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Series 5A and Series 5B I.S. Valve Status Monitor

Installation, Operation and Maintenance Manual

11. Field Wiring

Bray Series 5A and 5B I.S. are assembled with  
numbered terminal blocks on a printed circuit 
board designed to conform to Intrinsically Safe 
requirements. Bray Series 5A VSMs contain a 4-pole 
terminal block, while the Series 5B VSMs contain a 
12-pole terminal block. All switches are pre-wired 
into the terminal block. Several features have been 
designed to help ease field wiring:

•  Terminal blocks are angled towards the cover 

opening.

•  Wiring diagram is attached to the inside of cover.

•  Two side conduit entries are available for all 

models. Additional rear conduit entry available 
on S5B resin trim.

Turn off all power and lock out service panel before 
installing or modifying any electrical wiring.

Observe all applicable safety regulations for 
electrical equipment installed in potentially 
explosive (hazardous) locations.

NOTICE

•  Do not re-machine the conduit entry threads or 

create any new holes in the enclosure. 

•  Do not remove the screw-in conduit plugs 

(aluminum housing) or peel-off decal (resin 
housing) until it is time to wire into the unit's 
terminal blocks. 

•  Do not tamper with or modify any exposed 

O-rings or gaskets.

•  A minimum of 18 AWG wire is recommended 

for all field wiring.

•  The terminals inside the VSM accept wire sizes 

ranging from 14 to 20 AWG.

•  The conduit connections must be properly sealed 

to maintain the weatherproof integrity of the 
VSM enclosure.

10. Accessing Internal 

Components

Access to the S5AB internals is done by removing 
the cover from the unit. The steps for removal are 
as follows: 

Do not open when energized or an explosive 
atmosphere is present.

10.1 Cover Removal 

1.  Loosen captive cover bolts. The S5A contains 

4 bolts and the S5B contain 6 bolts located 
around the perimeter of the unit. 

2.  Pull the cover up and away from unit. Do not 

use a wedge device to remove cover.  

3.  Perform internal adjustment. Reference position 

adjustment section.

10.2 Cover Installation 

1.  Ensure o-ring is seated in the o-ring groove. 

2.  Press on cover ensuring captive bolts are aligned 

with the bolt holes. 

3.  Tighten cover bolts to 13-18 lb-in [1.5-2.0 Nm] 

in a cross pattern.

X

Summary of Contents for 5A Series

Page 1: ...SERIES 5A AND 5B INTRINSICALLY SAFE VALVE STATUS MONITOR Installation Operation and Maintenance Manual THE HIGH PERFORMANCE COMPANY BRAY COM...

Page 2: ......

Page 3: ...n 3 7 Hazardous Locations 4 8 Pre Installation Storage 4 9 Mounting 5 9 1 Adjustable Bracket 5 9 2 Fixed Bracket 6 10 Accessing Internal Components 7 10 1 Cover Removal 7 10 2 Cover Installation 7 11...

Page 4: ...this device is installed must have proper safeguards to prevent injury to personnel or damage to equipment should failure of system components occur 3 Qualified Personnel A qualified person in terms o...

Page 5: ...and 5B Intrinsically Safe Valve Status Monitors VSMs provide visual and electrical indication of position of any VDI VDE 3845 compliant quarter turn device The S5A and S5B I S VSMs are designed to op...

Page 6: ...with a third party approved barrier that meets conditions specified in the control drawing WD 000393 Enclosure may contain aluminum Care must be taken to avoid hazard due to impact or friction Resin h...

Page 7: ...bottom of the VSM 5 Attach mounting bracket and nylon washers to the VSM using mounting bracket bolts a Tighten mounting bolts in a cross pattern to 70 8 in lbs 8Nm b Ensure that the bracket remains...

Page 8: ...M shaft engages with actuator pinion 3 Install bracket mounting bolts with lock washers as seen below a Tighten mounting bracket bolts to 44 3 in lbs 5Nm 9 2 2 Resin Brackets Bray s single piece resin...

Page 9: ...y new holes in the enclosure Do not remove the screw in conduit plugs aluminum housing or peel off decal resin housing until it is time to wire into the unit s terminal blocks Do not tamper with or mo...

Page 10: ...olts in a cross pattern to 80 lb in 9 Nm for aluminum housing or 17 7 lb in 2 Nm for resin housing Reference Cover Installation NOTICE If the valve status monitor is mounted on a vertical pipe it is r...

Page 11: ...cations when making modifications to the assembly NOTICE Ensure that open and close cams are properly set after any modification to visual indication Bray Series 5A and 5B I S VSM visual indication ca...

Page 12: ...s towards the yellow cam to disengage the cam from the fixed cam holder 3 While the cam is disengaged rotate the cam to the position that will activate the close switch a NOTE Do not attempt to adjust...

Page 13: ...nal is received in close position or vice versa Field wiring is reversed Rewire field wiring Corrosion inside unit Condensation forming Seal conduit opening Water leaking in Check all seals and possib...

Page 14: ...12 Series 5A and Series 5B I S Valve Status Monitor Installation Operation and Maintenance Manual 15 Exploded Views 1 2 3 4 5 7 6 Exploded View 5A Aluminum Trim...

Page 15: ...13 Series 5A and Series 5B I S Valve Status Monitor Installation Operation and Maintenance Manual Exploded View 5A Resin Trim 6 3 5...

Page 16: ...14 Series 5A and Series 5B I S Valve Status Monitor Installation Operation and Maintenance Manual 1 2 3 4 5 7 6 Exploded View 5B Aluminum Trim...

Page 17: ...15 Series 5A and Series 5B I S Valve Status Monitor Installation Operation and Maintenance Manual Exploded View 5B Resin Trim 1 6 2 4 5 3...

Page 18: ...Resin 16 Replacement Parts 16 2 Replacement Parts Resin Housing 16 1 Replacement Parts Aluminum Housing 17 Basic Tools Common To All Units Terminal Connections Screwdriver tip flat blade All switches...

Page 19: ...17 Series 5A and Series 5B I S Valve Status Monitor Installation Operation and Maintenance Manual...

Page 20: ...Texas 77041 Tel 281 894 5454 bray com THE HIGH PERFORMANCE COMPANY BRAY INTERNATIONAL PRIMARY SALES AND SERVICE LOCATIONS USA Houston Texas CHINA Hangzhou Zhejiang MEXICO Zapopan Jalisco RUSSIA Moscow...

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