Brookfield Industries NB-1000 Manual Download Page 2

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brookfield industries, inc.

NB-4000

COMMERICAL/INDUSTRIAL

SLIDING

DOOR OPERATOR

MANUAL

Edition 9/1/09)

edition incorporates all UL 325 revisions dated 8/29/09 and ETL/c Listing

US Patent No. 6,177,771 B1

Summary of Contents for NB-1000

Page 1: ... DOOR OPERATORS FOR LEAD SHIELDED DOORS 041 ER r e t C 1 1 1 0 T 1 0 US osTeo For Operator Model Numbers NB 500 y N B 1 0 0 0 y N B 2 NB 4000 y a n d N B 4 1 0 0 99 West Hillside Ave Thomaston CT 06787 Phone 860 283 6211 Fax 860 283 6123 www brookfieldindustries com info brookfieldindustries com ...

Page 2: ...kfield industries inc NB 4000 COMMERICAL INDUSTRIAL SLIDING DOOR OPERATOR MANUAL 7 th Edition 9 1 09 7 th edition incorporates all UL 325 revisions dated 8 29 09 and ETL c Listing US Patent No 6 177 771 B1 ...

Page 3: ...ructions I O Diagnostics Door Position Setup Instructions Drawings NB 1061K AA 2 NB 4000 A 2 NB 4000 AA NB 4000 BB NB 4000 CC and NB 4000 21 Terminal Strip Hookup Legend Power Supply and Class 2 Voltages Wiring Diagrams Parameters for NB 4000 Sliding Door Operator Maintenance Intervals Safety Systems and Battery Backup Test Intervals Limited Warranty Sliding Door Operator Troubleshooting ...

Page 4: ...pecified in this manual and as required by any local codes Proper installation can also reduce the risk of electrical shock fire or explosion Locate activation switches or push button stations a within sight of the door b at a minimum height of 5 so small children cannot reach and c away from moving parts of the door Install the Entrapment Warning Placard next to the activation switches in a promi...

Page 5: ...it is attached to 2 Assure that all fingers hands feet limbs and articles of clothing are clear of all moving parts and pinch points Personnel should keep away from a door in motion and keep the moving door in sight until it is completely closed or open NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR Test the door s safety features at least once a month After adjusting either the force speed or the ...

Page 6: ...t Power supply hookups for both Class 2 24VDC 110VAC and 230VAC European installations are also indicated The PLC then processes all this information in addition to many other features for proper control of these heavy lead doors This door operator is patented under US Patent No 6 177 771 B1 The NB 4000 Commercial Industrial Sliding Door is compliant with UL 325 Section 30 2 External Entrapment Pr...

Page 7: ...nce sensors or control mats Reversing the direction of the door while it s moving dynamic can be accomplished by simply pressing the appropriate switch to change direction The NB 4000 features momentary contact Input commands for External Safety Devices that comply with Entrapment Protection of UL 325 Section 30 2 Fail Safe Self Monitoring These devices are door mounted 4 wire reversing edge conta...

Page 8: ...e motor thus resulting in controlled door motion The NB 4000 now features a multi speed board that attaches to the top of the motor control The logic panel is greatly simplified with the elimination of the external speed pots and the associated wiring The new multi speed board features control of 4 independent speeds The NB 4000 now has the flexibility of controlling separate creep close speeds Pr...

Page 9: ...ion via a 1 diameter x 1 lead Precision Ball Screw Nut Assembly The ball screw shaft is supported by a unique Rigid End Block Tensioning System These blocks support the ball screw shaft in the most rigid configuration of end fixity or what is referred to in engineering terms as the fixed end fixed end mode The 2 precision bearings used in each support block are designed specifically for ball screw...

Page 10: ...tery backup will be activated and provide low voltage DC power directly to the motor The system is designed to open the door once for each power interruption at a constant speed This system is not designed to open and close the door repeatedly A float charger is included to provide a constant charge on the battery These components are installed in a NEMA 1 box with a test switch that will interrup...

Page 11: ...eviously mentioned for the ball screw The maximum deviation across the attachment bar length shall not exceed 1 16 for bars 28 long and less see NB 4000 AA 8 Install Emergency Hand wheel NEMA 1 box and flex shaft as indicated on NB 4000 21 9 Caution To prevent risk of serious injury assure source voltage has been disconnected and all Lock Out Safety Procedures have been strictly adhered to 10 Caut...

Page 12: ...n presets it may be helpful to note that for every 1 of linear travel the change in digital values viewed from the Data Access Unit is approximately 34 therefore for 57 of travel the change in values 1938 26 Check and adjust if necessary the trimpot settings refer to the Parameter sheet on the Motor Control 27 Check operation of the battery backup system by disconnecting operator from the AC sourc...

Page 13: ...f motor 8 Attach remote actuator cable block to attachment plate with 20 x 1 3 4 Allen head cap screws DO NOT TIGHTEN 9 Using lever in the emergency handwheel control box gently pull lever towards you and turn the handle until the square end of the flex shaft is inserted into the square hole bushing on the back of the motor and cable lever locks into place 10 Tighten the 20 screws on the remote ac...

Page 14: ...the opposite ROUND end into the receptacle on the end cover of the operator right side 3 For GT 01 software prior to Ver 3 the screen in Fig 3 will display Choose either ʻStandardʼ or ʻMain Subʼ operator For Ver 3 of the GT 01 software the screen in Fig 4 will display For Main Sub select ʻLead Door ʻor ʻFollow Doorʼ on the next screen Fig 5 then skip to step 5 Fig 2 Fig 3 Fig 4 Fig 5 4 Selecting S...

Page 15: ...9 Select ʻInputsʼ to display the Input Diagnostic Screen Fig 10 Fig 10 The buttons down the left side represent an actual input to the PLC All standard Operator functions can be tested using these buttons The lamps down the right side of the screen indicate when an actual ʻhardʼ input is being read by the PLC E g if a Wall Switch or other device is sending an input the applicable lamp will be lit ...

Page 16: ...se the door Close button Insure that the Creep speed pot is set so that the door doesn t slam into the frame Operator will move closed at high speed then go into Creep and stop Adjust the Full Close value lower or higher so that the door stops in the desired position 3 Check position of door when fully open Adjust Back Check and Full Open if necessary 4 Adjust the Partial Inhibit value to the desi...

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Page 23: ...1 AND 10 OF DOOR OPERATOR EXTERNAL SAFETY DEVICES COMPLIANT WITH UL 325 SECTION 30 2 ENTRAPMENT PROTECTION FAIL SAFE SELF MONITORING DOOR MOUNTED 4 WIRE REVERSING EDGE CONTACT TYPE SENSOR SEE WIRING DIAGRAM REVERSES A CLOSING DOOR WIRE ONE SIDE OF N O SWITCH TO TERMINAL FS1 AND FS3 WIRE OTHER SIDE TO TERMINAL FS2 AND FS4 ADDITIONAL REDUNDANT EXTERNAL SAFETY DEVICES THAT ARE FRAME MOUNTED NON CONTA...

Page 24: ... contained herein is exclusive property of brookfield industries inc and may not be duplicated in part or in whole without written consent Line Note 10 Review Page 2 for notes and External Entrapment Wiring Review Page 3 for Battery backup wiring detail Load L1 N 110 220 VAC Surge Protector 26 A 10 ka 8 20 ms Note 11 Battery Backup Test OFF ON 1 3 2 FS4 FS4 FS3 FS3 A2 1 4 Note 11 1 2 1 1 A1 A2 1 4...

Page 25: ... all incoming AC and DC voltage lines 11 Part must be changed to utilize 220 VDC power V3 8 P 2 Legend Pink solid line designates a WHITE wire Transducer Wiring Wire as shown for RH Operator pull open LH Operator push open LH Door Mounted Reverse 1 3 for RH Operator push open LH Operator pull open RH Door Mounted Optional Non contact Presence Sensor N O This devices is additional or redundant Requ...

Page 26: ...ibbed N C Limit Switch Battery Backup Wiring Detail Provides automatic opening during power loss FS4 FS4 FS3 FS3 A2 14 Note 11 12 11 A1 A2 14 24V 12 11 A1 Spacer 1 1 1 1 3 3 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 FS1 FS1 FS2 FS2 19 19 20 20 21 21 22 22 Note 7 Note 1 Note 2 6 L1 7 N 4 5 ...

Page 27: ...ting K 320 digital value door closed position Motor Control Jumper Setting Upper Board Multi Speed J1 Enable Lo R F Hi Lo R F Hi PRESET 3 Close Speed Lo R F Hi PRESET 4 Open Speed Lo R F Hi Lower Board J1A Line Voltage 115V 230V J1B Line Voltage 115V 230V J2 Armature Current 1 7A 2 5A 5 0 7 5A 10A J3 Armature Voltage A90 A180 T7 T50 J4 Potentiometer Operation 15V 10V J5 Speed Control SPD TRQ J6 Re...

Page 28: ...ACC 20 RACC 20 Reversing Direction Can be accomplished by 2 methods Method 1 Physically rotate the operator 180 degrees by placing the motor end to the transducer end and the transducer end to the motor end Method 2 1 With the door in the new home or closed position reset the Rotary Position Transducer to 320 2 On the Rotary Position Transducer Move the green and white wire to terminal 1 and the b...

Page 29: ...ts components especially the ball screw and nut assembly The frequency of these inspections will vary upon installations and will be directly proportional to the usage of the operator Do not use the operator if any component is worn or damaged Safety Systems and Battery Backup Test Intervals External devises that are not normally supplied by the manufacturer of the door operator but added during i...

Page 30: ... and the consumer must agree upon the dollar amount as well as the scope of work before any amount is allocated This amount may vary depending on the geographical location of the labor market Travel expenses are not applicable 4 brookfield industries inc shall not cover nor will the consumer have any benefits under this limited warranty if any of the following conditions apply to any returned part...

Page 31: ...functioning YES Check Replace Push plate Adjust current limit per step 16 of installation procedure Check that wiring transducer A D converter are secure Check wiring from terminal strip to PLC Adjust linkage per step 5 of installation procedure RTDP reads 4000 doesn t change Turn up forward speed pot Assure power to A D Converter OR Assure green white wire is connected properly at transducer PLC ...

Page 32: ...PLC Output relay not working Replace PLC if relays are not making Enable jumper on KB motor control is missing Rev E series above Replace jumper Screws on Blue terminal block on KB motor control are not secure Rev E series above Tighten set screws 1 2 turn past snug Troubleshooting Guide Check Transducer A D converter wiring for securness A D Converter or transducer is damaged ...

Page 33: ...o manufacturer for program to be cleared Door moves 1 2 open with full open signal is given and RTDP reads full open Dipswitch 4 must be ON and all others OFF No power light no 24 VDC output Replace DO127 Power Supply Door shuts off at frame oscillates AND OR continues to try and AutoClose and will not open unless given a slight push Door is resting against frame ABOVE the AutoClose preset Rotate ...

Page 34: ... PLC power light dims and DAU may not power up Power to operator isn t sufficient check for voltage underload DAU or Cable is bad check cable Phoenix connector connections No 5 VDC from PLC check for voltage at Phoenix connector ALL presets and RTDP values read zero PLC Run Program switch is in Prog position Move switch to Run position Altered presets don t appear to set and or go to zero after po...

Page 35: ...urrent Limits are set too low for door installation conditions Adjust RCL FCL NOTE These adjustment pots are not intended to fix poor installations Failure to have a properly installed door may cause personal injury violate the entrapment feature of the operator and may void the operator warranty insure that the door is installed and operates properly without the door operator attached Motor Hum o...

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Page 37: ...ries inc NB 4000 COMMERCIAL INDUSTRIEL SLIDING D OPÉRATION POUR PORTE BATTANTE 7ème édition 9 01 09 La 7ème édition contient les 325 révisions LU datées du 8 29 07 et de la Liste ETL c Brevet américains No 6 177 771 B1 ...

Page 38: ...a porte Schémas NB 1061K AA 2 NB 4000 A 2 NB 4000 AA NB 4000 BB NB 4000 CC et NB 4000 21 Légende de branchement de la plaquette de connexions Alimentation électrique et tensions de Classe 2 Diagrammes du câblage Paramètres pour l Opérateur de porte battante NB 4000 Intervalles d entretien Systèmes de sécurité et Intervalles de test de sauvegarde de la pile Garantie limitée Sliding Door Operator Tr...

Page 39: ... ce qui est indiqué dans ce manuel et selon les codes locaux Une bonne installation peut aussi réduire le risque de choc électrique d incendie ou d explosion Localiser les commutateurs d activation ou les stations de bouton poussoir a dans le champ de vision de la porte b à une hauteur minimale de 5 de sorte que les petits enfants ne puissent pas l atteindre et c loin des pièces mobiles de la port...

Page 40: ... les doigts toutes les mains tous les pieds tous les membres et tous les vêtements soient loin des pièces mobiles et des opérations clés Le personnel devrait se tenir loin d une porte en mouvement et la surveiller jusqu à ce qu elle soit complètement fermée ou ouverte PERSONNE NE DEVRAIT CROISER LE CHEMIN D UNE PORTE EN MOUVEMENT Examinez les dispositifs de la sécurité de la porte au moins une foi...

Page 41: ...aintenu Les branchements d alimentation pour la Classe 2 24 VCC et 110 VCA sont également indiqués La CLP traite alors toute cette information en plus de beaucoup d autres dispositifs pour une commande appropriée de ces portes lourdes Cet opérateur de porte est breveté sous l US Patent No 6 177 771 B1 La Porte coulissante industrielle commerciale NB 4000 se conforme à l UL 325 Section 30 2 La Prot...

Page 42: ...urs de présence ou des caches de commande Pour le mode d opération le plus fondamental brancher un commutateur momentané du contact SPST entre les Bornes 19 et 1 ce qui permet au commutateur de presse simple et mural de commander l Ouverture e Fermeture Le NB 4000 comporte des commandes d Entrée de contact momentané pour les Dispositifs de sécurité externes qui sont conformes à Protection d occlus...

Page 43: ...monteront pas ou ne feront pas roue libre le moteur ayant ainsi comme résultat un mouvement commandé de la porte Le NB 4000 comporte maintenant un tableau multi vitesses qui fixe le haut de la commande moteur Le panneau logique est grandement simplifié avec l élimination des potentiomètres externes de vitesse et du câblage associé Le nouveau tableau multi vitesses comporte une commande 4 de vitess...

Page 44: ...sion de 1 de diamètre X 1 Assemblage de vis écrou L axe de la vis sphérique est soutenu par un Système de serrage Butée de fin de course rigide Ces blocs soutiennent l axe de la vis sphérique dans la configuration la plus rigide de la fixité de fin de course ou ce qui est désigné en termes de technologie sous le nom du mode bout fixe bout fixe Les 2 roulements de précision utilisés dans chaque blo...

Page 45: ...ivée et fournira une alimentation DC basse tension directement au moteur Le système est conçu pour ouvrir la porte une fois pour chaque interruption de courant à une vitesse constante Ce système n est pas conçu pour ouvrir et fermer la porte à plusieurs reprises Un chargeur de pile est compris pour fournir une charge constante sur la pile Ces composantes sont installées dans une boîte NEMA 1 avec ...

Page 46: ... système de mouvement linéaire en utilisant les mêmes techniques que précédemment mentionnées pour la vis sphérique La déviation maximale ne doit pas dépasser 1 16 pour les barres de 28 de long et moins voir NB 4000 AA 8 Installer la boîte NEMA 1 du Volant de manœuvre et l axe de câble tel qu indiqué sur NB 4000 21 9 Mise en garde Pour prévenir tout risque de blessures graves s assurer que la tens...

Page 47: ...églage de la position de porte et aux Directives de l UAD ainsi qu à la feuille des Paramètre NB 4000 au besoin 24 Être prépare à appuyer sur le bouton ARRÊT au cas où un obstacle se produirait 25 Pour régler avec précision les préréglages de la position de porte il peut être utile de noter que pour chaque 1 de déplacement le changement dans les valeurs numériques affichées à parte de l UAD est d ...

Page 48: ... distance de l actionneur à la plaque de fixation avec 20 x 1 3 4 vis Allen de NE PAS TROP SERRER 9 Utilisant le levier dans la boîte de commande du volant de manœuvre d urgence tirer doucement le levier et tourner la poignée jusqu à ce que la moitié du carré de l extrémité de l axe flexible soit insérée dans la douille de perforation carrée sur le dos du moteur et les verrous du levier du câble e...

Page 49: ...the opposite ROUND end into the receptacle on the end cover of the operator right side 3 For GT 01 software prior to Ver 3 the screen in Fig 3 will display Choose either ʻStandardʼ or ʻMain Subʼ operator For Ver 3 of the GT 01 software the screen in Fig 4 will display For Main Sub select ʻLead Door ʻor ʻFollow Doorʼ on the next screen Fig 5 then skip to step 5 Fig 2 Fig 3 Fig 4 Fig 5 4 Selecting S...

Page 50: ...9 Select ʻInputsʼ to display the Input Diagnostic Screen Fig 10 Fig 10 The buttons down the left side represent an actual input to the PLC All standard Operator functions can be tested using these buttons The lamps down the right side of the screen indicate when an actual ʻhardʼ input is being read by the PLC E g if a Wall Switch or other device is sending an input the applicable lamp will be lit ...

Page 51: ...e potentiomètre de vitesses de la Vérification du loquet soit placé de sorte que la porte ne claque pas dans le cadre Operator will move closed at high speed then go into Creep and stop Adjust the Full Close value lower or higher so that the door stops in the desired position 3 Vérifier la position de la porte une fois entièrement ouverte Ajuster Vérification arrière et l Ouverture complète au bes...

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Page 58: ...ÈME DE PORTE N O ENTRÉES MOMENTANÉES DE CONTACT POUR LE DISPOSITIF DE COMMANDE INTERRUPTEUR ARRÊT SPST CÂBLE À LA BORNE 1 ET 10 DU SYSTÈME DE PORTE DISPOSITIFS DE SÉCURITÉ EXTERNES CONFORMES À LA PROTECTION D OCCLUSION DE L UL 325 SECTION 30 2 DÉTECTEUR DE TYPE DE CONTACT DU CADRE INVERSÉ 4 CÂBLES MONTÉS SUR LA PORTE LIRE LE DIAGRAMME DU CÂBLAGE INVERSER UNE FERMETURE DE PORTE CÂBLER UN CÔTÉ DE LA...

Page 59: ... contained herein is exclusive property of brookfield industries inc and may not be duplicated in part or in whole without written consent Line Note 10 Review Page 2 for notes and External Entrapment Wiring Review Page 3 for Battery backup wiring detail Load L1 N 110 220 VAC Surge Protector 26 A 10 ka 8 20 ms Note 11 Battery Backup Test OFF ON 1 3 2 FS4 FS4 FS3 FS3 A2 1 4 Note 11 1 2 1 1 A1 A2 1 4...

Page 60: ... all incoming AC and DC voltage lines 11 Part must be changed to utilize 220 VDC power V3 8 P 2 Legend Pink solid line designates a WHITE wire Transducer Wiring Wire as shown for RH Operator pull open LH Operator push open LH Door Mounted Reverse 1 3 for RH Operator push open LH Operator pull open RH Door Mounted Optional Non contact Presence Sensor N O This devices is additional or redundant Requ...

Page 61: ...ibbed N C Limit Switch Battery Backup Wiring Detail Provides automatic opening during power loss FS4 FS4 FS3 FS3 A2 14 Note 11 12 11 A1 A2 14 24V 12 11 A1 Spacer 1 1 1 1 3 3 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 FS1 FS1 FS2 FS2 19 19 20 20 21 21 22 22 Note 7 Note 1 Note 2 6 L1 7 N 4 5 ...

Page 62: ...érique Position fermée Paramètre du cavalier de commande moteur Tableau supérieur Multi vitesses J1 Activer PRÉRÉGLAGE 1 Vitesse d accostage de fermeture Lo R F Hi PRÉRÉGLAGE 2 Vitesse d accostage d ouverture Lo R F Hi PRÉRÉGLAGE 3 Vitesse de fermeture Lo R F Hi PRÉRÉGLAGE 4 Vitesse d ouverture Lo R F Hi Plaque inférieure J1A Tension composée 115V 230V J1B Tension composée 115V 230V J2 Courant d i...

Page 63: ...50 MAX 100 FACC 20 RACC 20 Directives d inversion Peut être exécuté selon 2 méthodes Méthode 1 Retourner physiquement l opérateur de 180 degrés en plaçant l extrémité du moteur à l extrémité du transducteur et l extrémité du transducteur à l extrémité du moteur Méthode 2 1 Avec la porte dans la nouvelle maison ou en position de fermeture réinitialiser le Transducteur de position rotative à 320 2 S...

Page 64: ...mmages à une de ses composantes particulièrement à la vis sphérique et à l assemblage des écrous La fréquence de ces inspections variera selon les installations et sera directement proportionnelle à l utilisation du système Ne pas utiliser le système si une des composantes est usée ou endommagée Systèmes de sécurité et Intervalles de test de sauvegarde de la pile Les dispositifs de sécurité extern...

Page 65: ...inc et le consommateur doivent convenir du montant en dollar de même que de l étendue du travail avant qu un montant ne soit alloué Ce montant peut varier selon l emplacement géographique du marché du travail Les frais de déplacement ne s appliquent pas 4 brookfield industries inc ne doit pas couvrir ni le consommateur les avantages sous cette garantie limitée si une des conditions suivantes s app...

Page 66: ...functioning YES Check Replace Push plate Adjust current limit per step 16 of installation procedure Check that wiring transducer A D converter are secure Check wiring from terminal strip to PLC Adjust linkage per step 5 of installation procedure RTDP reads 4000 doesn t change Turn up forward speed pot Assure power to A D Converter OR Assure green white wire is connected properly at transducer PLC ...

Page 67: ...PLC Output relay not working Replace PLC if relays are not making Enable jumper on KB motor control is missing Rev E series above Replace jumper Screws on Blue terminal block on KB motor control are not secure Rev E series above Tighten set screws 1 2 turn past snug Troubleshooting Guide Check Transducer A D converter wiring for securness A D Converter or transducer is damaged ...

Page 68: ...o manufacturer for program to be cleared Door moves 1 2 open with full open signal is given and RTDP reads full open Dipswitch 4 must be ON and all others OFF No power light no 24 VDC output Replace DO127 Power Supply Door shuts off at frame oscillates AND OR continues to try and AutoClose and will not open unless given a slight push Door is resting against frame ABOVE the AutoClose preset Rotate ...

Page 69: ... PLC power light dims and DAU may not power up Power to operator isn t sufficient check for voltage underload DAU or Cable is bad check cable Phoenix connector connections No 5 VDC from PLC check for voltage at Phoenix connector ALL presets and RTDP values read zero PLC Run Program switch is in Prog position Move switch to Run position Altered presets don t appear to set and or go to zero after po...

Page 70: ...urrent Limits are set too low for door installation conditions Adjust RCL FCL NOTE These adjustment pots are not intended to fix poor installations Failure to have a properly installed door may cause personal injury violate the entrapment feature of the operator and may void the operator warranty insure that the door is installed and operates properly without the door operator attached Motor Hum o...

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