BRP 5006180 Installation Instructions Manual Download Page 2

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CONTENTS OF KIT

004865

Ref

P/N

Name of Part

Qty

5006180 REMOTE CONTROL w/ TRIM SW

5006181 REMOTE CONTROL

*REMOTE CONTROL AY

176360

*HORN

175974

*SWITCH, KEY & LANYARD

176288

**LANYARD Assy.

514696

*CONNECTOR, 3-Pin

514697

*LOCK WEDGE, 3-Pin connector

5006550 *MOUNTING BOLT & SPACER KIT

Summary of Contents for 5006180

Page 1: ...essness fatigue overload preoccupation unfamiliarity with the product and drugs and alco hol use to name a few Damage to a boat and out board can be fixed in a short period of time but injury or death...

Page 2: ...y 5006180 REMOTE CONTROL w TRIM SW 5006181 REMOTE CONTROL 1 NA REMOTE CONTROL AY 1 2 176360 HORN 1 3 175974 SWITCH KEY LANYARD 1 4 176288 LANYARD Assy 1 5 514696 CONNECTOR 3 Pin 1 6 514697 LOCK WEDGE...

Page 3: ...ess must be ordered separately Uses standard Evinrude Johnson control cables 1979 and newer type 9 7 6 1 7 1 2 3 4 5 8 3 6 1 Trim and tilt switch 2 Remote control lever 3 Fast idle lever 4 Emergency s...

Page 4: ...lever is raised to prevent shifting into gear at higher than IDLE RPM The control handle is unlocked when fast idle lever is all the way down Key Switch Turn key switch from OFF to ON position The war...

Page 5: ...trol lever Turn adjustment screw clockwise to increase the friction or counterclockwise to reduce the friction Warning Horn The warning horn sounds to alert operator when certain engine problems occur...

Page 6: ...ote Control Configuration IMPORTANT Remote control MUST be mount ed where the key switch is readily accessible Al so the mounting location must be a flat surface and must be strong enough to provide a...

Page 7: ...equal to your calculated length or are the next longer available length IMPORTANT Route cables with fewest number of bends Bends must never be less than 6 in 15 cm radius Remote Control Configuration...

Page 8: ...he trim tilt wiring through the correct hole in control housing to allow proper movement of lever and to prevent trim tilt switch wire damage Starboard Mount w Port Side Trim Tilt Switch Standard Orig...

Page 9: ...9 of 24 Starboard Mount w Starboard Side Trim Tilt Switch 1 2 3 1 Port side view of remote control 2 Forward view of remote control 3 Shield 004883 Shield 004921 004919 004918...

Page 10: ...10 of 24 Port Mount w Starboard Side Trim Tilt Switch 2 1 3 1 Starboard side view of remote control 2 Forward view of remote control 3 Shield 004892 004922 Shield 004925 004269...

Page 11: ...11 of 24 Port Mount w Port Side Trim Tilt Switch 2 1 3 1 Starboard side view of remote control 2 Forward view of remote control 3 Shield 004893 004927 Shield 004928 004929...

Page 12: ...four rotations counterclockwise Support the remote control housings Strike the screw head with a center punch and hammer to unseat control lever Remove the screw and washer Detach remote control lever...

Page 13: ...out of control housing cover Refer to Remote Control Configuration Diagrams IMPORTANT Remote control cables must be installed to check routing of tilt trim wiring Refer to Install Remote Control Cable...

Page 14: ...ation Diagrams Install Remote Control Cables Remove two screws and back cover from remote control housing Use Triple Guard grease to lubricate all moving mechanisms trunnion pockets and remote control...

Page 15: ...stall back cover and screws Apply Triple Guard grease to assembly screws Torque screws to 36 in lbs 4 N m If removed position remote control joint on drive assembly and install remote control lever Al...

Page 16: ...Electrical Connections Install trim and tilt wiring into electrical connector Position wiring terminals in connector housing as indicated Terminal for green white wire in position A Terminal for blue...

Page 17: ...L only Use this non running test to make certain the starter motor will NOT operate when control lever is in FORWARD or REVERSE The lanyard clip may be attached to key switch or removed for the follow...

Page 18: ...ment function if outboard is equipped Do not turn key to START while outboard is running Refer to outboard s operator s guide IMPORTANT Do not exceed 2500 RPM in NEUTRAL during warm up With fast idle...

Page 19: ...eck throttle operation in both FORWARD and REVERSE Check remote control for looseness damage and corrosion Clean and replace parts as needed Use Triple Guard grease to lubricate all moving mechanisms...

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BRP 5006180, Installation Instructions Manual

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