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Broadley James SingleSense SU800 Operation Manual Download Page 6

Step 1

How It Works

Step 2

Startup, Calibration, and Operation

Step 3

Optional Mid-Run Standardization Check

Model SU800 SingleSense™ Single-Use pH Sensor

•

Essential Terms and 

Definitions

•

Sensor Description

•

Cutaway of Operation

•

Connect the Sensor to the 

BPC Control System

•

Temperature Check

•

Calibration

•

Remove Red Safety Zip Tie

•

Retraction into the Buffer 

Storage Chamber

•

Checking the Sensor Offset

•

Reinsertion of Sensor

Operation Steps

September 2021 | 6

OM-062103 R1

Operation Manual

Operation Overview

Summary of Contents for SingleSense SU800

Page 1: ...Operation Manual SingleSense Single Use pH Sensor Model SU800 ...

Page 2: ...ley James If this instructionmanual is not for the product ordered call 949 829 5555 Follow all warnings cautions and instructions marked on and supplied with the product To ensure proper performance use qualified personnel to install operate update calibrate and maintainthe product This product is designed for single use Third Party Content The manual uses the trademarks and names of third partie...

Page 3: ...R 21 11 Compliant Not applicable BSE TSE ADI Compliant Yes USP Class VI Compliant Yes all wetted parts FDA Material Compliant Yes all wetted parts Wetted Materials PEEK UPS Class VI ADI Free Extraction Tested 21CFR 177 2600 Dimethyl Silicone Rubber Pt Cure USP Class VI Extraction Tested 21 CFR 177 2600 EPDM USP Class VI FDA Compliant ADI Free Lead Free Glass Alumina Silicate Full scale extractable...

Page 4: ...nitions Product Description The SU800 SingleSense Single Use pH Sensor is gamma sterilizable and designed for use with a BPC Definition of Symbols September 2021 4 IM 062102 R1 Catalogue number Serial number CE marking Use by date Temperature limit Quantity Caution Operation Manual ...

Page 5: ...tartup Calibration and Operation 11 Step 3 Mid Run Standardization Check 22 Appendices 27 Appendix A Dimensional Drawing of Sensor Appendix B Buffer Storage Chamber Solution Table Appendix C Calibration Tag Data Appendix D Specification Sheet Appendix E Purchasing Sheet September 2021 5 OM 062103R1 Operation Manual ...

Page 6: ...sor Essential Terms and Definitions Sensor Description Cutaway of Operation Connect the Sensor to the BPC Control System Temperature Check Calibration Remove Red Safety Zip Tie Retraction into the Buffer Storage Chamber Checking the Sensor Offset Reinsertion of Sensor Operation Steps September 2021 6 OM 062103R1 Operation Manual Operation Overview ...

Page 7: ...Model SU800 SingleSense Single Use pH Sensor Step 1 How It Works Essential Terms and Definitions Sensor Description Cutaway of Operation September 2021 7 OM 062103R1 Operation Manual ...

Page 8: ...ass pH sensor Measures the pH of the buffer storage chamber when in the lever arm is in the back position and the process media when the lever arm is in the forward position Lever arm Retracts and inserts the glass pH sensor Lever arm back position Glass pH sensor is retracted into the buffer storage chamber when the lever arm is in the back position Lever arm forward position Glass pH sensor is i...

Page 9: ...on September 2021 9 OM 062103R1 Sensor s VP8 connector Calibration tag Removable red safety zip tie Buffer storage chamber Glass pH sensor Lever arm back position Lever arm forward position Lever Arm Back pH Sensor Retracted Lever Arm Forward pH Sensor Inserted 1 0 How It Works Operation Manual ...

Page 10: ...acted Into Buffer Storage Chamber The glass pH sensor is out of the process media and measuring the buffer storage chamber pH Lever Arm Forward pH Sensor Inserted Into BPC The glass pH sensor is inserted into the process media and measuring the pH of the process media Buffer storage chamber Process media Glass pH sensor O ring seal 1 0 How It Works Operation Manual ...

Page 11: ...sor Step 2 Startup Calibration and Operation Sequence of Startup Calibration and Operation Connect the Sensor to the BPC Control System Temperature Check Calibration Remove the Red Safety Zip Tie September 2021 11 OM 062103R1 Operation Manual ...

Page 12: ...calibration confirm the pH control loop is set to HOLD PAUSE or OFF in the BPC control system 5 Remove the red safety zip tie after calibration 6 Push the lever arm forward to begin measuring the pH of the process media 7 Take the pH control loop off PAUSE on the BPC control system Startup Calibration and Operation 4 Calibration Input tag information into the BPC control system Then perform a 1 po...

Page 13: ...m VP8 cable plug SU800 installed into an Eldon James barbed port with simulated BPC Remove the yellow protective connector cap from the variopin connector Do not touch the connector pins Connect the sensor to the BPC control system with the VP8 plug Note Part of the BPC is simulated in the image 2 0 Startup Calibration and Operation Operation Manual Connector protective cap Connector pins ...

Page 14: ...o operating temperature 37 C Allow the sensor to reach thermal equilibrium with the process media Model SU800 SingleSense Single Use pH Sensor Figure 4 Process media at operating temperature September 2021 14 OM 062103R1 37 C 2 0 Startup Calibration and Operation Operation Manual ...

Page 15: ...onfirm the pH control loop is set to HOLD PAUSE or OFF in the BPC control system Do not retract the sensor if the closed loop control is active September 2021 15 OM 062103R1 2 0 Startup Calibration and Operation Note Follow your standard operating procedure for sensor calibration Operation Manual ...

Page 16: ...n 0 05 pH units of the values on the calibration tag correctly reflecting the buffer storage chamber pH See next slide to perform a 1 point standardization September 2021 16 OM 062103R1 2 0 Startup Calibration and Operation The Span slope mV is the sensor s mV to one pH units at a given temperature or the percentage of the theoretical value of the sensor s millivolts to pH units at a given tempera...

Page 17: ...e of the sensor s buffer chamber is indicated on the tag at 25 C Refer to Appendix B Storage Buffer Table for a complete chart of storage buffer value versus temperature This completes the 1 point standardization process September 2021 17 OM 062103R1 2 0 Startup Calibration and Operation The Calibration pH refers to the pH of the buffer solution inside the sensor at 37 C Operation Manual ...

Page 18: ...tie removed September 2021 18 OM 062103R1 2 0 Startup Calibration and Operation Tools are not needed to remove the zip tie Pull red safety zip tie in opposite directions The zip tie will separate along a prescored line Note Do not push the lever arm forward until you are ready to operate Operation Manual ...

Page 19: ...the handle touches the silicone tubing The glass pH sensor will insert into the process media An audible click may occur as the lever arm is pushed forward Note Securing the lever arm in forward position with a red safety zip tie as shown is recommended to prevent accidental retraction Add a lockout tag per your standard operating procedures 2 0 Startup Calibration and Operation Operation Manual ...

Page 20: ...leSense Single Use pH Sensor The pH control loop can be taken off HOLD PAUSE or OFF and made active again after the glass pH sensor has been inserted into the BPC media September 2021 20 OM 062103R1 2 0 Startup Calibration and Operation Operation Manual ...

Page 21: ...ontrol system put on HOLD PAUSE or OFF prior to calibration 3 Is the sensor calibrated with the BPC control system September 2021 21 OM 062103R1 2 0 Startup Calibration and Operation 2 10 Post startup Checklist 4 Is the red safety zip tie removed 5 Is the lever arm pushed forward 6 Is the pH control loop system reengaged Figure 9 Post startup checklist BPC control system not shown Operation Manual...

Page 22: ...ingleSense Single Use pH Sensor Step 3 Optional Mid Run Standardization Check Retraction into the Buffer Storage Chamber Checking the Sensor Offset Reinsertion of Sensor September 2021 22 OM 062103R1 Operation Manual ...

Page 23: ...glass pH sensor should now read within 0 05 pH units of the calibration tag value 4 Decision Point If a 1 point standardization is necessary use the buffer storage chamber pH or a grab sample 5 The calibration is complete Reinsert the glass pH sensor 6 If the change in pH is more than 0 2 pH units reset integral on the proportional integral derivative PID parameter Optional Mid Run Standardization...

Page 24: ...or Figure 10 Preparation for optional mid run standardization check September 2021 24 OM 062103R1 1 Pause pH control loop before you retract the sensor Remove the red safety zip tie if one was installed 2 Retract the sensor The o ring seal cleans the glass pH sensor as it is retracted into the buffer storage chamber Operation Manual ...

Page 25: ...alibration tag The sensor should now read within 0 05 pH units of the value on the calibration tag 4 If a 1 point standardization is necessary use the sensor s buffer storage chamber pH for the standardization value 5 Refer to Appendix B Storage Buffer Table for a complete chart of buffer storage chamber pH value versus temperature The Calibration pH refers to the pH of the buffer solution inside ...

Page 26: ...he 1 point standardization is complete Reinsert the glass pH sensor 6 The pH control loop can be taken off HOLD PAUSE or OFF and made active again after the glass pH sensor has been inserted into the BPC media Caution If the change in pH is more than 0 2 pH units reset integral on the proportional integral derivative PID parameter before re engaging pH control loop Operation Manual ...

Page 27: ...se pH Sensor Appendices Appendix A Dimensional Drawing of Sensor Appendix B Buffer Storage Chamber Appendix C Calibration Tag Data Appendix D Specification Sheet Appendix E Purchasing Sheet September 2021 27 OM 062103R1 Operation Manual ...

Page 28: ...Sensor Appendix A Dimensional Drawing of Sensor September 2021 28 OM 062103R1 Operation Manual Figure 13 Dimensional drawing of sensor inserted and retracted with red safety zip tie Lever Arm Back pH Sensor Retracted Lever Arm Forward pH Sensor Inserted ...

Page 29: ...ble T ºC Normalized pH NIST 6 864 5 0 0875 10 0 0589 15 0 0349 20 0 0156 25 0 30 0 0114 35 0 0205 37 0 0232 40 0 0268 45 0 0294 50 0 0309 This table outlines the nominal pH level of the sensor s buffer storage chamber solution in correlation with temperature September 2021 29 OM 062103R1 Operation Manual ...

Page 30: ...les and data for each sensor 2 The Factory Offset is the sensor s offset mV at pH 7 when measured at the factory before shipping 3 The Span slope mV is the percentage of the theoretical value of the sensor s millivolts to pH units at a given temperature 4 The Calibration pH refers to the pH of the buffer solution inside the sensor at a given temperature Figure 14 Calibration tag data September 202...

Page 31: ...Appendices Model SU800 SingleSense Single Use pH Sensor Appendix D Specification Sheet Model SU800 September 2021 31 OM 062103R1 Operation Manual ...

Page 32: ...Appendices Model SU800 SingleSense Single Use pH Sensor Appendix E Purchasing Sheet Model SU800 8 Sep 21 32 OM 062103R1 Operation Manual ...

Page 33: ... Corporation 19 Thomas Irvine CA 92618 USA sales broadleyjames com helpdesk broadleyjames com www broadleyjames com Phone 949 829 5555 Toll free 800 288 2833 Fax 949 829 5550 Contact Us September 2021 33 OM 062103R1 ...

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