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Brother ReChargX RX417XX, Instructions Manual, Page: 8 / 14

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   ReChargX

™

 RX417XX

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V1.0 - 2016.09.28

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Page 8 of 14

Wedge the tip of a flat-blade screwdriver between the 

lip of the toner hopper opening and the toner hopper 

plug. Then pry the plug up and out (Figure 8-8).

Note

: TN starter plug will look different but the 

removal process is the same.

Step 9: Remove the remaining Brother toner

Prior to adding “fresh” toner, we must remove the 

residual “old” toner.

On the first refill of your Brother toner cartridge, the 

new toner should not be combined with whatever 

quantity of Brother toner remains in the hopper.  

Failure to remove the remaining Brother toner will 

result in splotching, smudging, hazing and other   

print defects.

Note: This step does not need to be performed on 

subsequent refills when fresh ReChargX™ toner 

is being added to existing ReChargX™ toner.

Insert the toner hopper opening end of the cartridge 

into the plastic zip-top bag which is included in the 

ReChargX

™ 

RX417XX toner refill kit (Figure 9-1).

Carefully pour out as much of the residual toner as 

possible (tapping along the side of the cartridge helps 

to keep the toner flowing) (Figure 9-2).

If the toner stops flowing, stand the cartridge upright 

(with the toner hopper fill hole facing up) and then put 

the end of the cartridge back into the bag and 

continue the emptying process.

With the majority of the toner removed, remove the 

cartridge from the bag. Seal the bag and discard it.

D

Figure 8-8: 

Removing the toner hopper plug

Figure 9-1: 

Inserting cartridge into zip-top bag

Figure 9-2: 

Dumping out the remaining Brother toner

Summary of Contents for ReChargX RX417XX

Page 1: ...P L5650DN DCP L6600DW HL L5000D HL L5100DN HL L5200 HL L6200 HL L6200DW HL L6200WT HL L6250DN HL L6250DW HL L6300DW HL L6300DWT HL L6400 HL L6400DW HL L6400DWT MFC L5700DW MFC L5800DW MFC L5850DW MFC L5900DW MFC L6700DW MFC L6750DW MFC L6800DW MFC L6900DW MFC L6900DWT The Brother TN starter TN820 TN850 and TN880 toner cartridges are easy to refill using our ReChargX RX417XX premium print toner ref...

Page 2: ...lling process Step 2 Position the drum unit and cartridge When you remove the toner cartridge from your printer the drum unit will still be attached Position the assembly on your work surface so the handle on the front of the toner cartridge A is facing you and the green or blue tab B is on the right hand side Figure 2 Step 3 Separate the cartridge from the drum unit Press and hold down the green ...

Page 3: ...l to the image production process and can be damaged even by a fingerprint To protect the roller during refilling we will cover it with a sheet of paper Start with a piece of paper in portrait orientation then fold the 8 5 X 11 sheet in half folding the top edge over to meet the bottom edge leaving an 8 5 X 5 5 sheet With the cartridge face up tape one of the long 8 5 edges to the top of the cartr...

Page 4: ...rs the internal gears of the cartridge is facing upward and the handle of the cartridge is on the right hand side Figure 6 1 You now have access to the two screws which secure the end cap to the cartridge highlighted by the arrows in Figure 6 1 Remove the end cap screws Use the phillips head screwdriver remove the two phillips head screws Figure 6 1 6 2 Remove the end cap Pull the cartridge end ca...

Page 5: ...820 and TN850 toner cartridges are fundamentally the same each requires a slightly different process to reset the page counting mechanism The TN STARTER cartridge won t have a black gray or white reset gear nor the small spring and a totally different toner hopper plug Figure 7A The TN820 and TN850 cartridge will have a black or gray reset gear and a spring Figure 7B The TN880 cartridge will have ...

Page 6: ...ve the reset spring A Figure 8 1 A spring is not found on the TN starter cartridge Step 8b Remove the actuator gear With the reset spring removed we will now remove the white actuator gear B exposing the remaining gears and toner hopper plug Figure 8 2 Step 8c Remove the reset gear With the actuator gear removed we will now remove the reset gear C from the gear train Figure 8 3 Note The reset gear...

Page 7: ...ive gear D Figure 8 4 Step 8e Remove the black drive gear With the white drive gear removed now remove the black drive gear E from the gear train Figure 8 5 Step 8f Remove the small black helical gear Remove the small black helical gear located on the left side of the cartridge F Figure 8 6 Step 8g Remove the toner hopper plug With the gears out of the way we now have access to the toner hopper pl...

Page 8: ... hopper Failure to remove the remaining Brother toner will result in splotching smudging hazing and other print defects Note This step does not need to be performed on subsequent refills when fresh ReChargX toner is being added to existing ReChargX toner Insert the toner hopper opening end of the cartridge into the plastic zip top bag which is included in the ReChargX RX417XX toner refill kit Figu...

Page 9: ...e toner hopper Pour the toner slowly RESIST ALL TEMPTATION TO SQUEEZE THE BOTTLE to increase the flow of toner The likelihood of toner escaping under pressure greatly increases when the bottle is squeezed while filling the cartridge If the toner stops flowing return the bottle to the upright position and restart the filling process Fill the cartridge until the hopper appears to be full Any toner r...

Page 10: ...he toner hopper opening The area around the toner hopper opening must be cleaned with the toner grabber cloth before the new plug is inserted Figure 12 Step 13 Insert the new toner hopper plug Retrieve the new hopper plug from the kit and place the plug G over the hopper hole Figure 13 1 Press firmly on the plug G to ensure the plug is seated in the hopper hole Figure 13 2 Figure 12 Cleaning the a...

Page 11: ...l the small black helical gear F over the metal post Figure 14 Step 15 Re install the main black drive gear Locate and re install the black drive gear E over the small white plastic post Figure 15 Step 15 Re install the white drive gear Locate and re install the white drive gear D into its original position on the plastic post with the extended part of the gear facing upward next to the black driv...

Page 12: ...ll the actuator gear B lining up the half moon shaped opening with the half moon shaped shaft Figure 18 Step 19 Install the reset spring The reset spring can be difficult to re apply because of the tension and orientation it needs to be placed upon the reset gear To allow for the least amount of resistance from the spring we advise you rotate the reset gear so the plastic arm is facing toward the ...

Page 13: ...nsion has a chance of pushing the gear up and off the post While holding the reset gear and placing pressure on the top of the spring rotate the reset gear counter clockwise so the spring falls into its final position Figure 19 5 The smaller plastic arm of the reset gear will now be facing towards the 11 o clock position Continue to hold these components in place so they do not pop off Step 20 Re ...

Page 14: ...pocket for only a few minutes work End of ReChargX RX417XX Instructions TonerRefillKits com technical support and customer 100 satisfaction pledge Our number one goal is to earn your long term business If you are not 100 satisfied with every aspect of your interaction with our company our web site ordering process delivery process refilling process instructions tools components etc packaging quali...

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