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BraunAbility Rampvan, Maintenance And Service Manual

The BraunAbility Rampvan Maintenance and Service Manual provides comprehensive information for owners and technicians. This indispensable manual covers everything from routine maintenance to troubleshooting and repairs. It is available for free download at manualshive.com, enabling easy access to this essential resource for all Rampvan users.

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Page 17A

Page 18A

Pre-2007 

Power Door,

 Infloor 

Ramp and Kneel

 Wiring Diagram

To:  OEM

Door (Module

Connector Side)

To:  OEM

Door (Module

Connector Side)

To:  OEM

Door (Module
Harness Side)

To:  OEM

Door (Module
Harness Side)

Door

Open

Switch

Ramp

OUT

Switch

Transmission

Interlock

Switch

Fuse Block 

S-7105-1

50 AMP

E40142A

S-6104

36-4091-0

36-1026-1

RW-7704-1

S-7102-1

S-7116-1

36-1017-3

E90114A

SR-9161-1

S-7101-1

NOTE:  Dashed lines indicate modified OEM door.

S-7130-1

RC50066A

36-1012-3

TO Battery (+)

TO OEM
Ingnition

Kneel Actuator 

RC50106A

Relay 1

OEM Door Relay Board 

100380-001

Ramp

IN

Switch

Gr

ound Stud

Body

Ground

Ground Stud

PMM Contr

oller 

35-4086-0

Magnetic

Entry

Switch

Kneel Override

Switch

35-8536-0

Yazaki

Connector

(N/A)

Ramp Motor

and Gear Box

EC40110A

6

13

4

2

15

16

1

-

-

+

+

K3

11

J1

9

9

8

6

13

4

2

15

16

1

-

-

8

+

+

K4

6

13

4

16

D3

100380-

Assy

11

Rev

J2

9

8

Omron

G8NW

-

K5

1

12VDC

2

XXXXXX JAP

AN

1

11

K1

9

8

6

13

4

16

1

11

K2

D2

D1

IGN.

BAT.

25

30

F-3

F-3

F-4

F-2

F-4

F-1

F-1

F-2

3

ON

OFF

PWR

DOOR

6

5

4

3

2

1

COLOR

FUNCTION

NO.

16-COND WIRE CODE

7

8

9

10

11

12

13

14

15

16

WH/GY - 20G

NONE

WH/RD - 20G

NONE

BK - 18G

RD -16G

WH/BN - 20G

GY/YL - 20G

WH - 20G

WH/PU - 20G

BR/GN - 20G

BK - 20G

BK - 20G

GY/BK - 20G

YL - 20G

WH - 18G

Kneel Raised

N/A

Park Switch

N/A

L2G - Not Used

Logic Power

Kneel Lowered

Ramp Stowed

Ramp Deployed

Door Full Open

Door Closed

Latch Out - Gnd

Latch In - Gnd

Ramp Gate 
Unlocked - N/A

Mag Switch
Lockout

Ramp Delay
Enable - Gnd

9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

WH - 10G

RD - 12G

Ground

High Current
Power

1

2

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

BK - 18G

BL - 18G

Ground

Park

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

BK -20G

WH/RD - 20G

Ground

Park

1

2

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

WH - 22G

WH - 22G

Mag Entry

Mag Ground

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

WH/RD - 18G

RD - 18G

Mag Entry

Mag Ground

1

2

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

BK (Switch)

BL (Switch)

Ground

Ramp Stowed

1

2

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

BK/GY - 18G

WH - 18G

Ground

Ramp Stowed

1

2

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

BK - 14G

RD - 14G

Ramp Motor 2

Ramp Motor 1

1

2

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

BK - 14G

RD - 14G

Ramp Motor 2

Ramp Motor 1

1

2

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

BK - 16G

GN - 16G

Door Motor

Latch Solenoid

BK - 16G

GN - 16G

Door Motor

Latch Solenoid

1

2

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

BL (Switch)

BK (Switch)

Ground

Ramp Deployed

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

BK - 20G

BN - 20G

Ground

Ramp Deployed

1

2

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

BK - 20G

BN - 20G

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

BK - 20G

WH - 20G

2

1

COLOR

NO.

2-COND WIRE CODE

BK - 16G

WH - 16G

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

BK - 20G

WH/PU - 20G

Ground

Door Full Open

FUNCTION

Ground

Door Full Open

1

2

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

NONE

WH/BN-20G

Kneel Lowered

N/A

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

PU - 20G

2

NONE

N/A

Kneel Lowered
(Fake)

1

2

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

WH - 16G

GY - 16G

Door Motor

Latch Solenoid

BK - 16G

GN - 16G

Door Motor

Latch Solenoid

2

1

3

2

1

COLOR

FUNCTION

NO.

3-COND WIRE CODE

BL/WH - 18G

WH - 18G

Kneel ON/OFF

3

BK - 18G

Ground

Dash Operate

2

1

COLOR

FUNCTION

NO.

3-COND WIRE CODE

WH/YL - 20G

WH/OR - 20G

Kneel ON/OFF

3

BK - 20G

Ground

Dash Operate

2

1

COLOR

FUNCTION

NO.

3-COND WIRE CODE

BK - 14G

LT GN - 14G

Kneel Override

3

NONE

N/A

Kneel Motor 1

1

2

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

BK - 16G

RD - 16G

Kneel Motor 2

Kneel Motor 1

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

BK - 14G

RD - 14G

Kneel Motor 2

Kneel Motor 1

1

2

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

BK - 16G

RD - 16G

Ground

Logic Power

2

1

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

BK - 14G

RD - 14G

Ground

Logic Power

4 5 6
1 2 3

6

5

4

3

2

1

GY/BK - 20G

FRONT VIEW SHOWN

REAR VIEW SHOWN

COLOR

FUNCTION

NO.

9-COND WIRE CODE

7

8

9

BK - 20G

GY/YL - 20G

BK - 20G

WH - 20G

BK - 20G

DK BN - 14G

NONE

LT BN - 14G

Ramp Stowed
Ground

Ramp Stowed

Ramp Deployed
Ground

Ramp Deployed

Ground

Ramp Gate
Unlock

Ramp Motor 1

N/A

Ramp Motor 2

6

5

4

3

2

1

COLOR

FUNCTION

NO.

9-COND WIRE CODE

7

8

9

NONE

WH - 18G

NONE

NONE

NONE

NONE

RD - 14G

NONE

BK - 14G

N/A

Ramp Stowed

N/A

N/A

N/A

N/A

Ramp Motor 1

N/A

Ramp Motor 2

1

2

3

1

2

3

1

2

2

1

COLOR

FUNCTION

NO.

6-COND WIRE CODE

LT BN - 14G

DK BN - 14G

Ramp Motor 2

3

NONE

N/A

4

LT BL - 14G

PMM Door close

5

NONE

N/A

6

YL - 14G

Sleep Harness

Ramp Motor 1

2

1

COLOR

FUNCTION

NO.

5-COND WIRE CODE

NONE

WH/BK - 18G

N/A

3

NONE

N/A

4

NONE

N/A

C-Pillar Ground

5

BK - 18G

C-Pillar Operate

2

1

COLOR

FUNCTION

NO.

6-COND WIRE CODE

NONE

NONE

3

BN/BL - 20G

4

NONE

N/A

5

WH/YL - 20G

Kneel ON/OFF

6

NONE

WH - 10G

LT GN - 14G

BK - 14G

LT BL - 14G

LT BN - 14G

DK BN - 14G

DK BN - 14G

BN/BL - 20G

WH/GY - 20G

WH/BN - 20G

WH/BN - 20G

GY/YL - 20G

WH - 18G

YL - 20G

GY/BK - 20G

BK - 20G

BK - 20G

BN/GN - 20G

BN/GN - 20G

BK - 18G

WH/OR - 20G

WH/YL - 20G

WH/GY - 20G

WH/BN - 20G

GY/YL - 20G

WH - 18G

YL - 20G

LT GN - 14G

WH - 10G

RD - 12G

RD - 10G

BK - 14G

YL - 14G

LT BL - 14G

LT BN - 14G

DK BN - 14G

GY/BK - 20G

BK - 20G

BK - 20G

BN/GN - 20G

BK - 18G

WH/OR - 20G

WH - 18G

BL/WH - 18G

BL - 18G

RD - 10G

RD - 10G

BK - 14G

BK - 14G

RD - 12G

RD - 12G

WH - 22G

RD - 12G

WH - 22G

BK - 18G

BK - 18G

BK - 18G

BK - 18G

RD - 16G

WH/RD - 20G

WH/OR - 20G

RD - 16G

WH/YL

 - 20G

WH/RD - 20G

WH/OR - 20G

YL

 - 14G

BK - 14G

LT

 GN - 14G

WH - 10G

RD - 12G

WH - 10G

BK - 12G

BK - 20G

BK - 20G

BK - 14G

WH - 18G

BK - 18G

YL

 - 20G

WH/RD - 18G

LT

  BL

 - 14G

LT

 BN - 14G

DK BN - 14G

WH - 12G

BK - 14G

RD - 12G

YL

 - 14G

BK - 16G

WH/BK - 18G

BK - 18G

BK/GY

 - 18G

RD - 12G

YL - 14G

BK - 14G

LT GN - 14G

BK - 14G

LT BL - 14G

LT BN - 14G
GY/BK - 20G

BN/BL - 20G

GY/YL - 20G

WH/GY - 20G

WH/OR - 20G

RD - 12G

WH/RD - 18G

YL - 14G

WH/RD - 18G

RD - 18G

DK BN - 14G

BN/GN - 20G

WH - 12G

BK - 14G

BK - 14G

LT BL - 14G

LT BN - 14G
GY/BK - 20G

BN/BL - 20G

WH/BN - 20G

GY/YL - 20G

WH/PU - 20G

WH - 20G

WH/PU - 20G

WH - 20G

WH/PU - 20G

WH - 20G

WH/PU - 20G

WH - 20G

WH/OR - 20G

BK - 16G

WH - 16G

BK - 20G

WH/PU - 20G

BK - 20G

WH/PU - 20G

BK - 16G

GN - 16G

DK BL - 20G

LT GN - 20G

YL - 20G

BK - 14G

RD - 14G

DK BL - 20G

GN - 16G
BK - 16G

LT GN - 20G

YL - 20G

BK - 14G

GY/YL - 20G

TN/WH - 20G

BN - 16G

BN - 16G

PK - 20G

WH - 16G

GY - 16G

WH - 16G

GY - 16G

DK BL - 20G

LT GN - 20G

YL - 20G

BK - 14G

RD - 14G

BN - 20G

BN - 20G

BK - 20G

BN - 20G

BK - 20G

BN - 20G

BK - 20G

WH - 20G

RD - 12G

WH/RD - 18G

N/A

N/A

N/A

PMM Operate

2

1

2

1

1

2

1

2

1

2

1

2

1

COLOR

NO.

2-COND WIRE CODE

BN - 20G

2

1

COLOR

FUNCTION

FUNCTION

NO.

2-COND WIRE CODE

NONE

BN - 20G

NA

Ramp Deployed

2

NONE

NA

Ramp Deployed
(Fake)

1

2

1

2

1

2

1

2

1

2

1

2

2

1

COLOR

FUNCTION

NO.

6-COND WIRE CODE

WH/BK - 18G

BN/BL - 20G

3

WH/RD - 18G

4

LT BL - 14G

5

NONE

6

BN/GN - 20G

2

1

COLOR

FUNCTION

NO.

6-COND WIRE CODE

WH/OR -20G

WH - 20G

3

WH/OR - 20G

Mag Operate

4

OR - 20G

PMM Door Close

5

NONE

N/A

6

YL - 20G

Door Closed

PMM Trigger

C-Pillar Operate

Mag Operate

PMM Door Close

N/A

Door Closed

PMM Trigger

C-Pillar Operate

6 5 4
3 2 1

3 2 1
6 5 4

1 2 3 4 5

2

1

COLOR

FUNCTION

NO.

8-COND WIRE CODE

WH - 12G

RD - 12G

Kneel Motor 2

3

BK - 14G

Kneel Override

4

NONE

N/A

N/A

5

NONE

N/A

6

NONE

N/A

7

NONE

N/A

8

NONE

Battery

1 2

3

4 5

6

7 8

9

6

5

4

3

2

1

LT GN - 20G

COLOR

FUNCTION

NO.

9-COND WIRE CODE

7

8

9

DK BL - 20G

BK - 20G

BN - 20G

PU - 20G

OR - 20G

PK - 20G

WH - 20G

TN/WH - 20G

Handle Switch

Door Operate

Ground

Ramp Deploy

Kneel Lower

PMM Door Close

Battery

PMM Operate

Ramp Stow

1 2

3

4 5

6

7 8

9

1 2 3 4 5 6 7 8 9

4

3

2

1

WH - 16G

COLOR

FUNCTION

NO.

4-COND WIRE CODE

GY - 16G

GN - 16G

BK - 16G

Latch Solenoid

Door Motor

Door Motor

Latch Solenoid

1

2

3

4

2

1

COLOR

FUNCTION

NO.

6-COND WIRE CODE

BK - 14G

RD - 14G

3

YL - 20G

Door Closed

4

LT GN - 20G

Handle Switch

5

DK  BL - 20G

B-Pillar Operate

6

NONE

N/A

Battery

Ground

2

1

COLOR

FUNCTION

NO.

6-COND WIRE CODE

WH/BK - 16G

BK - 16G

3

YL/RD - 20G

4

WH/RD - 20G

5

LT BL - 20G

6

NONE

1

2

3

4

5

6

1

2

3

4

5

6

1

2

3

4

5

6

1

2

3

4

5

6

1

2

3

4

5

6

3

6

2

5

1

4

8

7

3

6

2

5

1

4

8

7

Ground

Ramp Deployed

Ground

Ramp Deployed

Door Closed

Handle Switch

B-Pillar Operate

N/A

Battery

Ground

2

1

COLOR

FUNCTION

NO.

6-COND WIRE CODE

BK - 14G

RD - 14G

3

YL - 20G

Door Closed

4

LT GN - 20G

Handle Switch

5

DK  BL - 20G

B-Pillar Operate

6

NONE

N/A

Battery

Ground

2

1

COLOR

FUNCTION

NO.

6-COND WIRE CODE

WH/BK - 16G

BK - 16G

3

YL/RD - 20G

4

WH/RD - 20G

5

LT BL - 20G

6

NONE

Door Closed

Handle Switch

B-Pillar Operate

N/A

Battery

Ground

Operate Signal T

a

p

Pass. Body Harness

Cavity 12 BJ1 (BL Wir

e)

33227A

WH/OR - 20G

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

NONE

WH/OR - 20G

N/A

Operate

1

2

2

1

COLOR

FUNCTION

NO.

2-COND WIRE CODE

NONE

WH/OR - 20G

N/A

B-Pillar Operate

1

2

KEY

DK

GY

GN

BR

BL 

BK

LT

PU

WH

YL

??G

DARK ?? WIRE

GRAY

GREEN WIRE

BROWN WIRE

BLUE WIRE 

BLACK WIRE

LIGHT ?? WIRE

TN

TAN WIRE

PURPLE WIRE

RD

RED WIRE

WHITE WIRE

YELLOW WIRE

WIRE GAUGE

Kneel

ON/OFF

Switch

31022

Dash
Door

Switch

20-0022-0

Kneel

RAISED

Switch

35-8419-0

Kneel

LOWERED 

Switch

35-8418-0

2

1

COLOR

FUNCTION

NO.

6-COND WIRE CODE

BK - 18G

WH/BN - 18G

3

WH - 12G

Kneel Motor 2

4

BK - 18G

Ground

5

WH/GY - 20G

Kneel Raise

6

LT GN - 14G

Kneel Motor 1

Kneel Lower

Ground

2

1

COLOR

FUNCTION

NO.

6-COND WIRE CODE

BL (Switch 2)

BL (Switch 1)

3

BK - 16G

4

BK (Switch 1)

5

BK (Switch 2)

6

RD - 16G

6 5 4
3 2 1

3 2 1
6 5 4

Kneel Motor 2

Ground

Kneel Raise

Kneel Motor 1

Kneel Lower

Ground

Summary of Contents for Rampvan

Page 1: ...ta Minivans Wheelchair Accessible Lowered Floor Conversion featuring 2004 2010 featuring Toyota Minivans featuring Toyota Minivans Braun Rampvan Braun Rampvan WARNING ual Man Read manual before servicing Failure to do so may result in serious bodily injury and or property damage ...

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Page 8: ...VLQJ FRYHU UHDU YHUWLFDO SDQHO DQG LQVSHFW 7RS PRXQW EUDFNHW EROWV IRU VHFXUHPHQW ORRVH RU PLVVLQJ 6SULQJ KRXVLQJ PRXQWLQJ EROWV IRU VHFXUH PHQW ORRVH RU PLVVLQJ 5DPS IROG DUP VHFXUHPHQW FROODU DQG PRXQWLQJ VFUHZV Inspect power source 2 0 EDWWHU DP SHUH IXVH 2 0 HQJLQH FRPSDUWPHQW IXVH EORFN DQG GULYHU VLGH XQGHU GDVK PRXQWHG IXVH EORFN XEULFDWH ZLWK QWL 6HL H R FDXON WXEH DYDLODEOH SHU UDXQ SDUW ...

Page 9: ...QW QVSHFW HOHFWULFDO KDUQHVVHV IRU SRVLWLYH FRQQHFWLRQV SURSHU URXWLQJ ZHDU RU RWKHU GDPDJH QHHO PLFURVZLWFKHV QHHO HOHFWULFDO RYHUULGH QHHO DVVHPEO FKDLQ 5HDOLJQ UHVHFXUH UHSODFH GDPDJHG SDUWV RU RWKHUZLVH FRUUHFW DV QHHGHG 1RWH 6HH QHHO FWXDWRU VVHPEO H SORGHG YLHZ RQ SDJH KHFN WR PDNH VXUH VZLWFKHV DUH QRW ZRUQ EURNHQ ORRVH RU RXW RI DGMXVWPHQW KHFN RSHUDWLRQ XEULFDWH ZLWK QWL 6HL H R FDXON WXE...

Page 10: ...G RU UHFW WKH SUREOHP LI SRVVLEOH I WKH SUREOHP FRQWLQXHV FRQWDFW 7KH UDXQ RUSRUDWLRQ FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 1 00 NO OPERATION 1 10 No Power To Rampvan Systems Circuit Problem 1 20 Power to Rampvan Systems But No Operation Troubleshooting Diagnosis Chart 3RRU JURXQG FRQQHFWLRQ DWWHU WHUPLQDOV GLUW DWWHU GDPDJHG DWWHU GLVFKDUJHG YROW VRXUFH FKHFN IXVHV IRU YROWV LUFXLW EUHDNHU WULSS...

Page 11: ...KH NQHHO HOHFWULFDO RYHUULGH VZLWFK WR WHVW DFWXDWRU SDVVHQJHU VLGH SLOODU 5HSODFH LI GDPDJHG RQQHFW UHSDLU RU UHSODFH KHFN DQG FRUUHFW RQQHFW UHSODFH RU RWKHUZLVH FRUUHFW DV QHHGHG 3 00 POWER DOOR OPEN 3 20 Motor Runs But Door Does No Move 3 10 No Open Operation Motor Does Not Run 3 30 Faulty Open Operation 3 40 Door Does Not Open Fully 6HH RRU PLFURVZLWFK HV GDPDJHG RRU RSHUDWRU PRWRU KDUQHVV GL...

Page 12: ...RU QRW IXOO RSHQ 5DPS 8QIROGHG HSOR HG PLFUR VZLWFK KDUQHVV GLVFRQQHFWHG RU GDPDJHG 0LVDOLJQPHQW RU GDPDJH WR 5DPS IROG EHDULQJ 5DPS IROG DUP 5DPS IROG DUP EHDULQJ VORW 5DPS SLYRW SRLQWV RU KLQJH V 0HFKDQLFDO ELQGLQJ ROG 8QIROG DVVLVW VSULQJ EURNHQ GLVFRQQHFWHG RU RWKHUZLVH GDP DJHG PDQXDO UDPSV RQO 6HH DQG 5DPS H WHQVLRQ FKDLQ EURNHQ GHWDFKHG PLVDOLJQHG RU RWKHU ZLVH GDPDJHG DFN RI OXEULFDWLRQ 5D...

Page 13: ...OLGH WXEH EHDULQJ V ORRVH RU GDPDJHG DUULDJH KHLJKW RXW RI DGMXVWPHQW VOLGH FRPSRQHQWV GUDJJLQJ RQ LQWHUQDO IUDPH DWHUDO DOLJQPHQW UROOHU V ORRVH GDPDJHG RU PLVVLQJ 0HFKDQLFDO ELQGLQJ 6HH DQG RQQHFW UHSDLU RU UHSODFH 7LJKWHQ UHSODFH RU RWKHUZLVH FRUUHFW DV QHHGHG GMXVW RU UHSODFH 5HSODFH PRWRU 6HH UDXQ 6HUYLFH HQWHU RQQHFW UHSDLU RU UHSODFH 5HDOLJQ WLJKWHQ UHSODFH GDPDJHG SDUWV RU RWKHUZLVH FRUUHF...

Page 14: ...ion 9 10 No Raise Operation 11 10 No Operation FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY TROUBLESHOOTING 8 30 Faulty Operation 8 40 Door Does Not Close Fully 8 50 Door Contacts Ramp When Closing 8 10 No Close Operation 8 20 Motor Runs Door Does Not Move 11 00 KNEEL ELECTRICAL OVERRIDE 6HH DQG 6HH 6HH 6HH 7R RWD YHKLFOH RZQHUҋV PDQXDO 5HSODFH VZLWFK 6HH DQG QHHO HOHFWULFDO RYHUULGH VZLWFK GDPDJHG 6HH ...

Page 15: ...Page 13 TROUBLESHOOTING 12 10 No Operation 12 00 KNEEL MECHANICAL OVERRIDE 5HSODFH QXW QHHO PRWRU UHOHDVH QXW PLVVLQJ IURP DFWXDWRU PRWRU VKDIW FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY ...

Page 16: ...Tank Fuel Vapor Line Fuel Vent Line SDM Module Charcoal Canister Controller PMM Rear AC Lines Seat Connector Typical Driver Passenger SIR Module Fuel Vent Line Main Fuel Line OEM Wiring Braun Wiring Heat AC Lines Fuel System Brake System Color Key 5HIHU WR WKH DSSOLFDEOH LOOXVWUDWLRQ ZKHQ LQVWDOOLQJ DIWHUPDUNHW HTXLS PHQW WR DYRLG FRQWDFWLQJ RU GDPDJ LQJ YLWDO FRPSRQHQWV XQGHU WKH ÁRRU KHQ LQVWDOO...

Page 17: ...Connector Typical Driver Passenger SIR Module Fuel Vent Line Main Fuel Line OEM Wiring Braun Wiring Heat AC Lines Fuel System Brake System Color Key OEM Wiring Braun Wiring Heat AC Lines Fuel System Brake System Color Key BELOW FLOOR OBSTRUCTIONS Check for obstruc tions such as wires gas lines exhaust etc before drilling or cutting through ÁRRU DLOXUH WR GR VR may result in serious bodily injury a...

Page 18: ...H REVWUXFWLRQV 5HIHU WR WKH LOOXVWUDWLRQV RQ SDJHV DQG WR DYRLG FRQWDFWLQJ RU GDPDJLQJ YLWDO FRPSRQHQWV XQGHU WKH ÁRRU Fuse Blocks 7ZR IXVH EORFNV DUH SURYLGHG IRU XVH DV DQ DX LOLDU SRZHU VRXUFH RQH JQLWLRQ IXVH EORFN DQG RQH DWWHU IXVH EORFN 7KH DWWHU IXVH EORFN SURYLGHV SRZHU DW DOO WLPHV LQGHSHQGHQW RI WKH YHKLFOH LJQLWLRQ 7KH JQLWLRQ IXVH EORFN VXSSOLHV SRZHU ZKHQ WKH YHKLFOH LJQLWLRQ LV RQ R...

Page 19: ...leep Harness Ramp Motor 1 2 1 COLOR FUNCTION NO 5 COND WIRE CODE NONE WH BK 18G N A 3 NONE N A 4 NONE N A C Pillar Ground 5 BK 18G C Pillar Operate 2 1 COLOR FUNCTION NO 6 COND WIRE CODE NONE NONE 3 BN BL 20G 4 NONE N A 5 WH YL 20G Kneel ON OFF 6 NONE WH 10G LT GN 14G BK 14G LT BL 14G LT BN 14G DK BN 14G DK BN 14G BN BL 20G WH GY 20G WH BN 20G WH BN 20G GY YL 20G WH 18G YL 20G GY BK 20G BK 20G BK ...

Page 20: ...20G WH 16G GY 16G BL Switch 1 BK 16G BL Switch 2 BK Switch 1 BK Switch 2 RD 16 G BL Switch 1 BK 16G BK Switch 1 RD 16 G WH BN 18G BK 18G WH 12G BK 18G WH GY 20G LT GN 14G WH 20G BN BL 20G GY YL 20G GY YL 20G WH OR 20G WH OR 20G WH OR 20G WH BK 18G WH OR 20G WH RD 18G OR 20G LT BL 14G YL 20G BN GN 20G PU 20G BN 20G WH BR 20G WH 20G BK 20G WH 16G GY 16G DK BL 20G LT GN 20G YL 20G BK 14G RD 14G RD 12...

Page 21: ...D WIRE CODE NONE WH BK 18G N A 3 NONE N A 4 NONE N A C Pillar Ground 5 BK 18G C Pillar Operate 2 1 COLOR FUNCTION NO 6 COND WIRE CODE NONE NONE 3 BN BL 20G 4 NONE N A 5 WH YL 20G Kneel ON OFF 6 NONE WH 10G LT GN 14G BK 14G LT BL 14G LT BN 14G DK BN 14G DK BN 14G BN BL 20G WH GY 20G WH BN 20G WH BN 20G GY YL 20G WH 18G YL 20G GY BK 20G BK 20G BK 20G BN GN 20G BN GN 20G BK 18G WH OR 20G WH YL 20G WH...

Page 22: ...YL 20G BK 14G RD 14G RD 12G WH RD 18G BK 18G DK BN 14G BN GN 20G WH 12G BK 20G BK 14G BK 14G LT BL 14G LT BN 14G GY BK 20G BN BL 20G WH BN 20G GY YL 20G GY YL 20G WH PU 20G WH 20G WH 14G WH OR 20G RD 12G WH RD 18G M _ COM NO NC IGN 50 AMP BAT RAMP STOWED SWITCH COM NO TRANSMISSION INTERLOCK SWITCH FUSE BLOCK TO OEM IGNITION DASH DOOR SWITCH KNEEL ON OFF SWITCH COM NO COM NO C PILLAR DOOR SWITCH KN...

Page 23: ... 22 20 19 18 9 8 7 6 10 23 29 16 17 5 37 36 35 34 4 3 2 1 14 13 12 11 27 26 25 24 33 32 31 30 21 15 28 22 20 19 18 9 8 7 6 10 23 29 16 17 5 37 36 35 34 6 5 4 3 2 1 COLOR FUNCTION PIN 37 COND WIRE CODE 7 8 9 BL BK 18G RD BK 18G PU 14G RD WH 14G WH BK 14G NONE BK 18G YL 18G NONE Heated Seat Potentiometer Battery Ground Ground N A Seat Present Power N A 13 12 11 10 BL WH 18G LT GN 18G LT GN BK 18G GN...

Page 24: ...8G LT GN 18G BL WH 18G BL 18G GY 18G RD 18G BL 18G PU 14G BL BK SL 20G GY SL 20G RD BK SL 20G WH BK SL 20G RD WH SL 20G BL WH SL 20G YL SL 20G BK YL SL 20G LT GN SL 20G PK SL 20G OR SL 20G GN SL 20G PU SL 20G RD BK SL 20G GN BK SL 20G YL BK SL 20G BL SL 20G RD SL 20G YL GN 20G YL RD 20G YL GN 20G YL RD 20G YL GN 20G YL RD 20G 1 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 2 1 2 1 2 1 2 1 5 6 5 4 4 3 3 2 2 ...

Page 25: ...ODE BK 16G RD 16G Kneel Motor 2 Kneel Motor 1 2 1 COLOR FUNCTION NO 2 COND WIRE CODE BK 14G RD 14G Kneel Motor 2 Kneel Motor 1 1 2 2 1 COLOR FUNCTION NO 2 COND WIRE CODE BK 16G RD 16G Ground Logic Power 2 1 2 1 COLOR FUNCTION NO 2 COND WIRE CODE BK 14G RD 14G Ground Logic Power 6 5 4 3 2 1 NONE FRONT VIEW SHOWN COLOR FUNCTION NO 9 COND WIRE CODE 7 8 9 WH BK 20G WH 20G WH BK 20G BK 20G NONE WH RD O...

Page 26: ...20G WH 16G GY 16G DK BL 20G LT GN 20G YL 20G BK 14G RD 14G RD 12G WH OR 30G WH RD OR 14G BN GN 20G WH 12G WH BK 20G BK 14G LT BL 14G OR BK 14G BN BL 20G WH BN 20G WH PU 20G BK 20G WH OR 20G WH 20G RD 12G WH RD OR 14G WH BK 20G BK 20G WH 20G WH BK 20G OR BK 14G WH OR 20G BN 20G M M BK 20G BN 20G BK 20G BN 20G BK Switch BL Switch RAMP OUT SWITCH COM NO TRANSMISSION INTERLOCK SWITCH DASH DOOR SWITCH ...

Page 27: ...20G LT GN 20G YL 20G BK 14G RD 14G DK BL 20G GN 16G BK 16G LT GN 20G YL 20G BK 14G PK 20G WH 16G GY 16G WH 16G GY 16G DK BL 20G LT GN 20G YL 20G BK 14G RD 14G 2 1 COLOR FUNCTION NO 6 COND WIRE CODE BK 18G WH BN 18G 3 WH 12G Kneel Motor 2 4 BK 18G Ground 5 WH GY 20G Kneel Raise 6 LT GN 14G Kneel Motor 1 Kneel Lower Ground 2 1 COLOR FUNCTION NO 6 COND WIRE CODE BL Switch 2 BL Switch 1 3 BK 16G 4 BK ...

Page 28: ...H OR 20G WH OR 20G RD 10G YL 20G BK 12G BL BK 12G BK 12G RD 12G WH OR 20G BK 12G OR 18G OR BK 14G WH RD OR 14G WH 12G BK 12G RD 12G YL 20G BK 20G WH 20G WH 20G YL 20G BK 20G WH 20G WH 20G WH OR 18G WH BK 18G RD 12G YL 20G BL BK 12G BK 12G BK 12G OR 18G RD 12G YL 20G OR BK 14G BN BL 20G WH 20G WH GY 20G WH OR 20G WH OR 20G WH OR 20G WH BK 20G WH 22G WH 22G WH RD OR 14G BN GN 20G WH 12G BK 12G BK 14...

Page 29: ...37 36 35 34 6 5 4 3 2 1 COLOR FUNCTION PIN 37 COND WIRE CODE 7 8 9 BL BK 18G RD BK 18G PU 14G RD WH 14G WH BK 14G NONE BK 18G YL 18G NONE Heated Seat Potentiometer Battery Ground Ground N A Seat Present Power N A 13 12 11 10 BL WH 18G LT GN 18G LT GN BK 18G GN 18G Weight Sensor Weight Sensor Weight Sensor Weight Sensor 26 25 24 23 22 NONE NONE NONE NONE NONE N A N A N A N A N A COLOR FUNCTION PIN ...

Page 30: ...0G YL BK SL 20G BL SL 20G RD SL 20G YL GN 20G YL RD 20G YL GN 20G YL RD 20G YL GN 20G YL RD 20G 1 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 2 1 2 1 2 1 2 1 5 6 5 4 4 3 3 2 2 1 1 6 5 6 4 3 2 1 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 5 6 4 3 2 1 5 6 4 3 2 1 5 6 4 3 2 1 4 3 2 1 4 3 2 1 2 1 2 1 2 1 2 1 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 1 2 1 2 3 ...

Page 31: ... PMM Door close 5 NOT USED N A 6 YL BL 20G Sleep Harness Ramp Motor 1 2 1 COLOR FUNCTION NO 5 COND WIRE CODE NOT USED WH OR 18G N A 3 NOT USED N A 4 NOT USED N A C Pillar Ground 5 BK 18G C Pillar Operate WH 18G BL WH 18G BL 18G RD 12G RD 12G RD 14G BK 14G BK 14G RD 12G RD 12G WH 16G RD 12G WH 16G BK 18G BK 18G BK 18G BK 18G BK GY 18G BK 12G WH OR 20G BK 16G GN 16G DK BL 20G WH OR 20G YL RD 20G BK ...

Page 32: ...R FUNCTION NO 3 COND WIRE CODE WH YL 20G WH OR 20G Kneel ON OFF 3 BK 20G Ground Dash Operate 2 1 2 1 COLOR FUNCTION NO 2 COND WIRE CODE BK 12G RD 12G Kneel Motor 2 Kneel Motor 1 2 1 1 2 Door Open Switch E90183A BK 16G WH 16G 2 1 COLOR FUNCTION NO 6 COND WIRE CODE WH 20G TN WH 20G 3 YL RD 20G 4 BN 20G 5 VT 20G 6 OR 20G Mag Operate PMM Door Close Door Closed PMM Trigger C Pillar Operate 2 1 COLOR FU...

Page 33: ...QGV 6HFRQGV RRU 2SHQ 7LPH 6HFRQGV 6HFRQGV 5DPS 0RWRU 5XQ 7LPH HSOR 6HFRQGV 6HFRQGV 5DPS HSOR 7LPH 7RWDO 6HFRQGV 6HFRQGV 5DPS 6WRZ 7LPH 6HFRQGV 6HFRQGV RRU ORVH 7LPH 6HFRQGV 6HFRQGV 7KH IROORZLQJ VSHFLÀFDWLRQV DUH EDVLF WR WKH 7R RWD 5DPSYDQ FRQYHUVLRQ DV HTXLSSHG 3RZHU VRXUFH LV 9ROW EDWWHU ZLWK QHJDWLYH JURXQG OHFWURQLF 6 VWHP RQWUROOHU IRU SRZHU GRRU DQG SRZHU UDPS 2EVWUXFWLRQ 6HQVLQJ OHFWURPHFK...

Page 34: ...DWK UDFNHW 5DPS 5ROOHU 6 KHHO XVKLRQ 7UHDG 5XEEHU QÁRRU DVKHU ODW 66 6KLP 66 7KLFN 2 1XW 6WRYHU 866 ROW 6KOGU 6 7 6KDIW 6XSSRUW ORFN QÁRRU 5DPS ROODU 2QH 3 ODPS 2 6ZLWFK OE LQ RPSUHVVLRQ 6SULQJ DVKHU HOW 2 7KLFN 7KRPVRQ 6KDIW QÁRRU 5DPS 6XSHU 6PDUW DOO HDULQJ XVKLQJ QÁRRU 1 6ZLWFK UDFNHW 65 6FUHZ 6 6 6ZLWFK KHUU LPLW 6HDOHG 5 6FUHZ 5 66 ORFN 0DQXDO 5HOHDVH 00 DEOH 65 QÁRRU 287 6ZLWFK UDFNHW 65 DVK...

Page 35: ... 13 11 10 7 17 16 14 18 7 15 22 7 21 7 20 18 10 18 7 19 20 23 27 25 24 28 29 27 32 33 34 35 33 30 31 30 65 49 66 68 69 70 70 69 67 68 49 49 54 72 64 81 80 83 78 66 68 69 70 71 51 77 76 44 80 82 81 83 83 82 83 44 52 53 75 74 65 68 67 69 70 50 73 84 85 86 87 87 88 79 1 49 49 60 59 60 62 53 53 52 51 56 57 40 43 39 41 42 38 40 44 55 46 47 5 8 6 4 5 7 6 3 ...

Page 36: ...40 10 15 17 22 16 23 24 23 25 26 25 19 14 13 12 11 29 27 30 31 32 42 30 29 28 25 25 33 35 36 36 36 35 34 25 25 37 38 39 34 21 41 40 40 18 20 U n f o l d f o r I n fl o o r R a m p E x p l o d e d V i e w Pre 2007 Foldout Ramp Exploded View ...

Page 37: ...FNXS UD FR 65 6ZLWFK 0DJQHWLF 5 1 0DJQHW 6FUHZ 6 6ZLWFK 0DJQHW 6WDQGRII 7KUHDGHG 6FUHZ 6 6WDLQOHVV 1XW HOG 5RXQG DVKHU DUJH 2 66 DVKHU 6 6 2 HDULQJ 2 DOO ODWKHDG 6RFNHW DS 3LFNXS UP 3ODVWLF 6SDFHU 5 6ZLYHO UDFNHW HIW 5 6ZLYHO UDFNHW 5LJKW 5 6SDFHU OXPLQXP 5DPS 3ODWIRUP XVKLQJ URQ H 6FUHZ 6 6WDLQOHVV 6FUHZ 6 6WDLQOHVV RG RZHU 5DPS 5 XWW 3ODWH 5 5LYHW 5DPS 6WDS ODFN LQJH 65 6FUHZ 6 6 66 KDLQ ODS FWX...

Page 38: ...Z RFNZDVKHU XWR N 3LQ 5DPS 6XSSRUW 6 5DPS DWFK ROW 6XSSRUW 5DPS DVKHU RFN XWR N RFWLWH OXH HQ 3XUSRVH ROW 6 1 1 6SDFHU 2 RQJ HDULQJ ODQJH 8 DVKHU ODW 6FUHZ XW 6 DVKHU QWHUQDO 7RRWK ROW 6 6 3LYRW 3LQ XVKLQJ 9 5DPS DUQHVV 5DPS 7 5HWDLQHU HDULQJ HDULQJ 2 DOO DVKHU 2 DVKHU 1 ORQ DVKHU 8 0 2 5DPS WHQVLRQ XWR KU VOHU 5DPS DVH XWR 7R RWD 6FUHZ 6 7 3 1XW Z RFNZDVKHU 3 LQJH 6 6 DVKHU ODW ROW XW 6RF DP ROG ...

Page 39: ...A Page 38A 2007 Foldout Ramp Exploded View 8 6 26 12 35 28 30 52 48 45 18 31 31 27 14 7 7 2 32 22 13 3 10 34 29 46 50 23 27 15 21 38 36 51 51 49 42 47 44 49 25 16 37 1 17 19 20 37 9 4 5 32 40 39 43 41 41 31 11 ...

Page 40: ... 1 5 8 OD 47 0500 0 7 1 Harness Kneel SW Wire Sub Assy S 6104 8 1 Pulley Kneel Chain 875 CRS S 6234 9 1 Bolt Shoulder 5 16 18 Thread 3 8 x 3 40 1071 0 10 1 Bolt 3 8 16 x 4 Hex HD Cap 10031 11 1 Pin Clevis 1 2 x 2 41 4070 0 12 4 Screw Knurled Head Thumb 1 4 20 x 3 4 40 7100 0 13 6 Screw 1 4 14 x 3 4 Slf Wshr Lag 20581 14 2 Plate Backing Kneel Switch S 6227 15 2 Plate Seal Kneel Switch Adjust S 6238...

Page 41: ...3DJH Pre 2007 Kneel Assembly REPLACEMENT PARTS 10 2 14 9 6 16 18 17 11 19 3 1 5 8 7 13 12 4 15 ...

Page 42: ... ORFN 6OLGHU QHHO 6ZLWFK 5 3ODWH 6HDO QHHO 6ZLWFK GMXVW 5 DVKHU ODW XWR N DVKHU 6SOLW RFN 6FUHZ H HDG 3XOOH QHHO KDLQ 56 5 ORFN OXPLQXP KDLQ VVHPEO 6 3LQ OHYLV 6FUHZ 5 66 QHHO FWXDWRU VVHPEO 5 DUQHVV QHHO 6 LUH 6XE VV 6 7R RWD QHHO RYHU DUN KDNL 7R RWD QHHO RYHU 0HGLXP 6ODWH 06 6FUHZ 6 H VKU DJ ROW 6 6 U 3 DVKHU ODW XWR ODFN Item Qty Description Part Number ...

Page 43: ...Page 41 2007 Kneel Assembly REPLACEMENT PARTS 3 18 12 14 13 16 4 11 15 2 7 5 8 9 6 1 21 20 10 17 or 18 ...

Page 44: ...le Ramp Width F 29 1 2 30 Ground Clearance G 6 1 4 6 Floor Height at Door H 11 1 2 12 1 2 Center Floor Length I 47 47 Useable Floor Length Flat Area J 82 82 Floor Width at B Pillars K 62 62 Interior Width At Ramp L 69 69 Foldout Infloor 1 Interior height dimension is reduced by 3 at this position if equipped with a moon roof 2 Interior height dimension is reduced by 1 at this position if equipped w...

Page 45: ...Over 300 Braun Dealers Worldwide Providing Access to the World Providing Access to the World International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670 ...

Page 46: ...st product information available at the time of publication The Braun Corporation reserves the right to make changes at any time without notice featuring Toyota Minivans featuring Toyota Minivans Braun Rampvan Braun Rampvan International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670 braunmobility com entervan com International Corporate Hdqrs P O Box...

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