 187 253 15 9 110 15 9 110 2 1 5 39 39 50 50 40 40 226 226 460 3 60 414 506 7 7 52 7 7 52 2 0 8 19 25 20 108 14 575 3 60 518 633 7 7 54 7 7 54 2 0 7 19 25 19 112 208 230 3 60 187 253 22 4 149 22 4 149 2 1 5 54 54 60 60 55 55 304 304 460 3 60 414 506 10 6 75 10 6 75 2 0 8 26 30 26 154 UNIT SIZE NOM...

Page 20: ...necessary to wait the 24 hour period Preliminary Checks 1 Check that electric power supply agrees with unit name plate data 2 Verify that the compressor crankcase heater is securely in place 3 Check that the compressor crankcase heater has been on at least 24 hours 4 Recheck for leaks using the procedure outlined in the Pre Start Up section Leak Test and Dehydration If any leaks are detected repai...

Page 21: ...normally used The charts are based on charging the units to the correct subcooling for the various operating conditions Accurate pressure gage and tem perature sensing device are required Connect the pressure gage to the service port on the liquid line service valve Mount the temperature sensing device on the liquid line close to the liquid line service valve and insulate it so that outdoor ambien...

Page 22: ...3850 6 0 6 12 18 24 30 36 42 48 54 60 20 40 60 80 100 120 140 50 100 150 200 250 300 350 400 450 500 550 600 Temperature at Liquid Valve C F Pressure at Liquid Valve PSIG Kpa 6 Ton Charging Chart R 410A Refrigerant Add Charge if Above the Curve Remove Charge if Below the Curve C 38AU501045 ...

Page 23: ...54 60 20 40 60 80 100 120 140 50 100 150 200 250 300 350 400 450 500 550 600 Temperature at Liquid Valve C F Pressure at Liquid Valve PSIG Kpa 7 5 Ton Charging Chart R 410A Refrigerant Add Charge if Above the Curve Remove Charge if Below the Curve Add Charge if Above the Curve Remove Charge if Below the Curve 38AU501046 C ...

Page 24: ...3850 6 0 6 12 18 24 30 36 42 48 54 60 20 40 60 80 100 120 140 50 100 150 200 250 300 350 400 450 500 550 600 Temperature at Liquid Valve C F Pressure at Liquid Valve PSIG Kpa 10 Ton Charging Chart R 410A Refrigerant Add Charge if Above the Curve Remove Charge if Below the Curve 38AU501047 C ...

Page 25: ...850 6 0 6 12 18 24 30 36 42 48 54 60 20 40 60 80 100 120 140 50 100 150 200 250 300 350 400 450 500 550 600 Temperature at Liquid Valve C F Pressure at Liquid Valve PSIG Kpa 12 5 Ton Charging Chart R 410A Refrigerant Add Charge if Above the Curve Remove Charge if Below the Curve C 38AU501048 ...

Page 26: ...TAGE CHARGING CHART R 410A COMPRESSOR FULL LOAD ALL CONDENSER FANS OPERATING 60 54 48 42 36 30 24 18 12 6 0 6 140 120 100 80 60 40 20 50 350 100 700 150 1050 200 1400 250 1750 300 2100 350 2450 400 2800 450 3150 500 3500 3850 550 600 Pressure at Liquid Valve PSIG Kpa Temperature at Liquid Valve C F PN 38AU000484 REV ...

Page 27: ...0 24 18 12 6 0 6 50 100 150 200 250 300 350 400 450 500 550 600 350 700 1050 1400 1750 2100 2450 2800 3150 3500 3850 Pressure at Liquid Valve PSIG Kpa Temperature at Liquid Valve C F 7 5 Ton 2 Stage Charging Chart R 410A Refrigerant Add Charge if Above the Curve Remove Charge if Below the Curve ...

Page 28: ...rcuit B Charging Chart R 410A Refrigerant Add Charge if Above the Curve Remove Charge if Below the Curve 38AU501102 C C 38AU501102 350 700 1050 1400 1750 2100 2450 2800 3150 3500 3850 6 0 6 12 18 24 30 36 42 48 54 60 20 40 60 80 100 120 140 50 100 150 200 250 300 350 400 450 500 550 600 Temperature at Liquid Valve C F Pressure at Liquid Valve PSIG Kpa 12 5 Ton Circuit A Charging Chart R 410A Refri...

Page 29: ...r Cooling IFC will be energized and in door supply fan motor runs Thermostat output Y1 is ener gized terminal Y1 at 569J D E F unit receives 24 v 24 v received at CADM1 terminal Y If anti recycle time delay peri od has not expired CADM1 relay will remain open de ener gizing Solenoid Valve Relay 1 SVR1 and preventing com pressor start When safety pressure switches are closed and CADM1 time delay ex...

Page 30: ... de energizing the HGBP SOLENOID solenoid valve closes blocking bypass vapor from the desuperheating tank and unit runs at full cool ing capacity The model 569J 12F also includes the 32LT Motormaster low ambient control as a standard feature Refer to Appendix C for information on the Motormaster control All Units If either the Low Pressure Switch or High Pressure Switch opens while thermostat outp...

Page 31: ...e When per forming any service which may risk exposure of compressor oil to the roof take appropriate precautions to protect roofing Procedures which risk oil leakage include but are not limited to compressor replacement repairing refrigerants leaks replacing refrigerant components such as filter drier pressure switch metering device coil accumulator or reversing valve Synthetic Roof Precautionary...

Page 32: ... G H shown Fig 33 Typical Exterior Two Circuit Unit 569J 14D E shown FACTORY HIGH FLOW ACCESS PORTS There are two additional access ports in the system on the suction tube between the compressor and the suction service valve and on the liquid tube near the liquid service valve see Fig 34 and 35 These are brass fittings with black plastic caps The hose connection fittings are standard 1 4 in SAE Ma...

Page 33: ...in the system through a flash code The ALERT LED will blink a number of times consecutively pause and the repeat the pro cess The number of blinks defined in Table 20 correlates to a particular abnormal condition troubleshooting tips are provid ed for each Alert code Reset of the ALERT may be automatic or manual If the fault condition causing the Alert is self cor rected the Alert code will be rem...

Page 34: ...ssor windings are damaged Yellow ALERT Flash Code 6 Missing Phase LOCKOUT 1 Compressor fuse is open on one phase 2 Broken wire or connector on one phase 3 Compressor motor winding is damaged 4 Utility supply has dropped one phase Yellow ALERT Flash Code 7 Reverse Phase LOCKOUT 1 Compressor running backward due to supply phase reversal Yellow ALERT Flash Code 8 Welded Contractor Compressor always r...

Page 35: ...aline environmentally sound coil cleaner as described below Coil cleaning should be part of the unit s regularly scheduled maintenance procedures to ensure long life of the coil Failure to clean the coils may result in reduced durability in the envi ronment Avoid the use of coil brighteners acid cleaning prior to painting high pressure washers poor quality water for cleaning Totaline environmental...

Page 36: ... including the finned area tube sheets and coil headers 7 Hold garden sprayer nozzle close to finned areas and apply cleaner with a vertical up and down motion Avoid spray ing in horizontal pattern to minimize potential for fin damage 8 Ensure cleaner thoroughly penetrates deep into finned areas 9 Interior and exterior finned areas must be thoroughly cleaned 10 Finned surfaces should remain wet wi...

Page 37: ...noid valve s fails to open 2 Filter drier plugged 3 Expansion valve power head defective 4 Low refrigerant charge Airflow Restricted 1 Coil iced up 2 Coil dirty 3 Air filters dirty 4 Dampers closed Indoor Air Fan Stopped 1 Electrical connections loose 2 Fan relay defective 3 Motor overload open 4 Motor defective 5 Fan belt broken or slipping 1 Check liquid line solenoid valve s for proper operatio...

Page 38: ... wet cloth when brazing A factory approved liquid line filter drier is required on every unit Do not use an R 22 TXV If indoor unit is equipped with a TXV it must be changed to a Puron TXV Never open system to atmosphere while it is under a vacuum When system must be opened for service recover refriger ant break vacuum with dry nitrogen before opening system Always replace filter drier after openi...

Page 39: ...39 APPENDIX B WIRING DIAGRAMS CONT Fig A Single Circuit Single Stage Wiring Diagram 6 10 Ton 208 230 3 60 Units ...

Page 40: ...40 APPENDIX B WIRING DIAGRAMS CONT Fig B Single Circuit Single Stage Wiring Diagram 6 10 Ton 460 3 60 Units ...

Page 41: ...41 APPENDIX B WIRING DIAGRAMS CONT Fig C Single Circuit Single Stage Wiring Diagram 6 10 Ton 575 3 60 Units ...

Page 42: ...42 APPENDIX B WIRING DIAGRAMS CONT Fig D Single Circuit Two Stage Wiring Diagram 6 Ton 208 230 3 60 and 460 3 60 Units ...

Page 43: ...43 APPENDIX B WIRING DIAGRAMS CONT Fig E Single Circuit Two Stage Wiring Diagram 6 Ton 575 3 60 Units ...

Page 44: ...44 APPENDIX B WIRING DIAGRAMS CONT Fig F Single Circuit Two Stage Wiring Diagram 7 5 Ton 208 230 3 60 Units ...

Page 45: ...45 APPENDIX B WIRING DIAGRAMS CONT Fig G Single Circuit Two Stage Wiring Diagram 7 5 Ton 460 3 60 Units ...

Page 46: ...46 APPENDIX B WIRING DIAGRAMS CONT Fig H Single Circuit Two Stage Wiring Diagram 7 5 Ton 575 3 60 Units ...

Page 47: ...47 APPENDIX B WIRING DIAGRAMS CONT Fig I Dual Circuit Two Stage Wiring Diagram 10 12 5 Ton 208 230 3 60 Units ...

Page 48: ...48 APPENDIX B WIRING DIAGRAMS CONT Fig J Dual Circuit Two Stage Wiring Diagram 10 12 5 Ton 460 3 60 Units ...

Page 49: ...49 APPENDIX B WIRING DIAGRAMS CONT Fig K Dual Circuit Two Stage Wiring Diagram 10 12 5 Ton 575 3 60 Units ...

Page 50: ...ride the speed control for full fan speed operation during service or maintenance either a remove sensor and place in hot water 120 F 49 C or b rewire to bypass control by connecting speed control input and output power wires Troubleshooting Speed Control Sensor Resistance IMPORTANT Wind baffles are field fabricated they are not included with the factory installed Motormaster control option OBSERV...

Page 51: ...51 APPENDIX C LOW AMBIENT OPTION CONT Fig L 569J Single Circuit Units Motormaster Sensor Locations RTPF 569J 07 08B H 569J 12B 569J 14B ...

Page 52: ...52 APPENDIX C LOW AMBIENT OPTION CONT Fig M 569J Dual Circuit Units Motormaster Sensor Locations RTPF 569J 12E 569J 14E ...

Page 53: ...53 APPENDIX C LOW AMBIENT OPTION CONT Fig N Wind Baffles D K J H G F E C B A ...

Page 54: ...1 3 4 43 1 8 1 1 4 9 1 4 17 1 4 25 1 4 33 1 4 41 1 4 BACK 40 40 3 4 41 1 2 43 1 8 4 1 4 11 1 4 18 1 4 25 1 4 32 1 4 39 1 4 569J 14A B D E F LEFT SIDE 40 1 2 41 41 3 4 43 1 8 1 1 4 9 1 4 17 1 4 25 1 4 33 1 4 41 1 4 BACK 40 40 3 4 41 1 2 43 1 8 4 1 4 11 1 4 18 1 4 25 1 4 32 1 4 39 1 4 RIGHT SIDE 25 25 1 2 26 1 4 43 1 8 4 1 4 11 1 4 18 1 4 25 1 4 32 1 4 39 1 4 DIMENSIONS MM UNIT BAFFLE A B C D E F G ...

Page 55: ...HE POWER WIRES TO THE UNIT SIZED AND INSTALLED PROPERLY Y N __________ CONTROLS ARE THERMOSTATAND INDOOR FAN CONTROL WIRING CONNECTIONS MADE AND CHECKED Y N __________ ARE ALL WIRING TERMINALS including main power supply TIGHT Y N __________ HAS CRANKCASE HEATER BEEN ENERGIZED FOR 24 HOURS Y N __________ INDOOR UNIT HAS WATER BEEN PLACED IN DRAIN PAN TO CONFIRM PROPER DRAINAGE Y N __________ ARE P...

Page 56: ...____________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________...

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