Broderson IC-400-3B, Operation And Maintenance Manual

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3-32
MAINTENANCE
The Broderson IC-400 Industrial Crane will perform better and longer if a program of inspec-
tion, lubrication, adjustment and general preventive maintenance is followed. We recommend
the following schedule:
NEW UNIT INSPECTION AND TEST
The following inspection and test should be made before placing the unit on the job. This will
insure that no damage or loss of operating capability occurred during shipment.
1. Check for physical damage.
2. Check for leaks at fittings and drips under chassis.
3. Check radiator coolant level.
4. Check engine oil level.
5. Check hydraulic oil reservoir level.
6. Check transmission oil level.
7. Check fuel tank level.
8. Check tire pressure.
9. Check for loose pins, bolts, and retainers.
10. Start engine.
11. Check for operation of foot brake.
12. Check for operation and adjustment of parking brake.
13. Check for operation of accelerator pedal.
14. Check power steering for operation.
15. Check operation of transmission gear selector lever.
16. Check lights for operation.
17. Test-drive unit and check for normal operation.
18. Check operation of hydraulic outriggers.
19. Check boom rotation.
20. Check boom elevation.
21. Check boom extension and sequencing (pay out hoist cable during power extension).
22. Check boom chains and chain sheaves.
23. Perform hoist cable break-in procedure, as described on page 3-24.
24. Check anti-two-block system for proper operation and cutout of boom functions.
25. Perform a load test according to the Rated Capacity Limiter Operation Manual.
26. Check the outrigger warning light for proper operation, as described on pages 2-12 or 2-15.
27. Check emergency stop switch and seat switch operation.
28. Check lubrication points and condition of wire rope.
W A R N I N G
When the Rated Capacity Limiter is inoperative or malfunctioning, it must be repaired as
soon as reasonably possible. When a lift must be made without a properly functioning
load indicator or RCL, the designated lift supervisor must establish procedures for de-
termining load weights and load radii, and conducting the lift safely.