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Page 5

Adjustments and Calibration

Adjustment Procedures
Lift Out Switch:

  The Lift Out Switch stops inward 

travel of the carriage/platform during Stow function 

(activated by the housing-mounted Lift Out Cam).  

Move cam in to increase inward travel.  Move cam 

out to decrease inward travel.  

Full Out Switch:

  The Full Out Switch stops out

-

ward travel of the carriage/platform during Deploy 

(Up/Down) functions (activated by the housing-

mounted Full Out Cam).  Move cam in to decrease 

outward travel.  Move cam out to increase outward 

travel.  Carriage rollers must be inside housing a 

minimum 1/2".  The platform will not raise or lower 

until this switch is activated.  

Floor Level Switch:

  See page 7 for procedures.

Inner Roll Stop Occupied Sensor:

  See page  

for procedures.

Stow Switch:

  The Stow Switch controls the height 

of the carriage/platform before it moves inward dur

-

ing the Stow function (activated by the torque tube-

mounted Stow Cam).  Rotate the cam in to decrease 

platform height.  Rotate the cam out to increase plat

-

form height.  Adjust cam so lifting arms are aligned.  

View the platform position in the housing.

Barrier Down Switch:

  This platform-mounted 

switch prohibits the platform from raising unless the 

outer barrier is in the full up position.  The Up func

-

tion is prohibited if the outer barrier detent pin is not 

fully engaged also.  

Drive Chain Adjustment

In event the drive chain sags 13 mm (1/2") or more, 

adjust tension as detailed.  Tighten to eliminate vis

-

ible sag but do not overtighten.
1.  Unlock and pull the manual release cable and 

lock in the released position.

2.  Manually extend platform carriage 2/3 full out. 

3.  Remove adjustment bolt (tensioner) access 

cover.  

4.  Use deep well socket (long key sleeve) to loosen 

outside jam nut.  Tighten inside jam nut to elimi

-

nate visible chain sag but do not overtighten.

5.  Lock jam nuts together.  Unlock and push the 

manual cable in fully.  Lock release cable.  Move 

the platform in and out until platform chain re

-

lease assembly engages chain. 

Carriage Ride Height Adjustment

The carriage horizontal arms move (roll) in and out 

of the housing tracks on roller bearings.  Follow

-

ing installation or extensive lift operation, clearance 

between horizontal arms and tracks may diminish.  

The eccentric shaft mounting plate allows height 

adjustment.

Remove eccentric plate mounting screw.  Using 

screwdriver or small rod, rotate the shaft clockwise 

to increase carriage height.  Rotate the shaft coun

-

terclockwise to decrease carriage height.  Reinstall 

mounting screw in nearest retainer hole.  Adjust left 

and right side eccentric shafts (screw positions may 

vary from side to side).  Adjust height such that hori

-

zontal arms do not contact top or bottom of tracks 

(align center). 

Calibration Procedures
Platform Sense Calibration

1. Place 20 lbs. in the center of the platform.

2. Press UP button on the hand-held pendant to 

raise the platform a minimum of 3" above stow 

level. 

3. Press and hold 50# CAL button on control board.  

While pressing the 50# CAL button, press and 

hold the STOW button on the hand-held pendant.  

The platform will lower to stow level, raise slightly, 

lower to stow level, and begin inward travel.  

Release the 50# CAL button when the platform 

begins moving inward.  The platform sensing is 

now calibrated. 

4.  After calibration, the LCD screen should read “PF 

OCCUPIED” when 50 lbs., or more, are present 

on the platform.  If 50 lbs. does not activate the 

“platform occupied” signal readout, recalibrate 

with less weight to lower the “occupied” setting or 

more weight to increase the “occupied” setting.  

Ground Sense Calibration

1. Press hand-held pendant DOWN switch to lower 

platform fully to ground level.

2. While continuing to press the pendant DOWN 

switch, press and then release the control board 

O_BAR/GROUND LVL  button.

3. Release the pendant DOWN switch.  Ground 

level sensing is now calibrated.

4.  After calibration, the outboard roll stop should 

not unfold (down) until the platform is fully on the 

ground.

Outer Barrier Occupied Calibration

1. Press hand-held pendant DOWN switch to lower 

platform fully to ground level.

2. Once outer barrier is fully unfolded (ramp posi

-

tion), release the pendant DOWN switch.

3. Press and hold the control board O_BAR/

GROUND LVL  button.  While holding O_BAR/

GROUND LVL button, press hand-held pendant 

UP switch to raise the outer barrier.  Be sure to 

release O_BAR/GROUND LVL button when outer 

barrier reaches approximately half full up (verti

-

cal) position. 

4. After calibration, the LCD screen should read 

“OUT-BAR OCCUPIED” whenever there is weight 

present on the outer barrier.

Summary of Contents for NUVL855ESM

Page 1: ...NUVL855ESM NUVL855ESM Public Use Wheelchair Lifts 02 Series 02 Service Manual for 35090 Rev A June 2010 www braunlift com DOT Public Use Lift DOT Public Use Lift DOT Public Use Lift verifies that this...

Page 2: ...rd the information in the space provided or document on a copy This information must be provided when filing a warranty claim or ordering parts Warranty and Registration Instructions Immediately upon...

Page 3: ...brication Diagram 12 Maintenance and Lubrication Schedule 13 15 Troubleshooting Diagnosis Chart 16 18 Lift Wiring Schematic 19A 20A Contact Removal 19B Hydraulics Hydraulics Parts List 20B Hydraulics...

Page 4: ...and o r prope rty dama ge Do not remo ve DOOR STOW DOWN UP Rear Front Outboard passenger s side Inboard driver s side Arrows 30 30 6 13 90 of vehicle of vehicle Outboard Right Left Inboard Lift Termin...

Page 5: ...ten ded platform deploy ment Uninten ded platform deploy ment may result in serious bodily injury and or propert y damag e Do not remo ve DOOR STOW DOWN UP Pressure Transducer 30426 Outer Barrier Limi...

Page 6: ...stow when occupied Refer to Platform Sense Calibration The inner roll stop will not raise if occupied Refer to Inner Roll Stop Occupied Sensor Adjustment The outer barrier will not raise if occupied...

Page 7: ...arance between horizontal arms and tracks may diminish The eccentric shaft mounting plate allows height adjustment Remove eccentric plate mounting screw Using screwdriver or small rod rotate the shaft...

Page 8: ...the diag button on the control board see illustration at right When finished press button again to return to cycle count mode When all of the harnesses are correctly connected to the control board th...

Page 9: ...n procedures will vary per vehicle application Floor Level Requirements When the lift is positioned at floor level raised fully the bottom of the platform must be above floor level threshold mat and t...

Page 10: ...open the hand pump valve turn counterclockwise to lower platform slightly 1 4 maximum Close valve See Figure A 5 Reset the floor level switch cam to this new posi tion See Photo A Loosen the clamp sec...

Page 11: ...ing arm holes that aligns best with one of the nine cam holes See Photos E and F Reposition the cam bolt flange lock nut Tighten securely 7 Use the control pendant to lower lift platform to stow level...

Page 12: ...er roll stop linkage rod adjustment may result in lift damage If the angle of the inner roll stop when in the vertical position restricts the usable platform length for the wheelchair passenger adjust...

Page 13: ...position turn the sensor activation bolt clockwise until alarm is not activated See Photo J The optimum setting for the inner roll stop occupied sensor adjustment nut is to have just enough pressure t...

Page 14: ...rm deploy ment Uninte nded platfo rm deploy ment may result in seriou s bodily injury and or prope rty damag e Do not remo ve UNF OLD FOLD DOW N UP Hydraulic Cylinder Pivot Points LO Drive Chain and...

Page 15: ...ed 4500 cycle maintenance proce dures These intervals are a general guideline for scheduling mainte nance procedures and will vary according to lift use and conditions Lifts exposed to severe conditio...

Page 16: ...Diagram Apply Light Oil See Lubrication Diagram Apply Door Ease See Lubrication Diagram Apply to the surface area around both slots and wipe off excess Apply Light Oil See Lubrication Diagram Apply Li...

Page 17: ...t as needed Resecure replace damaged parts lubricate or correct as needed Resecure replace damaged parts lubricate or correct as needed See Carriage Ride Height Adjustment Resecure replace or correct...

Page 18: ...horized service per sonnel only Failure to do so may result in serious bodily injury and or property damage If a problem occurs with your lift discontinue operation immediate ly Do not attempt repairs...

Page 19: ...several times Troubleshooting Diagnosis Chart 6 00 LIFT WILL GO DOWN WITH OVERRIDE BUT NOT WITH HAND HELD PENDANT 6 11 Full Out switch out of adjust ment or defective 6 12 Door Full Close switch out...

Page 20: ...ssure Transducer 12 12 Stow switch out of adjust ment or defective 12 13 Full Out switch out of adjustment or defective Check Pressure Transducer Adjust or replace as necessary See Ground Sense Calibr...

Page 21: ...K GN DK GN BK BK DK BU DK BU YL OR DK GN BK DK BU YL YL 5 6 P4 3 4 2 1 NOT USED NOT USED WH GN OR BK BU BK NOT USED BK NOT USED RD GN BK BK WH BU RD BK A J G C H L K B I F D E THRESHOLD MAT 34422A V2...

Page 22: ...itting 90 1 8 Male Pipe x 1 8 Barbed 87563 15 1 Tube 1 4 O D x 1 8 I D Plastic 81557R014 16 1 Plug 1 8 Plastic Tube 81583 17 1 Adapter 1 4 Male NPT x 7 16 20 Male JIC 37 10130 18 1 Fitting Tee 7 16 20...

Page 23: ...gram 34 28 29 30 32 35 31 26 18 25 33 19 20 21 22 23 24 17 34 27 28 29 37 36 Front Cylinder Rear Cylinder 14 1 2 3 6 5 4 16 9 10 11 15 7 12 8 11 13 38 39 40 Arrow must face pump Arrow must face pump N...

Page 24: ...at Head 82764 26 5 Bumper 1 2 Dia x 1 4 Tall Rubber 82064 27 1 Electrical Board Assembly w Program Chip 31414A NS 28 1 Hand Pendant Assembly NHTSA NUVL 8 32426A 29 1 Edge Liner 1 8 x 6 Q Trim 13910R00...

Page 25: ...47 35 1 15 13 16 14 6 8 7 8 18 19 27 40 39 38 38 43 52 41 44 37 31 24 24 24 21 32 26 25 9 12 11 TO DOWN SOLENOID LIFT STOWED SIGNAL OUTPUT VEHICLE SECURE SIGNAL INPUT TO CIRCUIT SENTRY TO DOWN SOLENO...

Page 26: ...98 103 130 73 121 132 132 67 65 6 6 6 6 6 6 6 6 6 6 6 129 87 101 41 41 49 49 122 126 126 124 130 130 128 128 128 128 128 128 127 130 130 41 44 132 132 44 9 76 77 9 9 23 9 125 125 41 128 130 128 102 1...

Page 27: ...73 1 Shaft Front Barrier Hinge 75413N 74 1 Spring 3 4 x 3 8 x 135 x 165 30169 75 1 Assembly Bushing Magnet 31099A 76 1 Handrail Stationary Front 73381NA 02 77 1 Handrail Stationary Rear 73380NA 02 78...

Page 28: ...2 48 66 68 71 138 68 68 68 63 27 15 17 91 91 91 91 72 24 25 26 2 2 2 19 30 20 92 92 110 55 104 97 113 113 113 113 55 62 62 55 51 51 55 62 62 55 51 2 1 2 51 3 3 27 27 27 27 27 27 27 27 27 27 93 27 27 3...

Page 29: ...8 16 45 41 22 123 22 80 89 115 147 43 43 22 115 147 89 123 22 54 27 27 27 81 81 81 81 81 27 79 79 78 37 39 56 47 41 41 36 52 57 40 39 38 40 61 21 41 36 35 147 39 3127 12 53 57 31 36 84 85 85 39 83 82...

Page 30: ...132 67 65 6 6 6 6 6 6 6 6 6 6 6 129 87 101 41 41 49 49 122 126 126 124 130 130 128 128 128 128 128 128 127 130 130 41 44 132 132 44 9 76 77 9 9 23 9 125 125 41 128 130 128 102 102 114 114 105 14 14 1...

Page 31: ...y to complete any work and to make parts and design changes from time to time without notice to anyone Braun reserves the right to make changes in the design or material of its products without incurr...

Page 32: ...not attributable to Braun any material component or part of the product that is warranted by another entity Note the written warranty provided by the manufacturer of the material component or part is...

Page 33: ...s do not allow a reduction in the statute of limitations so this reduction may not apply to you WARRANTY REGISTRATION and MISCELLANEOUS Your warranty registration records should be completed and deliv...

Page 34: ...Page 32 NOTES This page intentionally left blank...

Page 35: ...Over 300 Braun Dealers Worldwide Providing Access to the World Providing Access to the World International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670...

Page 36: ...d on the latest product information available at the time of publication The Braun Corporation reserves the right to make changes at any time without notice 35090 Rev A June 2010 35090 Rev A June 2010...

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