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Bridgeport GX 1000, Operators Safety Manual

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Bridgeport GX 1000 Operators Safety Manual Download Page 11

Page 11 

 

DO NOT remove

when operating.

 NV 001030376A 

FAX: +886-49-2252203

TEL: +886-49-2260536

MODEL

MFG.NO.

DATE

4 Tzu Chiang 3rd Road, NanTou City, 540 Taiwan

 

HARDINGE MACHINE TOOLS B.V., TAIWAN BRANCH

MADE IN TAIWAN

WEIGHT

KG

 NV 001030379A 

 NV 001030317A 

THIS MACHINE IS CONFIGURED TO

TYPE: DIN 69873 STANDARD HSK-A63

USE THE FOLLOWING TOOL HOLDER ONLY

10mm DEPTH, KEYWAY MUST 

COINCIDE WITH POCKET KEY

HSK-A63 TOOL HOLDERS THAT

THIS MACHINE IS CONFIGURED TO USE 

MAY RESULT IN PERSONAL INJURY OR

FAILURE TO USE PROPER TOOL HOLDER

MACHINE DAMAGE

 SPECIFICATION

CONFORM TO THE DIN 69873

 GX 001030335S

 

Summary of Contents for GX 1000

Page 1: ...Page 1 Operators Safety Manual GX 300 GX 510 GX 480 GX 480 APC GX 710 GX 600 GX 1000 GX 1300 GX 1600 GX 250 5AX Original instructions Document number 1902492 Issue E February 2009...

Page 2: ...d Covers 24 2 DOOR INTERLOCK FUNCTION 26 3 SAFETY DURING MACHINE OPERATION I 28 4 SAFETY DURING MACHINE OPERATION II 29 5 TOOLING AND ATC 30 6 WORKPIECE SETTING 32 7 MAINTENANCE AND INSPECTION INSIDE...

Page 3: ...to direct sunlight Chips coolant and oil must not be splashed on the outside of the machine or the NC unit The machine and the NC unit must not be subjected to excessive vibrations Ambient Temperatur...

Page 4: ...nd dry air 5 5 bar 80 psi or more Make sure that the air source can supply the volume of air specified in the Pre Delivery manual Installation See Pre Delivery Manual for full installation details As...

Page 5: ...r pipes are connected properly If the machine is equipped with any optional external equipment Chip Conveyor Pallet tool etc make sure that the electrical cable and hydraulic pneumatic pipes are conne...

Page 6: ...s could cause minor injuries or damage to the machine Keep caution labels clean and free from obstruction so operators can see at all times Never remove caution labels If a label comes off re affix it...

Page 7: ...H TO AVOID WITH SOFT CLEAN CAREFULLY WASH MARRING SURFACE NV 001030239A DAMAGE RESULTING FROM MISUSE NEGLIGENCE OR ACCIDENT IS NOT IMPORTANT HARDINGE INC COVERED BY THE MACHINE WARRANTY NV 001030236A...

Page 8: ...STUD ONLY TYPE JMTBA STANDARD MAS 403 1982 40 BT TAPER TOOL HOLDERS MACHINE DAMAGE MAS 403 1982 NV 001030323A SERVICING LINEAR GUIDES BALL SCREW KLUBER ISOFLEX NBU15 EVERY 600 HOURS FREQUENCY TYPE POI...

Page 9: ...E SUPPLY TERMINALS OVERCURRENT PROTECTION PROVIDED SHORT CIRCUIT INTERRUPTING CAPACITY OF THE OVERCURRENT PROTECTIVE DEVICE WIRING DIAGRAMS SPINDLE DRIVE SUPPLY VOLTS HERTZ PHASE MACHINE FLA CONTROL V...

Page 10: ...SHIPPING BRACKETS SCREWS LOCATED AS SHOW BELOW FOR THE AUTOMATIC TOOL CHANGER BEFORE OPERATING THIS MACHINE SCREWS NV 001030305A SINCE 2000 1 For running smoothly never accumulate too many chips on co...

Page 11: ...MADE IN TAIWAN WEIGHT KG NV 001030379A NV 001030317A THIS MACHINE IS CONFIGURED TO TYPE DIN 69873 STANDARD HSK A63 USE THE FOLLOWING TOOL HOLDER ONLY 10mm DEPTH KEYWAY MUST COINCIDE WITH POCKET KEY HS...

Page 12: ...USE NEGLI GENCE OR ACCIDENT IS NOT IMPORTANT HARDINGE INC COVERED BY THE MACHINE WARRANTY Max Spin dle Spe ed RPM Max Tab le Loa d kg Max Tool We igh t kg Max Tool D iameter mm Max Tool Le ng th mm NV...

Page 13: ...01030350A BL 001030229A NV 001030229A NV 001030228A NV 001030362A NVA001030240A NV 001030368A NV 001030379A NVA001030253A GX 600 GX 1000 Side View M0006 NV 001030323A NV 001030317A NVA001030354A NV 00...

Page 14: ...A WEEK CLEAN FILTER DO NOT BLOCK AIR INLET NV 001030228A NV 001030229A NV 001030379A 30 BT TAPE R 45 DEGREE P30T SPE CIAL ME TRICTHREADS FAILURE TO USE PROPERSTUD TY PE JMTBA STA NDARDMAS 403 1982 US...

Page 15: ...E APP LYING RS 232 CABLE A LWA YS CONNECT GX 480 Right Side View GX480DT APC GX480DT APC MARRING SURFACE CAR EF ULLY WASH WITH SOFT CLEAN AND DRY WINDOW C LOTH T OAVOID MARRING SURFACE C AR EF ULLY W...

Page 16: ...86 49 2252203 TEL 886 49 2260536 MODEL MFG NO DATE 4 Tzu Chiang 3rd Road NanTou City 540 Taiwan HARDINGE TAIWAN PRECISION MACHINERY LTD MADE IN TAIWAN WEIGHT KG GX 480 APC Left Side View GX 480 APC Ri...

Page 17: ...ES IN CONTROL CASE POWER MODEL KILOWATTS CONTROL VOLTS N C HERTZ PHASE MACHINE FLA SPINDLE DRIVE SUPPLY VOLTS WIRING DIAGRAMS THE OVERCURRENT PROTECTIVE DEVICE SHORT CIRCUIT INTERRUPTING CAPACITY OF O...

Page 18: ...32 CABLE ALWAYS CONNECT 76 2 4mm 2 Kgf D Hz F 76 2 4mm 2Kgf D Hz F MACHINE WARRANTY COVERED BY THE HARDINGE INC IMPORTANT ACCIDENT IS NOT NEGLIGENCE OR FROM MISUSE DAMAGE RESULTING MACHINE WARRANTY CO...

Page 19: ...THE FOLLOWING TOOL STUD ONLY TYPE JMTBA STANDARD MAS 403 1982 40 BT TA PE R TOOL HOLDERS MACHINE DAMAGE M AS 403 1982 FAILURE TO USE PROPER STUD OR MA CHINE DAMAGE P40T SPECIAL METRIC THREADS 40 BT TA...

Page 20: ...NE SUPPLY TERMINALS OVERCURRENT PROTECTION PROVIDED SHORT CIRCUIT INTERRUPTING CAPACITY OF THE OVERCURRENT PROTECTIVE DEVICE WIRING DIAGRAMS SPINDLE DRIVE SUPPLY VOLTS HERTZ PHASE MACHINE FLA CONTROL...

Page 21: ...YVS2 GX 001030335S Max Spindl e Speed RPM Max Table Load kg Max Tool Weight kg Max Tool Di ameter mm Max Tool Length mm Max Spindle Speed RPM Max Table Load kg Max Tool Weight kg Max Tool Diameter mm...

Page 22: ...nger However these safety devices will function only when they are set correctly covers can protect the operator from possible danger only when they are set correctly and also interlocks can only work...

Page 23: ...ns on Automatic Operation Machining Centres are usually operated according to programs stored in the NC memory During automatic operation the machinery starts suddenly or a machine unit may move unexp...

Page 24: ...re to the metalworking fluids and lubricants used in the metalworking process Although the Margard coating provides some protection against the cutting fluids the polycarbonate still degrades For up t...

Page 25: ...itted to a Bridgeport Machining Centre Given that a Bridgeport Machining Centre has a possible maximum cutter of 95mm with adjacent tool pockets empty and that the maximum projectile energy that the w...

Page 26: ...ible for safety within the factory Safety Officer should consider the actual cutting process being undertaken on the machine and ensure that the guard gives complete protection If a workpiece fixture...

Page 27: ...e spindle if the operator touches the cutting tool while the spindle is rotating The accidents described above in which the operator becomes entangled with the rotating parts of the machine will resul...

Page 28: ...safety devices in place The spindle speed must be lower than the allowable speed for the cutting tool If the spindle is rotated at a speed faster than the allowable speed of the cutting tool the cutti...

Page 29: ...rotating before touching it Never try to remove chips while the spindle is rotating Cover your hair and do not wear loose clothing or jewelry to avoid becoming entangled or caught in the machine Alwa...

Page 30: ...ool Weight 6 kg 7 kg Max tool length 250 mm 190 mm GX 600 GX 1000 ATC 24 tools 20 tools Max Tool Diameter 80 mm 95mm 89 mm Max Tool Weight 8 kg 6 kg Max tool length 300 mm 250 mm GX 1300 GX 1600 ATC 3...

Page 31: ...e taper tool taper shank surface and magazine pot tapered hole with a clean rag to remove chips and foreign matter When fixing a cutting tool such as a face mill in the milling chuck always use the sp...

Page 32: ...ity of the workpiece Make sure that the workpiece will not be loosened or distorted due to the clamping force Do not leave articles such as tools and rags inside the machine If the machine is operated...

Page 33: ...ll have potential and may give an electric shock if accidentally touched Before attempting maintenance and inspection inside the electrical cabinet be sure to turn OFF the power at the circuit breaker...

Page 34: ...re that the cutting tool and workpieces are all tightened securely They should be mounted and well balanced so that the cutting tool will not interfere with the workpiece or the machine Make sure that...

Page 35: ...ill not entangle chips When starting work and prior to machining warm up the spindle and each controlled axis This will minimize the influence of thermal displacement on workpiece accuracy Workpiece m...

Page 36: ...achine The coolant must not peel the coating off the machine The coolant must not cause hardening or swelling of chemical parts rubber parts synthetic Resin parts etc The coolant must not cause deteri...

Page 37: ...ng Door Interlock The ATC Checking door interlock function disables the manual operation of the ATC magazine and prevents automatic operation of the machine whilst the door is open The door interlock...

Page 38: ...he manual specifically states that it can be done In addition to the instruction manual Electrical diagrams and Parameter tables are also supplied with the machine to help with electrical maintenance...

Page 39: ...the operation of the controls Wear protective gloves and safety glasses when handling coolants or oils 12 2 Release of trapped person If a person is trapped as a result of a controlled axis movement...

Page 40: ...NEL INSIDE MACHINE or UNDER MAINTENANCE signs around the machine to stop anyone from switching on the power or operation the machine while work is in progress If work inside the machine or inspection...

Page 41: ...in Keep these instruction manuals safely so that you do not lose them If you do lose any of these manuals contact the relevant supplier for a replacement If you attempt to operate the machine without...

Page 42: ...released the warning lamp blinks in red and a warning buzzer sounds intermittently You must recognize that the door interlock function is released when the warning lamp is blinking in red Before oper...

Page 43: ...ediately to prevent possible damage When removing swarf never use bare hands always use protective gloves and wear protective eyewear Never use hands when handling swarf always use a tool designed for...

Page 44: ...d be taken in these circumstances as the machine is not ATEX compliant and an explosion could occur ATEX compliant extraction systems are available at request The Machining Center is not designed to m...

Page 45: ...ss doors to allow swarf removal it is not necessary to climb into the machine guard In the unlikely event that this warning is ignored and the main access door is closed then the door will latch shut...

Page 46: ...signed to have sufficient impact resistance to protect the operator from the ejection of tips from standard tools or similar objects It is important for the operator to be aware that the guards cannot...

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