
1-11
GENERAL INFORMATION
*SPECIFICATIONS
Item
Unit
Data
VALVE/VALVE GUIDE
Valve diameter
IN
mm (in)
24.0 (0.94)
EX
mm (in)
22.0 (0.87)
Valve clearance (Cold engine
condition)
IN
STD
mm (in)
0.03 – 0.07 (0.001 – 0.003)
EX
STD
mm (in)
0.03 – 0.07 (0.001 – 0.003)
Valve seat angle
IN
—
15°, 45°
EX
—
15°, 45°
Valve guide to valve stem
clearance
IN
STD
mm (in)
0.025 – 0.052 (0.0010 – 0.0020)
Limit
mm (in)
0.075 (0.0030)
EX
STD
mm (in)
0.045 – 0.072 (0.0018 – 0.0028)
Limit
mm (in)
0.090 (0.0035)
Valve guide inside diameter
IN,EX
STD
mm (in)
5.500 – 5.512 (0.2165 – 0.2170)
Valve guide protrusion
IN,EX
STD
mm (in)
11.0 (0.43)
Valve stem outside diameter
IN
STD
mm (in)
5.460 – 5.475 (0.2150 – 0.2156)
EX
STD
mm (in)
5.440 – 5.455 (0.2142 – 0.2148)
Valve stem deflection
IN,EX
Limit
mm (in)
0.35 (0.014)
Valve stem runout
IN,EX
Limit
mm (in)
0.05 (0.002)
Valve head radial runout
IN,EX
Limit
mm (in)
0.08 (0.003)
Valve head thickness
IN,EX
STD
mm (in)
1.0 (0.04)
Limit
mm (in)
0.5 (0.02)
Valve seat contact width
IN
STD
mm (in)
0.8 – 1.0 (0.03 – 0.04)
EX
STD
mm (in)
1.0 – 1.2 (0.04 – 0.05)
Valve spring free length
STD
mm (in)
29.5 (1.16)
Limit
mm (in)
28.3 (1.11)
Valve spring tension
STD
N (kg, Ib)
139 – 159 (13.9 – 15.9, 30.6 – 35.1) for 19.3 mm (0.76 in)
Limit
N (kg, Ib)
127 (12.7, 28.0) for 19.3 mm (0.76 in)
Summary of Contents for Johnson 4HP
Page 1: ......
Page 2: ......
Page 6: ......
Page 26: ...1 20 GENERAL INFORMATION NOTES NOTES...
Page 50: ...3 8 IGNITION AND ELECTRICAL NOTES NOTES...
Page 66: ...4 16 FUEL SYSTEM NOTES NOTES...
Page 74: ...5 8 MANUAL STARTER NOTES NOTES...
Page 116: ...6 42 POWERHEAD NOTES NOTES...
Page 130: ...7 14 MIDSECTION NOTES NOTES...
Page 152: ...8 22 GEARCASE NOTES NOTES...
Page 160: ...9 8 WIRE HOSE ROUTING NOTES NOTES...
Page 162: ...S 2...
Page 185: ......