85
To remove the three (3) outlet (high pressure) check valves,
refer to Figure 7.15 and proceed as follows:
1. Insert the ‘T’ handle through the puller tool thimble
(item 1).
2. Turn the puller lower tee handle fully counterclockwise.
3. Insert the puller down through the high pressure port
tower.
4. Turn the puller upper tee handle clockwise until the
puller threads have engaged the check valve threads.
NOTE:
Do not turn the tool in too far. An
engagement of 2 or 3 threads is sufficient.
5. With the puller threads engaged with the check valve
threads, turn the tool lower handle clockwise to remove
the check valve. Both the high pressure port tower and
the outlet check valve will be removed.
6. Repeat steps 2 to 5 for the other outlet check valves.
Thermal Bypass Actuator Removal
Refer to Figure 7.16 and:
1. Remove the small bypass piston.
2. Obtain a brass rod approximately 1/4” (5.35 mm) in
diameter and 7” long.
3. Insert rod from the unloader/pressure regulator valve side
of the head.
4. Tap the rod gently with the dead blow hammer to free
the actuator.
Section 7 • Large Frame Pump
Portable Pressure Washer Familiarization and Troubleshooting Guide
Figure 7.15 — Outlet Check Valve Removal
Item
Name
1
Puller tool
2
Backup rings
3
Check valve
4
O-rings
Item
Name
1
Pump crankcase
2
Spring
3
O-ring
4
Spacer plate
5
Head gasket
6
Pump head
7
Insert brass rod here
8
Thermal bypass actuator
Figure 7.16 — Thermal Bypass Actuator Removal
