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5

Symptoms  

Solutions 

7.  The secondary hi-limit thermostat keeps 
 activating. 

 

Test the hi-limit thermostat.  Replace it if necessary. 
Inspect the hi-limit thermostat wiring for loose, damaged or overheating wires or terminals.  Repair or replace wiring 
as necessary. 
Test the thermostat for proper temperature adjustment.  The recommended temperature is between 188

°

 and 192

°

F.  

Test below the brew cone with water only. Temperature higher than 192

°

F may cause the hi-limit to activate. 

WARNING: 

If the thermostat cannot be adjusted properly it should be replaced.  The thermostat is calibrated at the factory 
and no attempt should be made to recalibrate it.  Use only original or authorized replacement parts.

 

 

8.  The brewing temperature is either too hot   or 
too cold. 

 

Inspect thermostat bulb for excessive lime buildup. 
Is the thermostat bulb in clip and attached to the immersion element? Reattach bulb if necessary 
Adjust or replace the thermostat.  Turn the adjustment screw clockwise to increase the temperature, counter-
clockwise to decrease.  Turn the adjustment screw a maximum of 1/8 turn per adjustment.  Retest and adjust again 
if necessary.  The recommended temperature is between 188

°

 and 192

°

F.  Test below the brew cone with water 

only. 

WARNING: 

If the thermostat cannot be adjusted properly it should be replaced.  The thermostat is calibrated at the factory 
and no attempt should be made to recalibrate it.  Use only original or authorized replacement parts. 

 

 

Test the thermostat sensor with an ohmmeter.  The sensor should read approximately 100,000 

 at a normal room 

temperature of approximately 25c.  As the heat to the sensor increases, the reading should decrease to zero. 
Inspect wiring for correct, loose or damaged wires or terminals. 
Test for correct voltage at the power supply. 

 

 

 

9.  The brewing cycle is too slow. 

 

Inspect and clean the spray head, siphon tube and reservoir down spout. 
Inspect and clean the brew cone 

10.  The beverage level is   inconsistent. 

 

Inspect and clean the spray head, silicone tubing and siphon fittings. 
Inspect and clean the brew cone. 

11.  Water dripping from the spray head. 

 

Inspect and clean the spray head, siphon tube and reservoir down spout. 
Inspect and tighten siphon tube. Replace “O”-Ring if necessary. 
Test the brewing temperature. Adjust the thermostat if necessary. 

12.  Water leaking from unit. 

 

Inspect gaskets. Replace if necessary. 
Test the brewing temperature. Adjust the thermostat if necessary. 
Inspect housing for damage. 

13.  Warmers will not heat. 

 

Test warmer switch. Replace if necessary. 
Test warmer element. Replace if necessary. 
Inspect wiring for correct, loose or damage wires or terminals. 

14. Poor 

tasting 

coffee. 

 

Inspect and clean brew cone, area above brew cone, spray head, siphon tube and reservoir down spout. 
Spray head must be in place for proper coffee extraction. 
Test brewing temperature. Adjust thermostat if necessary. 
Incorrect filter paper being used. 
Change amount of or brand of coffee being used. 

15.  Water overflows the filter paper. Grounds in 
 coffee. 

 

Too much coffee being used. Decrease amount of coffee. 
Incorrect filter being used. Try another brand of filters. 
Two filters being used. Use only one filter for each brew. 
Fine grind coffee may cause overflow. Decrease amount of coffee used.  
If using fine grind coffee, use extended brew spray head. 
Inspect brew cone for damage. 

 

 
 
 

Summary of Contents for 1033044

Page 1: ...9 1033049 FM CS114 C 4 26 05 20333 S Normandie Avenue Torrance California 90502 USA 310 787 5444 800 421 6860 FAX 310 787 5412 USA E mail brew brewmaticusa com Int l E mail brew_equip brewamticusa com Website brewmatic com P P A A R R T T S S A A N N D D S S E E R R V V I I C C E E ...

Page 2: ...the exception of cords with plugs already attached all electrical connections or alterations to the power supply should be performed by a licensed electrician complying with all applicable electrical codes having jurisdiction When repairing or replacing internal electrical wiring in part or in whole use only terminals and wires with the same rating gauge and insulation covering When calling for in...

Page 3: ...3 WIRING DIAGRAM OLD WIRING DIAGRAM FOR REFERENCE ONLY Models With A Secondary Hi Limit Thermostat Models Without A Secondary Hi Limit Thermostat ...

Page 4: ...is correct Inspect for loose damaged or overheating wires or terminals Repair or replace wiring as necessary 3 The coffee brewer will not heat The brew cycle and warmers work The water for brewing is cold Test the thermostat Replace it if necessary Reset or replace the primary hi limit thermostat Test the thermostat sensor Replace it if necessary Test the immersion element Replace it if necessary ...

Page 5: ...room temperature of approximately 25c As the heat to the sensor increases the reading should decrease to zero Inspect wiring for correct loose or damaged wires or terminals Test for correct voltage at the power supply 9 The brewing cycle is too slow Inspect and clean the spray head siphon tube and reservoir down spout Inspect and clean the brew cone 10 The beverage level is inconsistent Inspect an...

Page 6: ...how to test units and what to look for when cleaning or repairing them 3 All units should be examined to make sure all components are functioning properly If any damage or malfunction is apparent the component should be replaced 4 Examine the power supply cord for evidence of damage or overheating Replace cord if necessary 5 Make sure the wall receptacle is in good condition and is properly ground...

Page 7: ...D USE ONLY ORIGINAL REPLACEMENT PARTS PART SUBSTITUTION COULD CREATE A FIRE RISK AND THE DANGER OF PERSONAL INJURY 5d Unplug the power supply cord and turn all switches to the off position 5e To reset the hi limit thermostat pour two decanters of cold water into the water compartment The cold water will cool down the hi limit thermostat bulb and the immersion element After approximately two minute...

Page 8: ...1 oz to 20 oz of water Nitric Acid 1 oz to 20 oz of water Phosphoric Acid 1 oz to 20 oz of water Heavy Duty Acid Cleaner 1 oz to 20 oz of water Intech 52 Without anti foam agent 1 oz to 40 oz of water LX 453 Scale X Plus Care products Rockline Automatic Coffeemaker Cleaner WARNING FOLLOW ALL REGULATIONS WHEN USING ACID BASE CLEANERS WARNING USE APPROPRIATE SAFETY PRECAUTIONS WHEN USING ACID BASE C...

Page 9: ... Dichem Chemicals Sulfuric Acid Ethyl Acetate Toluene Farmer Brothers Urn Cleaner Trichloroethane Gasoline Turpentine Green Cleaner Danamark WD 40 Green Delimer Danamark Whirl Husky Degreaser Care Products Windex Hydrochloric Acid Zep Lac 45 Or any product containing petroleum distillates These products have been tested specifically at the temperature and molded stress levels of our application We...

Page 10: ... 1030439 Channel Wire 10 6003091B Element Pan Assy See page 10 for parts list 11 6000225 Brew Cone Plastic 12 6000481 Stove Shell 13 9303119 Washer Lock 6 14 9001228 Screw 6 32 x 1 1 4 15 9906472 Foot Black 1 2 Also Available 16 9919445 Clean Out Spring PARTS DIAGRAM PARTS LIST Element Pan Assy Item No Part No Description 1 6001020 Porcelain Pan Black 6001007 Porcelain Pan Brown 2 1039032 Warmer E...

Page 11: ... cover Incorrect installation or operating procedures will void the warranty and may damage this appliance This appliance must be electrically grounded to prevent electric shock or injury to the operator 1 Remove the existing top cover If there are any wires connected to the top cover remove them 2 Determine the type of switch the new top cover has and use the appropriate diagram below when attach...

Page 12: ...4 40 x 1 4 16 9303128 Washer Lock W Int Tooth 4 17 9201128 Nut Hex 4 40 18 9920434 Thermostat See page 14 for additional info item 35 1039104 Thermostat Kit 19 6000363 Clip Thermostat Bulb 20 9920459 Hi Limit Thermostat Main See pages 13 for additional info 21 9001136 Screw 6 32 x 1 22 1040010 Spacer Hi Limit Thermostat 23 9914285 Nut Push On Tinnerman 6 24 6000364 Clip Hi Limit Thermostat Bulb 25...

Page 13: ...mit will turn the entire coffee brewer off If the main hi limit fails to turn the entire coffee brewer off the secondary hi limit will turn the main heating element off To assure correct operation and safety the entire sensing surface of the secondary hi limit must make contact with the center wall of the housing If the sensing surface is not making correct contact adjust the mounting bracket unti...

Page 14: ...ch 9919452 terminal 1 and black wire originating from secondary hi limit 9920393 and connect both wires on terminal 1 on thermostat 9920434 6 Connect one end of the black wire provided in kit to terminal 3 on power switch 9919452 Connect the opposite end of the black wire to terminal 2 on thermostat 9920434 Reconnect existing wires to terminal on thermostat 9920434 according to the wiring diagram ...

Page 15: ...20333 S Normandie Avenue Torrance California 90502 USA 310 787 5444 800 421 6860 FAX 310 787 5412 USA E mail brew brewmaticusa com Int l E mail brew_equip brewamticusa com Website brewmatic com ...

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