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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53569001-01
Printed in U.S.A.
Form II569J-7-14-03
Pg 1
12-19
Replaces: II569J-7-14-02
Installation, Start-Up and Service Instructions
CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION GUIDELINES . . . . . . . . . . . . . . . . . . . . 2
Replacement/Retrofit — R-22 to Puron Refrigerant . . . . 2
Rated Indoor Airflow (cfm) . . . . . . . . . . . . . . . . . . . . . . . . . 2
Identify Factory Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Matching 569J Model to Evaporator Coil . . . . . . . . . . . . . 3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Jobsite Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 1 — Plan for Unit Location . . . . . . . . . . . . . . . . . . . . . 6
Step 2 — Complete Pre-Installation Checks . . . . . . . . . . . 7
Step 3 — Prepare Unit Mounting Support . . . . . . . . . . . . . 7
Step 4 — Rig and Mount the Unit . . . . . . . . . . . . . . . . . . . . 7
Step 5 — Determine Refrigerant Line Sizes . . . . . . . . . . . . 7
Suction Riser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Step 6 — Complete Refrigerant Piping
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Step 7 — Install Accessories . . . . . . . . . . . . . . . . . . . . . . . 13
Step 8 — Complete Electrical Connections . . . . . . . . . . . 14
Step 9 — Wind Baffles for Low Ambient Control . . . . . . 20
PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
System Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Turn On Crankcase Heater . . . . . . . . . . . . . . . . . . . . . . . . 20
Preliminary Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Start Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
OPERATING SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . 29
Base Unit Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
569J*12F with SVR Relays . . . . . . . . . . . . . . . . . . . . . . . . 30
All Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Quarterly Inspection
(and 30 days after initial start) . . . . . . . . . . . . . . . . . . . 31
Seasonal Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Comfort Alert Diagnostic Module . . . . . . . . . . . . . . . . . . . 33
Compressor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Fastener Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
APPENDIX A — AIR CONDITIONER AND HEAT PUMP
WITH PURON – QUICK REFERENCE GUIDE. . . . 38
APPENDIX B — WIRING DIAGRAMS . . . . . . . . . . . . . 38
APPENDIX C — LOW AMBIENT OPTION . . . . . . . . . 50
START-UP CHECKLIST. . . . . . . . . . . . . . . . . . . . . . . .CL-1
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service,
maintenance, or use can cause explosion, fire, electrical shock
or other conditions which may cause personal injury or
property damage. Consult a qualified installer, service agency,
or your distributor or branch for information or assistance. The
qualified installer or agency must use factory-authorized kits or
accessories when modifying this product. Refer to the
individual instructions packaged with the kits or accessories
when installing.
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloths for brazing operations and have a fire
extinguisher available. Read these instructions thoroughly and
follow all warnings or cautions attached to the unit. Consult
local building codes and appropriate national electrical codes
(in USA, ANSI/NFPA70, National Electrical Code (NEC); in
Canada, CSA C22.1) for special requirements.
It is important to recognize safety information. This is the
safety-alert symbol
. When you see this symbol on the unit
and in instructions or manuals, be alert to the potential for
personal injury.
Understand the signal words DANGER, WARNING,
CAUTION, and NOTE. These words are used with the safety-
alert symbol. DANGER identifies the most serious hazards
which
will
result in severe personal injury or death.
WARNING signifies hazards which
could
result in personal
injury or death. CAUTION is used to identify unsafe practices,
which
may
result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions
which
will
result in enhanced installation, reliability, or
operation.
DANGER
ELECTRICAL SHOCK HAZARD
Failure to follow this warning will result in personal injury
or death.
Before performing service or maintenance operations on
unit, turn off main power switch to unit and install lock(s)
and lockout tag(s). Ensure electrical service to rooftop unit
agrees with voltage and amperage listed on the unit rating
plate. Unit may have more than one power switch.
WARNING
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could cause personal injury,
death and/or equipment damage.
R-410A refrigerant systems operate at higher pressures
than standard R-22 systems. Do not use R-22 service equip-
ment or components on R-410A refrigerant equipment.
Legacy Line
569J 07-14
Air-Cooled Condensing Units
with Puron
®
(R-410A) Refrigerant