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Broadcom

ACPL-352J-EB1200-RM100

18

ACPL-352J

 Reference Manual 

Infineon EconoPIM™ 3 IGBT Module EB1200-352J Evaluation Board

To isolate the collector from the gate driver circuit when the IGBT is off and to be able to adjust the sensed saturation voltage 
between the collector and the emitter, OC diodes (D4 and D5 i

Figure 10

) are added in the circuit. By changing the forward 

voltage value of the mentioned diodes, the user can modify threshold level of the saturation voltage. This configuration can 
be also changed by retaining only one diode and placing a 0Ω resistor in place for the other diode. By increasing the total 
forward voltage (the sum of the forward voltages of both diodes), the user can decrease the OC threshold voltage. When 
using two diodes instead of one, the same type of diodes must be used, and the blocking voltage rating of these diodes can 
be half of the maximum reverse voltage. Additionally, the OC threshold voltage is adjusted by adding a low-voltage Zener 
diode (ZD1 in 

Figure 10

).

When IGBT is switching off, a reverse current flows for a short time, which prevents the diode from achieving its blocking 
capability until the charge in the junction is depleted. During this time, the positive voltage slope between the collector and 
the emitter results in current that tends to charge the blanking capacitor. The minimization of this current and the avoidance 
of false OC triggering are achieved with fast diodes. Aside from OC and Zener diodes in series, there is one more component 
that ensures the safety of the driver—a 1-kΩ resistor (R21 in 

Figure 10

) in series with the previous components. This resistor 

limits the current caused by negative voltage spikes (generated by inductive loads or reverse recovery spikes of the 
free-wheeling diode) on the OC pin, thus preventing damage to the driver. To additionally prevent false fault signals caused 
by negative voltage spikes on the OC pin, connect the Zener and Schottky diode between the OC and the V

E

pin.

In addition to the described protection mechanism during short circuit behavior, the status of the IGBT gate voltage is 
monitored by output pins VOUTP and VOUTN. The GFAULT feedback signal output goes low when the gate voltage does 
not correspond to the LED input logic. The status of the gate is checked after a minimum delay time t

GFAULT

 to allow enough 

time for the gate to charge or discharge to its final level. When the LED input logic is high, VOUTN is sensed to check if the 
gate voltage is higher than V

DD2

 – 2V after a t

GFAULT

 delay. The G

FAULT

 output goes low if the gate voltage is lower than 

V

DD2

 – 2V. Likewise, when the LED input logic is low, VOUTP is sensed to check if the gate voltage is lower than V

SS2

 + 2V. 

GFAULT output returns to high upon an input logic change or if the gate voltage manages to cross the threshold of V

DD2

2V or V

SS2

 + 2V. Because the VOUTP and CLAMP functions share the same pin, the gate voltage is continuously monitored 

by VOUTP whether it is in a high impedance state or a CLAMP state when the LED input logic is low.

4.2.4  Gate Resistor Consideration

The first step in choosing the appropriate gate resistor is to calculate its minimal value from the I

O(PEAK)

 specification. The 

IGBT and the gate resistor can be analyzed as a simple RC circuit with a voltage supplied by the ACPL-352J.

Note that R

DS(MIN)

 can be different for high-side and low-side power switches. Therefore, calculations for both are necessary. 

This external gate resistor combined with an internal minimal turn-on resistance ensures that the output current does not 
exceed the device absolute maximum rating of 4A.

The next step in choosing the correct gate resistor is to check the power dissipation of the ACPL-352J gate driver. If the 
power dissipation is too high, the resistance of the gate resistor should be increased. For detailed instructions on choosing 
the gate resistor, refer to the ACPL-352J data sheet.

The final step in the turn-off gate resistor selection is ensuring that during turn-off, the transient at the maximal allowed 
collector current, IGBT collector-emitter voltage does not exceed the blocking voltage on the IGBT device. The criteria for 
the turn-on gate resistor are the maximal collector current peak, related to the reverse recovery of the opposite freewheeling 
diode. This peak must not exceed double the value of the nominal collector current.

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Summary of Contents for ACPL-352J

Page 1: ...Broadcom ACPL 352J EB1200 RM100 October 3 2019 ACPL 352J Infineon EconoPIM 3 IGBT Module EB1200 352J Evaluation Board Reference Manual Version 1 0...

Page 2: ...visit www broadcom com Broadcom reserves the right to make changes without further notice to any products or data herein to improve reliability function or design Information furnished by Broadcom is...

Page 3: ...Power Management 14 4 2 Gate Driver Circuit 15 4 2 1 Gate Driver Circuit Low Voltage Side 15 4 2 2 Gate Driver Circuit High Voltage Side 16 4 2 3 Protection Features 16 4 2 4 Gate Resistor Considerati...

Page 4: ...Broadcom ACPL 352J EB1200 RM100 4 ACPL 352J Reference Manual Infineon EconoPIM 3 IGBT Module EB1200 352J Evaluation Board Revision History 41 Version 1 0 October 3 2019 41...

Page 5: ...ase an AC supply is used ensure that an additional pre charge circuit is added Line chokes and a filter should also be placed Additional boards with line input filters can be ordered separately If you...

Page 6: ...ING Due to the technical requirements high voltage components are used and some of them could contain dangerous substances Because the failure of such components can harm the user and even endanger th...

Page 7: ...erence manual Information related to design is given with an aim to enable customers to copy and modify the design specifics according to their technical requirements and use it in their own designs s...

Page 8: ...wide supply range for the output side 15 kV s common mode transient immunity Electrically and mechanically suitable for an 800V DC bus EconoPIM 3 modules FP75R12KT4 FP50R12KT4G 24V 5V DC DC power supp...

Page 9: ...2 Low voltage side connectors aimed for signal interface and power supply of digital side of ACPL 352J drivers are presented in green Table 1 Absolute Maximum Ratings Parameter Values Units Note Min...

Page 10: ...Broadcom ACPL 352J EB1200 RM100 10 ACPL 352J Reference Manual Infineon EconoPIM 3 IGBT Module EB1200 352J Evaluation Board Figure 2 EB1200 352J Functional Block Diagram...

Page 11: ...Broadcom ACPL 352J EB1200 RM100 11 ACPL 352J Reference Manual Infineon EconoPIM 3 IGBT Module EB1200 352J Evaluation Board Figure 3 Functional Block Disposition of the EB1200 352J...

Page 12: ...rectional 13 FAULT B Fault signal for brake power switch Output 14 UVLO B UVLO signal for brake power switch Output 15 FAULT W UVLO signal for high side power switch in phase W Output 16 UVLO W Fault...

Page 13: ...ble 3 Power Interface Connectors Description Label Connector Description Value DC_BUS DC bus positive rail input M4 screw terminal DC_BUS DC bus negative rail input N_REC Negative diode rectifier outp...

Page 14: ...er supply based on LM2674 DC DC switching regulator is shown in Figure 5a The 5V output of this power supply is used to supply the ACPL 352J gate drivers and the ACPL C87A voltage sensor low voltage s...

Page 15: ...igure 8 shows the low voltage digital side of the driver circuitry The low voltage side of the driver is supplied with 5V on the VCC1 pin The UVLO FAULT and GFAULT signals are pulled up to 5V with 10...

Page 16: ...n Section 4 5 Temperature Measurement There are two positions for VOUTP and two positions for VOUTN on every gate driver where the gate resistor can be placed This enables the user to quickly adjust t...

Page 17: ...by the internal OC charge current the OC voltage threshold and the external OC capacitor The nominal blanking time is calculated in terms of external capacitance FAULT threshold voltage VOC and DESAT...

Page 18: ...IGBT gate voltage is monitored by output pins VOUTP and VOUTN The GFAULT feedback signal output goes low when the gate voltage does not correspond to the LED input logic The status of the gate is chec...

Page 19: ...Bus and Discharge Resistors The DC bus capacitor bank on the EB1200 352J consists of 4 470 F 450V electrolytic capacitors two in series connection a 1 F 850V film capacitor and a 68 nF 1200V ceramic c...

Page 20: ...ski current probe for current measurement purposes Figure 14 Dedicated Holes Enable Users to Measure the Current of the Single IGBT 4 5 Temperature Measurement The EB1200 352J contains the temperature...

Page 21: ...1200 RM100 21 ACPL 352J Reference Manual Infineon EconoPIM 3 IGBT Module EB1200 352J Evaluation Board Figure 15 EB1200 352J Isolated Temperature Measurement Circuit Figure 16 Typical Temperature Measu...

Page 22: ...e the customer an option to use other modules with the same footprint 2 Ground the board Connect the DC_BUS terminal to earth potential 3 Connect the signal connector The PWM signals as well as the AC...

Page 23: ...anual Infineon EconoPIM 3 IGBT Module EB1200 352J Evaluation Board To evaluate semiconductor switching characteristics with the EB1200 352J perform a double pulse test and measure the transients relat...

Page 24: ...o the DC bus capacitors is a constant 67 nH and does not vary from the setup used to characterize switching characteristic As an example Figure 17 shows the obtained turn on and turn off losses at 25...

Page 25: ...ching transient while in Figure 19 the turn off switching transient is depicted Figure 18 Oscilloscope Screenshot of Turn On Transient Vdc 600V Ic 75A CH1 Yellow Vce CH3 Blue Vge CH4 Green Vdc F6 Red...

Page 26: ...ection Direct Short Circuit at Vdc 600V CH1 Yellow Vce CH3 Blue Vge CH4 Green Vdc F6 Red Ic 6 4 Typical GFAULT Performance Typical GFAULT detection in condition when the gate voltage is below the GFAU...

Page 27: ...BT Module EB1200 352J Evaluation Board Appendix A Schematics Layout and BOM This appendix includes full schematics layout and bill of materials of the EB1200 352J This information helps customers to m...

Page 28: ...Broadcom ACPL 352J EB1200 RM100 28 ACPL 352J Reference Manual Infineon EconoPIM 3 IGBT Module EB1200 352J Evaluation Board A 1 Schematics Figure 22 EB1200 352J Top Level Sheet...

Page 29: ...Broadcom ACPL 352J EB1200 RM100 29 ACPL 352J Reference Manual Infineon EconoPIM 3 IGBT Module EB1200 352J Evaluation Board Figure 23 EB1200 352J Sheet 1 Connector...

Page 30: ...Broadcom ACPL 352J EB1200 RM100 30 ACPL 352J Reference Manual Infineon EconoPIM 3 IGBT Module EB1200 352J Evaluation Board Figure 24 EB1200 352J Sheet 2 DC Bus...

Page 31: ...Broadcom ACPL 352J EB1200 RM100 31 ACPL 352J Reference Manual Infineon EconoPIM 3 IGBT Module EB1200 352J Evaluation Board Figure 25 EB1200 352J Sheet 3 Drivers...

Page 32: ...Broadcom ACPL 352J EB1200 RM100 32 ACPL 352J Reference Manual Infineon EconoPIM 3 IGBT Module EB1200 352J Evaluation Board Figure 26 EB1200 352J Sheet 4 IGBT Module...

Page 33: ...Broadcom ACPL 352J EB1200 RM100 33 ACPL 352J Reference Manual Infineon EconoPIM 3 IGBT Module EB1200 352J Evaluation Board Figure 27 EB1200 352J Sheet 5 Power Management...

Page 34: ...Broadcom ACPL 352J EB1200 RM100 34 ACPL 352J Reference Manual Infineon EconoPIM 3 IGBT Module EB1200 352J Evaluation Board A 2 Layout Figure 28 EB1200 352J Assembly Drawing...

Page 35: ...Broadcom ACPL 352J EB1200 RM100 35 ACPL 352J Reference Manual Infineon EconoPIM 3 IGBT Module EB1200 352J Evaluation Board Figure 29 EB1200 352J Top Layer...

Page 36: ...Broadcom ACPL 352J EB1200 RM100 36 ACPL 352J Reference Manual Infineon EconoPIM 3 IGBT Module EB1200 352J Evaluation Board Figure 30 EB1200 352J Signal Layer 1...

Page 37: ...Broadcom ACPL 352J EB1200 RM100 37 ACPL 352J Reference Manual Infineon EconoPIM 3 IGBT Module EB1200 352J Evaluation Board Figure 31 EB1200 352J Signal Layer 2...

Page 38: ...Broadcom ACPL 352J EB1200 RM100 38 ACPL 352J Reference Manual Infineon EconoPIM 3 IGBT Module EB1200 352J Evaluation Board Figure 32 EB1200 352J Bottom Layer...

Page 39: ...BC C68 VJ1206A101JXQCW1BC C76 C77 885012208017 C78 TLJA107M010R1400 C80 C81 C83 C84 C86 C87 C89 C90 C92 C93 C95 C96 TMK316BJ106KL T D1 B240AE 13 D2 D3 D8 D9 D14 D15 D20 D21 D26 D27 D32 D33 D38 D39 US1...

Page 40: ...ECHNOLOGIES KINESTAS DOO DOES NOT TAKE RESPONSIBILITY FOR USING AND IMPLEMENTING BROADCOM TECHNOLOGIES IN OTHER DESIGNS R102 R103 CRCW120693K1FKEA R104 R105 CRCW1206150KFKEA U1 MC74VHC541DWR2G U4 U5 U...

Page 41: ...Broadcom ACPL 352J EB1200 RM100 41 ACPL 352J Reference Manual Infineon EconoPIM 3 IGBT Module EB1200 352J Evaluation Board Revision History Version 1 0 October 3 2019 Initial release of the document...

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