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Installation and Operation Manual

X-PR-IPS122-eng

Part Number: 541B150AAG

January, 2011

IPS122 Series

ESD (Electrostatic Discharge)

Essential Instructions

Read this page before proceeding!

Brooks Instrument designs, manufactures and tests its products to meet many national and international standards. Because
these instruments are sophisticated technical products, you must properly install, use and maintain them to ensure they
continue to operate within their normal specifications. The following instructions must be adhered to and integrated into your
safety program when installing, using and maintaining Brooks Products.

Read all instructions prior to installing, operating and servicing the product. If this instruction manual is not the correct
manual, please see back cover for local sales office contact information. Save this instruction manual for future reference.

If you do not understand any of the instructions, contact your Brooks Instrument representative for clarification.

Follow all warnings, cautions and instructions marked on and supplied with the product.

Inform and educate your personnel in the proper installation, operation and maintenance of the product.

Install your equipment as specified in the installation instructions of the appropriate instruction manual and per applicable
local and national codes. Connect all products to the proper electrical and pressure sources.

To ensure proper performance, use qualified personnel to install, operate, update, program and maintain the product.

When replacement parts are required, ensure that qualified people use replacement parts specified by Brooks Instrument.
Unauthorized parts and procedures can affect the product's performance and place the safe operation of your process at
risk. Look-alike substitutions may result in fire, electrical hazards or improper operation.

Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being
performed by qualified persons, to prevent electrical shock and personal injury.

Pressure Equipment Directive (PED)

All pressure equipment with an internal pressure greater than 0.5 bar (g) and a size larger than 25mm or 1" (inch) falls under the
Pressure Equipment Directive (PED). The Directive is applicable within the European Economic Area (EU plus Norway, Iceland
and Liechtenstein). Pressure equipment can be traded freely within this area once the PED has been complied with.

Section 1 of this manual contains important safety and operating instructions related to the PED directive.

Meters described in this manual are in compliance with EN directive 97/23/EC module H 

Conformity Assessment.

All Brooks Instrument Flowmeters fall under fluid group 1.

Meters larger than 25mm or 1" (inch) are in compliance with category I, II, III of PED.

Meters of  25mm or 1" (inch) or smaller are Sound Engineering Practice (SEP).

Handling Procedure:

1. Power to unit must be removed.

2. Personnel must be grounded, via a wrist strap or other safe, suitable means before any printed circuit card or other internal device is

installed, removed or adjusted.

3. Printed circuit cards must be transported in a conductive container. Boards must not be removed from protective enclosure until

immediately before installation. Removed boards must immediately be placed in protective container for transport, storage or return to
factory.

Comments

This instrument is not unique in its content of ESD (electrostatic discharge) sensitive components. Most modern electronic designs contain
components that utilize metal oxide technology (NMOS, SMOS, etc.). Experience has proven that even small amounts of static electricity
can damage or destroy these devices. Damaged components, even though they appear to function properly, exhibit early failure.

Summary of Contents for IPS122

Page 1: ...es Installation and Operation Manual X PR IPS122 eng Part Number 541B150AAG January 2011 Brooks IPS122 2 Inch Stainless Steel Indicating Pressure Switches IPS122 2 Inch Stainless Steel Indicating Pres...

Page 2: ...utions may result in fire electrical hazards or improper operation Ensure that all equipment doors are closed and protective covers are in place except when maintenance is being performed by qualified...

Page 3: ...rch and chemicals to medical devices analytical instrumentation semiconductor manufacturing and more The Brooks product you have just received is of the highest quality available offering superior per...

Page 4: ...Installation and Operation Manual X PR IPS122 eng Part Number 541B150AAG January 2011 IPS122 Series THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 5: ...2 1 General 2 1 2 2 Receipt of Equipment 2 1 2 3 Recommended Storage Practice 2 1 2 4 Return Shipment 2 2 2 5 Transit Precautions 2 2 2 6 Removal from Storage 2 2 2 7 Gas Connections 2 2 2 8 Installat...

Page 6: ...ii IPS122 Series Installation and Operation Manual X PR IPS122 eng Part Number 541B150AAG January 2011 Contents THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 7: ...2 inch unit has the ability to operate lights or relays up to a maximum of 12 watts Available in a variety of pressure ranges and process connections This device provides solid state switching for cle...

Page 8: ...A on 0 to 5 Vdc 3 mA off 11 mA on Switch Leads Switch Differential Trip Position Pressure Ranges Available Appproximate Shipping Weight 300 Series stainless steel electropolished One piece polycarbona...

Page 9: ...ure Switch Dimensional Drawings Figure 1 1 IPS122 Dimensions 2 28 57 9 mm 1 88 47 8 mm 2 20 55 9 mm 1 18 30 1 mm 2 28 57 9 mm 2 16 54 9 mm 1 89 48 0 mm Cable Diameter 0 23 FRONT VIEW SIDE VIEW 1 95 49...

Page 10: ...Installation and Operation Manual X PR IPS122 eng Part Number 541B150AAG January 2011 1 4 Section 1 Introduction IPS122 Series THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 11: ...00 Fax 215 362 3745 E mail BrooksAm BrooksInstrument com www BrooksInstrument com Brooks Instrument Brooks Instrument Neonstraat 3 1 4 4 Kitasuna Koto Ku 6718 WX Ede Netherlands Tokyo 136 0073 Japan P...

Page 12: ...can be downloaded from the Brooks website www BrooksInstrument com or are available from any of the Brooks Instrument locations provided on p 2 1 2 5 Transit Precautions To safeguard against damage du...

Page 13: ...invert operation of the LED indicator and or logic signal configuration to ascending or descending operation disassembly is required to change internal jumper switches 2 9 Mounting Mount the IPS pres...

Page 14: ...Section 2 Installation IPS122 Series 2 11 Electrical Connections Refer to the appropriate wiring diagram for wiring connections to the IPS pressure switch Figure 2 2 BOTTOM Setpoint Adjust Screw Remov...

Page 15: ...tail Leads Red 8 30 VDC Black Logic Out Green Common User provided 3K pull up resistor Logic Out high level power supply VDC 8 30 VDC high level setpoint exceeded 0 1 VDC normal WARNING DO NOT connect...

Page 16: ...ssure switch is activated DO NOT OVERTIGHTEN Refer to Figure 2 1 for adjustment screw location CLOCKWISE to activate the electronic switch to increase pressure setpoint COUNTERCLOCKWISE to activate th...

Page 17: ...gas purge the device thoroughly with a dry inert gas such as Nitrogen before disconnecting gas connections Failure to correctly purge the device could result in fire explosion or death Corrosion or co...

Page 18: ...of Seller BROOKS SERVICE AND SUPPORT Brooks is committed to assuring all of our customers receive the ideal flow solution for their application along with outstanding service and support to back it u...

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