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V.

ELECTRICAL CONTROLS AND WIRING

NOTE:

There may be more than 1 electrical supply to unit.

Refer to Fig. 6 for field application wiring and Fig. 7 for unit
wiring. With power disconnected to unit, check all electrical
connections for tightness. Tighten all screws on electrical connec-
tions. If any smokey or burned connections are found, disassemble
connection, clean all parts, strip wire, and reassemble properly and
securely.

Reconnect electrical power to the unit and observe unit through 1
complete operating cycle. Electrical controls are difficult to check
without proper instrumentation. A good voltmeter is needed to
check for correct operation of controls and wiring.

Fig. 4—Position of Pilot to Hot Surface Ignitor and Flame

Sensing Rod

A96077

FLAME
SENSING
ROD

HOT
SURFACE
IGNITOR

3

8

″ 

TO

 

1

2

Fig. 5—Pilot and Burner Flames

A84076

BURNER  FLAME

PILOT  FLAME

BURNER

MANIFOLD

Fig. 6—Heating and Cooling Application Wiring Diagram

A96104

1.  Connect Y-terminal as shown for proper cooling operation.
2.  If any of the original wire, as supplied, must be replaced,
     use same type or equivalent wire.
3.  Proper polarity must be maintained for 115-volt wiring.
4.  Some thermostats require a "C" terminal connection as shown.

NOTE :

115-VOLT

FIELD-SUPPLIED

FUSED DISCONNECT

24-VOLT

TERMINAL

BLOCK

THREE-WIRE

HEATING

ONLY

FIVE

WIRE   

NOTE 4

THERMOSTAT
TERMINALS

FIELD-SUPPLIED
FUSED DISCONNECT

CONDENSING

UNIT   

TWO
WIRE

R

G

C

W

R

C

G

Y

GND

GND

FIELD 24-VOLT WIRING
FIELD 115-, 208/230-, 460-VOLT WIRING
FACTORY 24-VOLT WIRING
FACTORY 115-, 208/230-, 460-VOLT WIRING

208/230- OR
460-VOLT
THREE
PHASE

208/230-
VOLT
SINGLE
PHASE

W

Y

GND

GND

GND

115-VOLT

SINGLE

PHASE

GND

—4—

Summary of Contents for 349HAV Series

Page 1: ... or death WARNING signifies a hazard which could result in personal injury or death CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage NOTE is used to highlight suggestions which will result in enhanced installation reliability or operation WARNING Never store anything on near or in contact with the furnace such as 1 Spray or aer...

Page 2: ...accumulated dirt and grease from blower wheel and motor annually The following items should be performed by a qualified service technician Some motors have prelubricated sealed bearings and require no lubrication These motors can be identified by the absence of oil ports on each end of motor For motors with oil ports lubricate motor every 5 years if motor is used for intermittent operation thermos...

Page 3: ...b Remove manifold retention plate from front of unit c Loosen screws in manifold retention plate at rear of unit d Remove burner manifold assembly from unit 5 Place burner manifold assembly on flat work surface and clean burner ports Use a soft brush to loosen dirt then vacuum 6 Gently tap each burner opening with a small rubber mallet to loosen any debris in heat exchanger cells 7 Brush each heat...

Page 4: ...and Flame Sensing Rod A96077 FLAME SENSING ROD HOT SURFACE IGNITOR 3 8 TO 1 2 Fig 5 Pilot and Burner Flames A84076 BURNER FLAME PILOT FLAME BURNER MANIFOLD Fig 6 Heating and Cooling Application Wiring Diagram A96104 1 Connect Y terminal as shown for proper cooling operation 2 If any of the original wire as supplied must be replaced use same type or equivalent wire 3 Proper polarity must be maintai...

Page 5: ...TION FAN BL 4 3 L M H INDOOR BLOWER MOTOR INDUCER BLOWER C 2 1 BK WH RD BK WH RD YL BL OR BL VI VI 24V PRESS SW 24V COM 24V HOT EFT OUTPUT BR YL VI RD BK PILOT SV9500 BR BR CAP S 1 71 72 T W I N 2 C W Y G R L P ROS G Y W F1 GND R D1 HUM EAC N N CIR BLWR 4 C 3 2 X NEUTRAL 1 1 N CONT XFMR SEC UNUSED MOTOR LEADS HEAT COOL 5 4 1 2 1 2 1 2 1 2 3 2 1 Honeywell ST9120C 16 CU SEE NOTE 6 SEE NOTE 7 HORIZON...

Page 6: ...will not ignite No 115 v electrical supply to furnace Check fuse circuit breaker and wiring No 24 v electrical supply to control circuit Check transformer replace if necessary Miswired or loose connections Check all wiring and connections repair as necessary No gas at main burners Check if main gas valve is opening Check for broken or loose wiring connections If no deficiency is found replace gas ...

Page 7: ... POWER LOW VOLTAGE TRANSFORMER LIMIT CONTROLLER THERMOSTAT WIRING AIR PROVING SWITCH ON COMBUSTION AIR BLOWER SYSTEM VENT DAMPER IF USED IS OPEN AND END SWITCH MADE UNPLUG PILOT BURNER CABLE MEASURE VOLTAGE AT SV9500 SV9600 HSI TERMINALS 24 VAC NOMINAL SEE INSET REPLACE SV9500 SV9600 CHECK TRANSFORMER LINE VOLT SUPPLY REPLACE SV9500 SV9600 SAVE OLD IGNITER FLAME ROD ASSEMBLY FOR SERVICE REPLACE IG...

Page 8: ... using popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 962 9212 Packaged Service Training Classroom Service ...

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