Brewer's Ledge Treadwall AM Service Manual Download Page 9

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Hydraulic unit:

Complete lhydraulic unit

$ 450.00

Casters:

Universal Set w/ extra post pad

$ 345.00

Manuals/Video:

"Climbing Tips" manual

$ 9.95

Programming video

$ 9.50

Paint Supplies:

Panel paint - one gallon

$ 26.00

Panel paint - touch-up can w/ brush

$ 13.50

Climbing Holds:

6' Set complete

$ 475.00

4' set complete

$ 347.50

Granite or Sandstone, each

$ 7.90

Large Artificial holds, each

$ 13.00

(See "

Holds Ordering Sheet

" for more information. All holds come with bolts.)

All non-government orders shipped COD unless prepaid.
All Prices subject to change without notice.
Prices do not include the cost of shipping. Please specify your preferred method of shipping.

Brewer's Ledge Inc.

34 Brookley Road
Jamaica Plain, MA 02130 USA
1-(800)-707-9616
(617)-983-5244
(617)-983-5261 Fax
8/5/97

Summary of Contents for Treadwall AM

Page 1: ...Manual Treadwall Model AM tm Copyright 1997 Brewer s Ledge Inc C DOCUME 1 JEFFBR 1 DESKTOP SERVICE1 SAM 12 07 94 06 29 04 If you have any questions please do not hesitate to call 8 30 5 E S T 1 800 7...

Page 2: ...adjuster Access hole Adjustable bearing Pulley bar Access hole Angle adjust wheel Cable guard Locking disk Treadwall model AM side view Resistance turnbuckle Control line Control lever Weight line We...

Page 3: ...on X X Clean Holds X Check Harness cord for wear X Lubricate Chains X Grease Bearings X MAINTENANCE PRIORITY ITEMS 1 First month A Adjust the drive chain and main chains See the inside of the control...

Page 4: ...xamine the Harness Cord occasionally to check wear on the cord Check area of cord under the cord locks attached to the harness If the outer sheath is frayed replace as soon as convenient The Harness C...

Page 5: ...sily obtained at a bike shop and does not have an adverse odor or appearance People required 2 people Time required 20 minutes Tools required Triflow or equivalent spray lube with small tube to direct...

Page 6: ...small double chain from pump coupling to see if wall will run free If pump is frozen up replace hydraulic unit Motor makes excessive noise Low hydraulic oil Add oil to Pump Assembly Open panel remove...

Page 7: ...side not centered in frames Main external X bracing needs re adjustment See Service Bulletin 2 Hydraulic Assembly leaks oil Valve gland nut loose See Service Bulletin 6 Cord has too much friction Cor...

Page 8: ...tom 10 or 11 foot model each 40 00 Set of Elastics to secure side covers 10 00 Backcovers all sizes 180 00 Stickers Labels Resistance Lever Label 8 00 Treadwall Logo 20 00 Safety Sticker Hands Out N C...

Page 9: ...475 00 4 set complete 347 50 Granite or Sandstone each 7 90 Large Artificial holds each 13 00 See Holds Ordering Sheet for more information All holds come with bolts All non government orders shipped...

Page 10: ...stment 8 Replacement of Brake Control line Upper Pulley Bar 10 Adjustment of Chain Tension 13 Valve Arm Adjustment 18 Hold placement 19 Pump alignment and pump shaft fit 20 Adjustments for a stiff Tre...

Page 11: ...rop down Rotate the wall to give the desired height and perform what ever service is necessary Removal of more than one panel may be accomplished at standing position by reaching in through the first...

Page 12: ...p on the right side just below the angle adjuster wheel should be 3 If the wall needs adjustment loosen both turnbuckles at the bottom of the X Braces in the back re tighten on the side to which you w...

Page 13: ...each touch c If the microswitch was just installed check to ensure you have attached one wire to the terminal marked common with the other to either remaining terminal If you are installing a new micr...

Page 14: ...pe 7 Remove shackle from front loop and cable will come free Installing 1 New cable is pre bent at a certain spot Push this bend into Adjuster Pipe hole so that end with shackle leads to back of machi...

Page 15: ...a few turns Now hold the windings at the bottom of the pipe to keep them from loosening and with your other hand remove the shackle from the front loop Continue to hold the windings in place while yo...

Page 16: ...d a fraction of a turn Tighten firmly but do not over tighten 7 Re tighten the small setscrew Do not over tighten 8 Replace the control lever arm onto the valve Be extremely careful when replacing the...

Page 17: ...loop you have just tied This will make it so that you can easily replace the harness cord without disturbing the control line in the machine Finally cut off the excess control line near the knot and...

Page 18: ...through the pulley bar at point a and straight up through the access hole Tie a small knot in this end of the line Now take your coathanger tool and push it into the side access hole and over the cen...

Page 19: ...th a wrench to push the bearing down Do not overtighten the chains You just want to take out the excessive slack As you tighten the bearing wiggle the lower panel as shown in the diagram Look down in...

Page 20: ...se to horizontal almost parallel to valve axis This angle between the valve handle and the lever determines how high you are on the wall when the brakes release To raise the brake point straighten the...

Page 21: ...ll restrict the machine from rotating as the panel moves around the bottom or top of the Treadwall In an extreme case the force can cause a hold or panel to break If the Treadwall suddenly locks up an...

Page 22: ...re is no looseness follow all the steps If there is any play skip to step 10 There are two 1 2 bolts 3 4 wrench that secure the main bearing to the frame Loosen these on the pump side Also slightly lo...

Page 23: ...and free to move The ends of the panels shouldn t contact the outside of the channel grooves especially at the top Center the panels between the channels Loosen the setscrews on both the upper channe...

Page 24: ...he machine is first set up use the turnbuckle to adjust the levers to look like the diagram then fine tune to give the proper speed of descent at the middle position When servicing the turnbuckle be v...

Page 25: ...lt extra hold small hammer If you have any questions please do not hesitate to call 8 30 5 E S T 1 800 707 9616 Note To remove pump housing The box that surrounds the hydraulic unit is held on by two...

Page 26: ...he bolt Placing New Tee nut Notice that the Tee nuts have three prongs which insert into the back of the panels When replacing the damaged Tee nut rotate the prongs to enter the panel in a different o...

Page 27: ...odruff key from the pump shaft Woodruff keys are semi circular It may take a bit of effort to get the old key out use a small screwdriver and hammer if necessary When installing the new key make sure...

Page 28: ...t a serious problem If one loosens completely and comes apart however the x bracing rod will drop down and become caught between two panels This will cause damage the rod will be bent and panel damage...

Page 29: ...lamp a 2x4 across the front of the machine as in the diagram to prevent misaligning the machine MOVING IN A ROOM WITH OVERHEAD OBSTRUCTIONS If pipes ducts beams or suspended ceilings prevent moving th...

Page 30: ...ect the coupling the the large main shaft Loosen but do not remove the large bearing bolts that hold the pillow block bearing to the top of the frame While one person lifts the right channel from belo...

Page 31: ...split ring may be attached between the valve lever and the weight as shown in the diagram To install the split ring untie the weight frrom the valve lever and tie a loop in the end of the cord Install...

Page 32: ......

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