Brobo OMRM 125 PRO Operating Manual Download Page 14

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5.2 Machine Usage and Misuse

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5.3 General Safety Rules

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5.4 Maintenance Measures for Safety

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5.5 Electrical Safety Rules

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5.6 Lighting

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5.7 Connections

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5.8 Earthing Requirements

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5.9 Noise Emission

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5.10 Disposal of Hazardous Substances

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5.11 Safety Equipment

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5.12 Risk Areas and Warning Tags

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OCCUPATIONAL SAFETY AND MEASURES

Summary of Contents for OMRM 125 PRO

Page 1: ...OMRM 125 PRO AUTOMATIC SINGLE HEAD ALUMINIUM PROFILE CUTTING MACHINE OPERATING MANUAL ...

Page 2: ...aintenance Measures for Safety 14 5 5 Electrical Safety Rules 14 5 6 Lighting 14 5 7 Connections 14 5 8 Earthing Requirements 15 5 9 Noise Emission 15 5 10 Disposal of Hazardous Substances 15 5 11 Safety Equipment 15 5 12 Risk Areas and Warning Tags 16 6 COMMISSIONING AND INSTALLATION 18 6 1 Domestic Transportation 19 6 2 Overseas Transportation 19 6 3 Check for The Faults To Occur During Transpor...

Page 3: ... 10 Exemplary Operation Procedure 34 8 MAINTENANCE 35 8 1 General Maintenance 36 8 2 Conditioner Water Level Control 36 8 3 Conditioner Oil Level Control 36 8 4 Cylinder Settings 36 8 5 Maintenance of Filters 37 8 6 Cylinder Sensor Settings 37 8 7 Coolant Settings 38 8 8 Belt Setting 39 8 9 Table of Periodic Maintenance 41 9 PROBLEMS AND SOLUTIONS 42 10 WARRANTY DISCLAIMER 44 11 APPENDICES 47 1 EL...

Page 4: ...term efficient use of the machine is also contained in this document This guide allows the user to use the software and mechanical components correctly Although some equipment installed on the machine vary in shape operating principles remain the same Some symbols in the subject contained in this operating manual refer to the following Annotation regarding the subject explained Warning regarding t...

Page 5: ...logging is prevented with special design flat surface Diamond saw diameter of Ø600 mm Protective cover switch for a safe cutting Vertical and horizontal pneumatic press system Adjustable saw output speed Offers the conveyor with meter on the right side and the carrier conveyor on the life side 3 meters each Hydro pneumatic and Cooling Assembly for Aluminum cutting Protective cover runs automatical...

Page 6: ...5 3 3 1 Table of Technical Specifications 6 3 2 General Dimensions 7 3 3 Cutting Diagram 7 3 4 Product Information Card 8 TECHNICAL SPECIFICATIONS ...

Page 7: ...6 A Force Used 3 1 kW Operating Pressure 6 8 BAR Total Air Consumption 15 lt cycle Saw Diameter Ø600 x Ø30 mm Thickness 4 4 3 8 mm No of Teeth 140 units Saw Motor Motor Power 4 kW Motor Speed 2875 RPM Cuttable Profile Dimensions L Maximum Length Lmax 3300 mm Minimum Length Lmin 540 mm Cutting Angle 0 180 Weight 506 kg ...

Page 8: ...7070 mm 1290 mm 1625 mm 3 3 Cutting Diagram 90 45 30 22 5 Ø600 mm 0 20 20 40 40 60 60 80 80 100 100 120 120 140 160 180 200 220 240 260 280 300 320 160 140 120 220 200 180 100 80 60 40 20 120 mm 1625 mm 1290 mm 7070 mm 3000 mm 965 mm 3 2 General Dimensions ...

Page 9: ...OLTAJ VOLTAGE 400 V FREKANS FREQUENCY 50 Hz AKIM CURRENT 6 A HAVA BASINCI AIR PRESSURE 6 8 Bar HAVA TÜKETİMİ AIR CONSUMPTION 15 lt cycle AĞIRLIK WEIGHT 506 kg GENİŞLİK WIDTH 1290 mm BOY LENGTH 7070 mm YÜKSEKLİK HEIGHT 1625 mm MENŞEİ MADE IN M S K MOTOR KOMPRESÖR MAK SAN TİC LTD ŞTİ NOSAB 113 Sk No 23 Nilüfer BURSA Tel 90 224 411 07 45 Pbx Fax 90 224 411 07 49 22ACMPR0001 TÜRKİYE Otomatik Alttan Çı...

Page 10: ...9 4 4 1 General Structure 10 4 2 Machine Placement 12 MACHINE STRUCTURE AND PLACEMENT ...

Page 11: ...ht Conveyor w Meter C Left Conveyor D Lower Body E Electrical and Pneumatic Panel F Conditioner G Coolant Tank H Coolant Opening Closing Valve I Saw Output Speed Adjustment Screw J Control Panel K Front Presses L Top Presses 4 1 General Structure B D E A C F G L J K H I ...

Page 12: ... Body Saw Cover N Sawdust Storage O Dust Outlet Ø90 mm P Resting Plaques Q Angular Cutting Table R Cutting Table Rotating Arm S O Q N P R M U W T V Y X S Angle Adjustment Ring T Saw Ø600 mm U Saw Motor V Belt Housing W Coolant Nozzle X Meter Y Profile Support ...

Page 13: ...propriate distance to enable the panel doors to open when necessary Take following measures into account for safe operation CAUTION For safe operation no one but operator should go beyond the below mentioned borders and interfere with the machine Based on the machine placement area please pay attention to the image below for the ceiling height 3000 mm 500 mm 500 mm 500 mm 500 mm ...

Page 14: ...es 14 5 4 Maintenance Measures for Safety 14 5 5 Electrical Safety Rules 14 5 6 Lighting 14 5 7 Connections 14 5 8 Earthing Requirements 15 5 9 Noise Emission 15 5 10 Disposal of Hazardous Substances 15 5 11 Safety Equipment 15 5 12 Risk Areas and Warning Tags 16 OCCUPATIONAL SAFETY AND MEASURES ...

Page 15: ...safety parts on the machine Do not lift the safety device and barriers Operator must wear a uniform suitable for machine and manufacturing requirements Operator must not wear any rings bracelets etc which may cause an accident Staff with long hair must use hair nets if necessary The machine must be installed in accordance with the training provided by M S K company experts 5 4 Maintenance Measures...

Page 16: ...such as lubrication cooling etc then apply the methods indicated on respective labels 5 11 Safety Equipment Earthing system must conform to the specifications described in IEC 64 8 standard It must be compatible with IEC64 IEC364 standard for low voltage equipment Earthing procedures must be performed in consideration of the voltage value A stands for the marked point earthing inlet DANGER Abolish...

Page 17: ...ut and injure your eyes Therefore you must wear protective glasses Kullanma kılavuzunu okumadan makineyi KESİNLİKLE çalıştırmayınız DO NOT operate the machine without reading the manual instructions Nakliye sabitleme cıvataları sökülmeden çalıştırmayınız Nakliye sabitleme cıvatası bulunan yerler işareti ile gösterilmiştir Do not operate before the transportation fixing bolts are removed The places...

Page 18: ...on the tag to the tank as the oil in the tank is depleted Used for indicating the rotating direction of the saw The warning tags regarding the contact with the saw are used according to the rotating direction of the saw Pay attention to the saw s on the area of this sign and avoid any contacts Indicates the movement speed adjustment valve of saw Backward forward arrow signs indicate the movement d...

Page 19: ...k for The Faults To Occur During Transportation 19 6 4 Placement of Machine 20 6 5 Fixing on Ground 20 6 6 Preparation for Commissioning 20 6 7 Electrical Connections 20 6 8 Installation of the Conveyor 21 6 9 Electrical Panel 23 6 10 Pneumatic Connections 24 COMMISSIONING AND INSTALLATION ...

Page 20: ... due to displacement of the center or gravity during any lifting procedure Our company shall not be held accountable for any accidents that may occur Start moving the machine from the front side Before carrying the sheets that can be crushed under the cabinet should be removed As demonstrated in the figure the cabinet is lifted in a way that balances the center of gravity taking care not to crush ...

Page 21: ...acement of machine Previously exemplified transport methods can be applied Use forklift while lowering down the machine and carrying it to the installation site Methods other than this may damage your machine 6 5 Fixing on Ground Before installing the machine check the level of ground using a water balance The machine must be placed considering the maintenance and operating spaces Rear and side sp...

Page 22: ...yor feet and conveyor body as shown in the figure There is a connecting plate on the side of the conveyor bodies that is close to the machine Connect this plate to the machine with the screws located next to the machine Conveyor Feet Conveyor Body Conveyor Connectors Conveyor Connec ng Plate ...

Page 23: ...lation of the conveyor it can be higher lower or out of level with respect to machine plate Rotate the connectors found at the machine feet using a wrench and level the conveyor with respect to the machine Check the level of the conveyor using a water gauge ...

Page 24: ...e reverse phase The location of the phases in the plug of the machine is changed by an expert electrician to make the machine function A Terminal Block B 2 5A Power Supply C 4A Fuse D 3 x 16A Fuse E Main Switch F Phase Protection Relay G Soft Starter H 4 x Double Contact Relay 6 9 Electrical Panel This electrical panel scheme is presented solely for the purpose of placement of components within th...

Page 25: ...ve group controls the motion of current pneumatic equipment Manual actions may also be performed by valves when necessary 6 10 Pneumatic Connections Required air pressure for the machine to properly function is 6 bars Check the manometer Attach the air hose from the compressor to this inlet ...

Page 26: ...t Press Valve 5 Front Press Regulator Pneumatic Panel 1 2 3 4 5 Pressure adjustment of the regulator no 5 is done manually The regulator setting must NEVER be changed beyond the knowledge of the authorized technical service Contact technical service if pressure adjustment is required ...

Page 27: ... 27 7 3 Angle Setting 28 7 4 Profile Loading 28 7 5 Press Setting 29 7 6 Hydro Pneumatic Piston and Saw Output Speed Adjustment 31 7 7 Coolant Opening Closing 32 7 8 Replacing Saw 33 7 9 Profile Support Settings 34 7 10 Exemplary Operation Procedure 34 USE OF MACHINE ...

Page 28: ...lots into place Main switch disconnects the power from the main line completely 7 2 Control Panel The control panel of the machine is as follows 1 2 3 5 6 4 7 8 9 1 9 Saw upward buttons both must be pressed together to operate 2 Saw stop button 3 Saw operation button 4 Emergency stop button 5 Disables the top press cylinders 6 Enables the top press cylinders 7 Disables the front press cylinders 8 ...

Page 29: ... angle adjustment ring is pulled and the cutting table is rotated by using the rotating arm Once the desired angle value is brought onto the angle arrow the angle adjustment ring is released and again the cutting table is fixed with the bolt shown in figure no 1 It features fast adjustment buffers for 0 15 30 45 60 75 and 90 angles 2 1 Meter Proﬁle Support Proﬁle Loading Conveyor Profile support i...

Page 30: ...be changed by loosening the bolts shown in the figure above The movement area of the presses in the horizontal axis is indicated with blue arrow When the press is taken to the proper position the relevant bolt is tightened and fixed 7 5 Press Setting Front Presses Top Presses ...

Page 31: ...g no 2 in the direction of blue arrow After position adjustment the rings must be tightened again and fixed For Front Presses Screw no 1 is loosened and the press clamp can be turned in the direction of red arrow and screw no 2 is loosened and the press shoe can be moved upward downward in the direction of blue arrow After the position adjustment the screws must be tightened again and fixed ...

Page 32: ...ston is attached to the machine in order to cut aluminum profiles stably It is required to adjust saw cutting speed to cut profiles smoothly without burrs as well as increasing saw service life Saw cutting speed can be adjusted by installing this piston on the machines to achieve smooth movement You can slow down or speed up the saw outlet by turning the screw in the figure Slowing down the saw ou...

Page 33: ...rofile properly and to extend the life of the saw Coolant is filled into the tank at the back of the machine Coolant spray rate must be adjusted according to saw rotation and cutting speed You can close or open the coolant by means of the valve shown in the figure For further information on the coolant see 8 7 Coolant Settings P 38 ...

Page 34: ...t and saw Before mounting the new saw the surfaces of the saw flanges are cleaned with air and a cleaner suitable for metal surfaces and a protective spray No dust should exist on the working surfaces of the saw The new saw is then mounted evenly on the shaft and seated on its flange The saw is fixed by turning the flange nut in the opposite direction of arrow with a 32 wrench while the shaft is k...

Page 35: ...rol Panel P 27 5 When the presses are in proper position the top presses are enabled via the button no 6 from the control panel and the profile is fixed If the front presses are also to be used the button no 8 is used 7 2 Control Panel P 27 7 5 Press Setting P 29 6 If the aluminum profile will be cut adjust the saw output speed and coolant is opened 7 6 Hydro Pneumatic Piston and Saw Output Speed ...

Page 36: ...oner Water Level Control 36 8 3 Conditioner Oil Level Control 36 8 4 Cylinder Settings 36 8 5 Maintenance of Filters 37 8 6 Cylinder Sensor Settings 37 8 7 Coolant Settings 38 8 8 Belt Setting 39 8 9 Table of Periodic Maintenance 41 MAINTENANCE ...

Page 37: ...ming any maintenance on the machine make sure that the electrical and pneumatic supply is cut off Certain parts of the machine can be hazardous when electrical equipment is energized The operator must not stay close to the machine during maintenance operations All maintenance operationsmustbecarriedoutbyqualifiedpersonnelinaccordancewithallsafetyprecautions Allmaintenance operations must be carrie...

Page 38: ...ner The latches of the oil reservoir are pulled down and the reservoir is turned to be removed Then the pneumatic oil is added to the chamber In addition pneumatic oil can also be added from the part indicated with 3 Speed adjustment of lubricant Turn the adjusting screw indicated with 4 clockwise to reduce the flow dripping rate of the lubricant and increase it by turning in the opposite directio...

Page 39: ... as per the percentage specified on the label Make sure the coolant tank is full before starting the machine Every six months coolant tank should be completely cleaned and coolant replenished Coolant connection equipment and the coolant spray valve coolant nozzle must be checked periodically for blockages that may occur due to dust chip accumulation and cold weather conditions Freezes or clogging ...

Page 40: ...the appropriate tension setting if necessary Deformed belts should be replaced with new ones This section provides information about maintenance operations for the belts in the machine 1 The main switch of the machine is turned off and air inlet is discontinued prior of all maintenance procedures 2 In order to access the belt the belt housing is taken out by removing its allen keys 3 The bolts tha...

Page 41: ... an appropriate tension adjustment 2 Apart from the tension adjustment it must be checked whether there is any deformation in the belt If the belt is defective it must be replaced with a new one 3 Then the bolts of the motor mounting bracket are mounted again and fixed and the belt housing is replaced Belt Stretching Bolt Motor Moun ng Bracket 13 Wrench ...

Page 42: ...and ball screws from sawdust with a brush or vacuum cleaner without blowing air Checking of leakage in the pneumatic and lubrication system audibly and visually Cleaning of contact metal surfaces such as slides shafts and saws flanges and spots which are not lubricated by the oil tank with a protective and cleaning spray Checking of the seals and cushioning adjustment bolts of the pneumatic cylind...

Page 43: ...42 OMRM 125 PRO 9 PROBLEMS AND SOLUTIONS ...

Page 44: ... Button may be faulty Motor thermal may have been enabled Motor thermal could be faulty Motor can be faulty Contactor may be faulty Phases may be faulty Fuse may be faulty Cable assembly may be faulty Close the side cover Check button failure Check the motor thermal in the cabinet electrical panel Contact technical service If the button is faulty Dust may have penetrated in its contacts Cable ends...

Page 45: ...44 OMRM 125 PRO 10 WARRANTY DISCLAIMER ...

Page 46: ...service officer within the term of warranty then transport visa and accommodation expenses are covered by the buyer If the machine malfunctions due to any faulty material workmanship or assembly within the term of warranty it will be repaired without charging any fees including those for workmanship and replaced parts Manufacturingcompanyisresponsibleforsupplyingpartsandfaultclearanceandcannotbehe...

Page 47: ...oilless state and proper lubricants are not used If the Buyer fails to carry out periodic maintenance of the machine s set forth in this operating manual machine s shall be excluded from warranty and henceforth the Vendor may ask the Buyer company to pay a service charge for service requests made during the warranty period The Vendor shall not be responsible for damages and failures for reasons su...

Page 48: ...47 11 1 ELECTRICAL CIRCUIT DIAGRAM 48 2 PNEUMATIC CIRCUIT DIAGRAM 58 3 MATERIAL LIST 59 4 CE STATEMENT 69 APPENDICES ...

Page 49: ...48 OMRM 125 PRO 1 ELECTRICAL CIRCUIT DIAGRAM ...

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Page 59: ...58 OMRM 125 PRO 2 PNEUMATIC CIRCUIT DIAGRAM ...

Page 60: ...59 3 MATERIAL LIST 4 1 2 3 5 No Name Quan ty 1 Cu ng Group 1 2 Upper Body 1 3 Lower Body 1 4 Right Conveyor 1 5 Le Conveyor 1 ...

Page 61: ...60 OMRM 125 PRO 5 1 2 4 3 5 No Name Quan ty 1 Motor Saw Group 1 2 Coolant Nozzle 1 3 Top Press Group 2 4 Front Press Group 2 5 Ø25 x 60 mm Brass 2 Cutting Group ...

Page 62: ...61 1 No Name Quan ty 1 Ø40 x 60 mm Double Acting Pneumatic Cylinder 2 Upper Body ...

Page 63: ...62 OMRM 125 PRO Lower Body 3 1 3 2 No Name Quan ty 1 3 2 Ratchet Valve 1 3 Hinge 4 2 Pin Limit Switch 1 ...

Page 64: ...63 Lower Body 5 4 7 8 6 No Name Quan ty 4 Pressure Regulator 1 5 Single Solenoid 5 2 Pneumatic Valve 4 6 Yellow Bu on 2 8 Emergency Stop Bu on 1 7 On Oﬀ Bu on 3 ...

Page 65: ...64 OMRM 125 PRO Right Conveyor 1 No Name Quan ty 1 Proﬁle Sliding Roller 8 ...

Page 66: ...65 Left Conveyor 1 No Name Quan ty 1 Proﬁle Sliding Roller 8 ...

Page 67: ...lectric Motor 1 2 Ø600 x 4 4 3 8 x Ø30 Saw 1 3 Belt 8PK1054 1 4 LME 25 UU Linear Bearing 4 5 6206 Bearing 1 6 6008 Bearing 2 7 Ø40 x 220 mm Hydropneumatic Cylinder 1 8 Ø50 x 240 mm Double Acting Pneumatic Cylinder 1 9 RZT7 Piston Position Sensor Open 1 Motor Saw Group ...

Page 68: ...5 1 4 No Name Quan ty 1 Piston Clamp 1 2 Clamp Piston Rubber 1 3 Ø37 x 200 mm Single Acting Pneumatic Cylinder 1 4 M10 x 50 mm Rota ng Arm With Safety Catch 1 5 M6 x 35 mm Clamp Fixing Arm 1 Top Press Group x2 ...

Page 69: ...68 OMRM 125 PRO 1 2 3 4 No Name Quan ty 1 Ø40 x 90 mm Rota ng Pneuma c Clamp 1 2 54 C Coupling 1 3 Ø25 Bush 2 4 Clamp Rubber 1 Front Press Group x2 ...

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