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MASS-STREAM

TM

 Instruction Manual D-5100 

9.17.111A 

– Date of issue: 2017-03 

Page 7 off 11 

1.2  Installation 

 
To  avoid  personal  injury  and/or  damage  to  the  equipment  only  trained  and  qualified 

personnel shall perform the installation of the instruments: 

 

 

Read  the  instrument’s  name  plate  before  installation  and  check  the  electrical 

connection,  flow  range,  media  to  be  measured,  inlet  and  outlet  pressure  as  well  as 

input and output signals. 

  The  instruments  contain  electronic  components  which  are  sensitive  to  electronic 

discharges  (ESD).  Contact  with  electronically  charged  persons  or  objects  could 

possibly endanger these components or even result in their failure. 

  While installing the instrument take care of the arrow marking on the 

instrument’s flow 

body, determining the flow direction. 

  Ensure  that  the  gas  is  absolutely  clean  and  dry.  The  mounted  laminar  discs  are  an 

essential part of the calibration and not an inline filter.  

  All piping needs to be absolutely clean and without any damage.  

  It  is  recommended  to  install  an  inlet  filter  in  front  of  the  instrument.  In  case  of  an 

applied inline filter it needs to regularly checked and appropriately cleaned. 

  Avoid piping with small diameter at high flow rates. When possible no abrupt angles or 

other disturbances shall be mounted directly in front of the instrument. 

  All  devices  have  Withworth  pipe  threads 

–  type  RP  –  according  to  ISO228-1 

(cylindrical G-threads in inches according to BSPP). The mounting of NPT-fittings will 

destroy the inlet threads 

in the instrument’s body. 

  Using an inlet pipe with sufficient piping diameter is  recommended. The length of the 

inlet pipe should be at least 10 times the piping diameter. 

  Before  the  first  start-up  check  that  the  system  has  absolutely  no  leakage.  If  toxic, 

explosive  and/or  corrosive  gases  are  to  be  used,  ensure  to  purge  the  system  long 

enough with a dry, inert gas. This is also required to remove these kinds of gases from 

the system.

 

 

The instruments’ preferred mounting position is horizontally.  

 

 

Summary of Contents for MASS-STREAM D-5100

Page 1: ...rollers Doc No 9 17 111A Date 17 03 2017 ATTENTION Before installing and operating the instrument it is strongly recommended that this instruction manual should be read carefully Not following the guidelines could result in personal injury and or damage to the equipment ...

Page 2: ... Warranty The M W Instruments GmbH grants a warranty on its products according to the General Terms and Conditions The warranty is limited to the mass flow meters and controllers and its components The correct use of the device under the observation of all specified operation conditions is the precondition for the warranty ATTENTION The warranty is solely limited to the mass flow meters and contro...

Page 3: ...s the longer See also paragraph A V and B II of the Terms and Conditions of sales of the M W Instruments GmbH The warranty includes all initial and latent defects random failures and indeterminable internal causes It excludes failures and damage caused by the customer such as contamination improper electrical hook up physical shock etc Re conditioning of products primarily returned for warranty se...

Page 4: ...n and Maintenance 8 1 4 Specifications of analog MASS STREAMTM Instruments D 5100 9 1 5 Hook up with 6DIN Connector 6 pin round 10 1 6 Hook up with 15 pin sub D connector 10 2 BY PASS MEASUREMENT PRINCIPLE AND CALIBRATION 11 The dimensional drawings and hook up diagram of the Mass StreamTM instruments D 5100 are available for download on our website www mw instruments com ...

Page 5: ...led when a control valve is applied n normal conditions At normal conditions the volume is regarded at a temperature of 0 C and a pressure of 1013 25 mbar a As an option ex work the device can be equipped with an integrated 3 digit LCD flow rate indication or with an integrated 8 digit counter Output signal setpoint 0 5 Vdc OR 4 20 mA Power Supply 15 Vdc OR 24 Vdc please check on instrument label ...

Page 6: ...o be returned please include a description of the damage in a closed envelope ATTENTION All instruments for return must have a fully filled in Declaration of Decontamination This declaration has to be attached to the shipping documents allowing free access on the outside of the package The declaration of decontamination is available on our accompanying CD with each instrument shipment or it can be...

Page 7: ...ration and not an inline filter All piping needs to be absolutely clean and without any damage It is recommended to install an inlet filter in front of the instrument In case of an applied inline filter it needs to regularly checked and appropriately cleaned Avoid piping with small diameter at high flow rates When possible no abrupt angles or other disturbances shall be mounted directly in front o...

Page 8: ...Afterwards the instrument will work with an accuracy of approximately 4 FS It takes around 30 minutes until the optimal stability is reached and the instrument will work with an accuracy of 3 FS This is supposed to be performed with or without gas flow To avoid creating gradients it is recommended that gas and ambient temperature are kept at the same level max ΔT approx 2 3 C Otherwise the accurac...

Page 9: ...4404 Instrument body Aluminium EN AW 6082 T6 AL 50ST 51ST anodised OR Stainless steel SS316 AISI 316L 1 4404 Laminar flow element Stainless steel SS316 AISI 316L 1 4404 Protection IP40 Operating Limits Measuring range 5 100 1 20 Temperature 0 50 C Humidity max 70 rel which may not condensate Pressure 0 10 bar g for aluminium body 0 20 bar g for stainless steel body Warm up time 30 min for optimum ...

Page 10: ...up with 15 pin sub D Connector Typ M for mass flow controller D 51 1 1 n c 9 n c 2 output signal 10 n c 3 n c 11 n c 4 n c 12 0 output signal 5 0 power 13 n c 6 n c 14 n c 7 power 15 shield 8 setpoint signal Typ B for mass flow controller D 51 1 1 0 power 9 0 power 2 output signal 10 0 power 3 0 power 11 n c 4 n c 12 n c 5 power 13 n c 6 n c 14 shield 7 n c 15 n c 8 setpoint signal Please pay atte...

Page 11: ...rature difference can be described by the following formula ΔT K Cp m ΔT Temperature difference K Constant factor Cp Specific heat m Mass flow The calibration is processed with a mass flow controller which functions as a reference The controller and the gas inlet pressure forward a defined gas flow thus a signal of the sensor can be allocated to each specific mass flow Each instrument is calibrate...

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