background image

Page 24

42” Floor-to-Ground Lift Repair Parts List

 

1 1 Base 

Weldment 

915R5142NW30  915F5142NW30 918R5142NW33 918F5142NW33

 

Cover, Pump, 2-Piece, Back-Bottom 

915-0513RNPT 

915-0513FNPT 

915-0513RNPT 

915-0513FNPT

 

Cover, 

Pump, 

2-Piece, 

Top-Front 

Assy. 

915-0519RNPT 

915-0519FNPT 

915-0519RNPT 

915-0519FNPT 

    

 4 

Platform 

Weldment 

917-03050NW 

917-03050NW 

917-03350NW 

917-03350NW

 

Outer Barrier Assembly (inc. 5,14,22,31,168) 

915-0312NA30Y 

915-0312NA30Y 

915-0312NA33Y 

915-0312NA33Y  

 

 

 

 6 

Inner 

Rollstop 

918-0147NWY-30 

918-0147NWY-30 

918-0147NWY 

918-0147NWY

 

Bridge Switch Assembly  

31010FA 

31010FA 

31010FA 

31010FA

 

Plate, 

Backing/Mounting 

985-2501RN 

985-2501FN 

985-2501RN 

985-2501FN 

    

 

Base Cover Assy., (Traction Tape Not Shown)  

915-5142CNA30Y 

915-5142CNA30Y 

915-5142CNA33Y 

915-5142CNA33Y 

 

 

 

  10 

Parallel Arm Assy., Bottom, w/Bearings - Rear 

915-4457NA 

915-4456NA 

915-4457NA 

915-4456NA   

 

 

 

 

11 

Parallel Arm Assy., Top, w/Bearings - Front 

915-0422FA 

915-5422FNA 

915-0422FA 

915-5422FNA   

 

 

 

  12 

Parallel Arm Assy., Top, w/Bearings - Rear 

915-5422RNA 

915-5422RA  

915-5422RNA 

915-0422RA   

 

 

 

  13 

Parallel Arm Assy., Bottom, w/Bearings - Front 

915-4458NA 

915-4455NA 

915-4458NA 

915-4455NA   

 

 

 

 

14 

Rubber 

Nose 

24603-30 24603-30 

24603-33 

24603-33 

    

  100 

Spring, Dampener, Retract 

26963

  101 

Bolt, 5/16-18 x 1 1/4" Low Socket Hd., Cap, Bk. 

26327

  102 

Bumper, 1"x 1/2" Long 

33654

  103 

Screw, 1/2-20 x 1 1/2" Set Lock, Black 

18663

  104 

Block, Guide-Platform Stow 

28593

 

105 2  Pin, 

Platform 

975-2325 

 

  106 

10 

Screw, 5/16-18 x 3/4", SHFS 

25527   

  107 

Spacer, UHMW, Vertical Channel 

995-0320  

  108 

Position Sensor Collet 

31093   

  109 

Bracket, Mounting, Quiet Ride 

915-0392  

  110 

Gas Spring, 12.2" Extended/8.3" Compressed 

30550A   

  111 

Bolt, 5/16-18 x 3/4", Carriage, Black 

15858BK  

  112 

Washer, 5/16", External Tooth 

16368   

  113 

Nut, 5/16-18 Hex 

10058   

  114 

Bracket, Inner Side Panel Guide 

915-0703  

  115 

Bearing, UHMW, Flat, Thin, Black 

916-5406  

  116 

Pivot, Inner Rollstop Lever, Upper, Inside 

916-5433  

  117 

Bearing, Flange - 3/4" x 1/2" 

24027   

  118 

Spacer, UHMW, Latch 

950-7760  

  119 

Spring, 1/4" x 1" Extension w/Hooks 

10774   

  120 

Tubing, Polyurethane - 1/4" I.D. x 1/2" O.D. x .81" 

28630R000.81 

  121 

Pin, Clevis, 3/8" x 3", Black 

24932BK  

  122 

Pin, Platform Cylinder 

915-0414  

  123 

Ring, Snap, 1/2", External, .035" Thick 

20946   

 124 

Weldment, 

Tube-IB 

Fold 

Arm-Front 

918-0625RNW 

  125 

Lever, Outer Barrier Latch (Assembly #915-0345A) 

915-0435  

  126 

Nut, 3/8-16, Hex, Lock, Jamb 

20926   

 127 

Weldment,Tube-IB 

Fold 

Arm-Rear 

918-0625FNA 

  128 

Pivot, Outer Barrier Cylinder, Front 

990-0352  

  129 

Bolt, 5/16-18 x 1 1/2" Hex Head, Cap 

10014   

  130 

Bolt, 7/16-20 x 1", SHCS, w/Nylock Patch 

28474   

  131 

Screw, #10-32 x 3/8", Flat Head, Hex 

24537   

  132 

Adapter, Cylinder/Outer Barrier Lever-Out 

990-0341  

  133 

Bolt, 5/16-18 x 3/4", Button Head, Soc Cap Hd 

24440   

  134 

Rivet, Pop, 3/16"-.25"/.38", Black 

14993   

  135 

Adapter, Cylinder/Outer Barrier Lever 

915-0341N 

  136 

Harness, Sensor - Cherry w/Plug 

32645NA60 

  137 

Screw, #4-40 x 1/4" Phillips Head 

11480   

  138 

11 

Clip, Cable, 1/2", Plastic 

10092   

  139 

Nut, 5/16-18, Top Lock, Black 

28324BK  

  140 

Bolt, 1/4-20 x 1/2", Button Head Socket 

15733   

  141 

Bolt, 3/8-16 x 2", Hex Head, Cap 

10027   

 142 

Roller 

Assembly 

1000-2395A 

 143 

Roller 

Retainer 

915-5353 

 

  144 

Nut, 5/16-18 Hex, Lock 

11387BK  

  145 

Pivot, Inner Rollstop Lever, Upper-Outer 

916-5434  

  146 

Clamp, 1/4" I.D.- Nylon Loop 

84396   

  147 

Washer, #10, Flat, Auto BK 

11541   

  148 

18 

Rivet, Snap,  .201" x .256"/.295" 

26362   

  149 

Bearing, Flange, 1" x 1/2-16 FDU08 

28031   

  150 

Cover, Plastic, Parallel Arm, O/S Rear-w/Tape 

915-0702NA 

  151 

Weldment, Inner Rollstop Bracket, Front 

985-0431FNW 

  152 

Spacer, Handrail, .375” Thk. UHMW 

995-0301  

  153 

Washer, .516" I.D. x .75" O.D. x .250", Black 

25336   

  154 

Cover, Plastic, Parallel Arm, I/S Rear-w/Tape 

975-0703NA 

  155 

Weldment, Inner Rollstop Bracket, Rear 

985-0431RNW 

  156 

Spring, Torsion - .366 I.D. x .05" 

30386   

  157 

Spacer, IB Lock 

30394   

  158 

Weldment, IB Lock 

985-0630NW 

  159 

Bearing, 3/8" I.D. x 1/2" Long 

30405   

  160 

Roller, .65" O.D. x 1/2" Long 

985-0631N 

  161 

E-Clip, 3/8" Shaft 

84383   

  162 

Spacer, Handrail, .230" Thk. UHMW 

911-5301  

  163 

Adapter, Cylinder/Outer Barrier Lever 

915-0344  

  164 

Harness, Sensor - Magnetic w/Plug - 15" 

30433A15 

  165 

Rivet, Pop, 3/16" - .13/.25" - SD64BS 

11513   

  166 

Bearing, Flange, 3/8" x 1/4" - Plastic 

24028   

  167 

Light Assy, Vertical Channel 

31062A   

  168 

Tab, Outer Barrier - Assembly 

915-6367NA 

  169 

Washer, .4" I.D. x .810" O.D. x .12" 

24536   

  170 

Spacer, UHMW-.75" O.D. x .39" I.D. x .25" 

30227   

  171 

Bolt, 3/8-16 x 3/4" Soc. Hd. Cap Screw Bk. 

26259   

  172 

Spacer, Flap Cylinder .700" Thick 

915-0415  

  173 

Guard, Outer Barrier Sensor Wires 

915-0368N50Y 

  174 

Washer, Finger, Disc Spring 

27276

  175 

Screw, #10-32 x 1/2" Button Head, Socket, Cap 

30375WP  

  176 

Position Sensor Spacer 

31092   

  177 

Slide, UHMW, Platform Rotate 

31677   

  178 

Nut, 1/4-20, Hex 

10057   

  179 

Bolt, 1/4-20 x 1", Hex 

10001   

  180 

Weld Nut, #4-40 x 1/8" Barrel 

32949

 

Item Qty. 

Description 

Part 

No. 

 

Item Qty. 

Description 

Part 

No. 

 

Part Numbers of Items Identical on All Lift Models

 

Item Qty. 

Description 

NL915IB 

NL915FIB 

NL918IB 

NL918FIB 

 

Part Numbers of Items Dedicated per Lift Model

  15 

Block, Platform Stop 

25778   

  16 

Block, Platform Stop 

900-0311  

 17 

Snap-Ring 

5/16" 

24570

  18 

O-Ring, 5/16" I.D. x 1/16" O.D. 

26614

  19 

Screw, Socket Head, 3/8-16 x 1/2" with 1/2" Shoulder 

25929

  20 

Grommet, I.D. .281"/ FR.125" x GD.625"/T.375" 

27725

  21 

Pivot, Outer Barrier Lever 

24550

  22 

Rivet, Pop, 3/16" x .06"/.13" 

11512

  23 

Stud, Wing Head 

28804

 24 

Retainer, 

Push-On 

28805

  25 

Grommet, ID .312", FR .250", GD .813" T500" 

27726 

 26 

Pump 

Assembly 

31038-12V

  27 

10 

Pin, Pivot, Parallel Arm 

917-0403

  28 

10 

Screw Drive #8 x 3/16" Long Black 

31086BK

 29 

Receptacle, 

Clip-On 

28803

  30 

Cylinder Assy., Outer Barrier 

915-3318NA

 31 

Snap-Ring 

1/2" 

13273

  32 

Latch Assy., Outer Barrier w/Magnet 

915-4343NA

  33 

Bolt, 5/16-18 x 1/2" Nylock, Hex  

10012

  34 

Washer, 5/16" Flat 

10063

  35 

Bolt, 3/8-16 x 1/2" Nylock, Hex 

29729

  36 

Assembly, IB Occupied 

32642A

  37 

Assembly, Rotary Position Sensor 

31094A

  38 

Bolt, 5/16-18 x 3/4" Nylock, Hex 

29608

  39 

Rivet, Pop, SD68 BSLF-3/16" - .38"/.50" 

15244

  40 

Rivet, Pop, 1/8"- .25"/.31" 

13906

  41 

Bearing, Flange, 1/2" x 1/4" 

24442

  42 

Weldment, Latch, Lift/Tite, Rear 

27013RW

  43 

Weldment, Latch, Lift/Tite, Front 

27013FW

  44 

Screw, #4-40 x 5/8", Round Head 

14810 

  45 

Screw, 1/4-20 x 3/4", Flat Head, Countersink 

28986 

  46 

Screw, #8-32 x 1", Mach. Truss Head 

19912BK

  47 

Nut, #4-40 w/Lockwasher 

19537

  48 

Nut, #8-32, Hex 

10777

  49 

Bag, Vinyl - 7" x 10" 

31174

  50 

Cylinder, 14.625"/29.146" Retracted 

C1514.3-9408

  51 

Screw, 10-32 x 5/8" Pan Head Phillips, Thd. Cut 

26714

 52 

Washer, 

1/4"External 

Tooth 

83588

  53 

Clamp, 5/8" Closed Insulated 

84070

  54 

Vertical Channel Weldment, Front, 42" 

918-0442FNW

  55 

Cover, Plastic, Parallel Arm, O/S Front-w/Tape 

915-0704NA

  56 

Tape, 1" Wide S-Face Foam, x 14" (1 Shown) 

82015R014

  57 

Tape, 1" Wide S-Face Foam, x 10" (3 Shown) 

82015R010

  58 

Cycle Counter-LCD Without Reset 

30547

 59 

Handrail 

Weldment 

985-4618NW

  60 

Rivet, Push In - 8MM 

30063

  61 

Bumper, Rubber, 31/32" O.D. 

10950

  62 

Screw, #8-18 x 1/2", Self-Tap, Phillips 

13583

  63 

Bulb, Light 20-W, Halogen Re

fl

ector 31060

  64 

Nut, #10-32 w/Lockwasher 

18349

  65 

Screw, 1/4-20 x 3/4", Button Head, Socket Cap 

81068-000

  66 

Washer, 3/8" Flat, Black 

10064

  67 

Nut, 3/8-16, Hex Lock 

13617

  68 

Cotter Pin, 1/4" x 2", Black 

15886BK

  69 

Nut, 1/4-20 Hex Lock 

10775

  70 

Cover, Plastic, Parallel Arm, I/S Front-w/Tape 

975-0701NA

  71 

Threshold Strip Switch 

31221A   

  72 

Bolt, Shoulder, 5/16" x 5/8"-1/4-20 

31816

  73 

Washer, .516" I.D. x 1" O.D. x .0269", Auto BK 

15328

  74 

10 

Washer, 1/2" Flat Black Zinc 

25346

  75 

Bolt, 3/8-16 x 1", Hex 

10025

  76 

Washer, 3/8", Lock, Black 

10069BK

  77 

Lever, Inner Rollstop 

985-0404N

  78 

Clamp, Insulate, 1 3/8" I.D. 

29765

  79 

Washer, 5/16" Lock, Black 

10068 

  80 

Gas Spring, Fold Arm 

29186   

  81 

Ball Stud, Gas Spring, 13MM x 3/8-16 F. Thread 

29185

  82 

Washer, 3/8", Lock 

10069

  83 

Spacer, Flap Cylinder .184" Thick 

915-0416

  84 

Clip, Safety, 3/8-16 x 3/4", Flange 

12608

  85 

Bolt, 3/8-16 X 3/4", Flange Button Head, Socket Cap  

25171

  86 

Bolt, 5/16-18 x 2", Flange, Hex 

25130

  87 

Nut, 5/16-18, Serrated Flange 

25131

  88 

Arm, Slide Support (Replace In Pairs) 

985-6612N

  89 

Slide, Platform, Rotate, Weldment 

915-0606N

  90 

Spacer, .5" O.D. x .334" I.D. x 1.515" LG 

25132

  91 

10 

Bearing, Flange, 3/4" x 1/4" 

24012

  92 

Weldment, Platform Pivot Arm - 42" (Replace In Pairs) 

918-0640NW-BKN 

  93 

Pin, Pivot, Lower Arm 

900-0413N

  94 

Ring, Snap, 3/4", External 

18657

  95 

Bearing, UHMW, Flat, 1.226" 

205-1760

  96 

Ball Stud, 10MM 

21301

  97 

Vertical Channel Weldment, Rear, 42" 

918-0442RNW

  98 

Plastic End Cap, 1" I.D. x 1 1/4" O.D. 

20474

 99 

Grip, 

Handle, 

Yellow 

19074

Summary of Contents for NL MILLENIUM 05 Series

Page 1: ...school buses and multi purpose passenger vehicles other than motor homes with a gross vehicle weight rating GVWR that exceeds 4 536 kg 10 000 lb CA HZg Zh CA HZg Zh Public Use Wheelchair Lifts 05 Ser...

Page 2: ...he carrier at once with any claims Two warranty registration cards shown right are located in the lift mounted manual storage pouch The sales representative must process one of the cards The consumer...

Page 3: ...odes 10 11 Lubrication Diagram 12 Maintenance and Lubrication Schedule 13 15 Notes 16 Lift Electrical Schematic 17 Lift Wiring Diagram 18 Hydraulics Hydraulic Schematic 19 Hydraulics Parts List 20 Hyd...

Page 4: ...e of platform Outer Barrier Automatic Outboard Roll Stop Rotating Pivot Slide Arms 2 Platform Pivot Arms 2 Pump Side Vertical Arm Bottom Parallel Arms 2 Platform Lights Outboard Right Lift Tite Latche...

Page 5: ...agnetic Sensor 32645NA60 Outer Barrier Latched Magnetic Sensor 32645NA60 Outer Barrier Raised Magnet 31664 Outer Barrier Latched Magnet 31664 Note Mirror image for right front pump lifts Inboard Outbo...

Page 6: ...atform will not fold stow when occupied Refer to Platform Fold Pressure Adjustment procedures The inner rollstop will not raise if occupied Call Product Support The outer barrier will not raise if occ...

Page 7: ...the hex nut on the adjustment screw do not remove hex nut 3 Turn the adjustment screw counter clockwise until the platform does not fold when the Fold button is pressed 4 Turn the adjustment screw cl...

Page 8: ...e between the angle at both positions equal amount of angle Angle A should equal angle B as shown in Figure C Century NCL Series Vista NVL Series The platform angle must be adjusted so the outboard en...

Page 9: ...line All Lift Models Right Wrong Turn clockwise to raise outboard end of platform When adjusting platform angle setting floor level position or adjusting bridging microswitch ensure both stop blocks a...

Page 10: ...he inner roll stop is laying flat on the threshold plate b platforrm has not begun to fold Note Use hand pump to po sition platform at proper posi tion if unable to stop platform when powering lift 2...

Page 11: ...s running and the platform comes to a full stop 2 Check both platform stop blocks to ensure there is no gap between the stop blocks and the vertical arms See Photos B C and D on page 7 A gap may indic...

Page 12: ...on the lift that is suspected of causing the failure and look for anything obvious like magnets missing broken wires etc If nothing is found the next step is to determine if that sensor is send ing a...

Page 13: ...eration The codes will be displayed on an LCD screen located on the lift control board inside the pump module See the Manual Operating Instructions in the operator s manual for pump cover removal inst...

Page 14: ...e for recommended applications per number of cycles Maintenance and Lubrication Lubrication Diagram Handrail Pivot Pins 2 LO Parallel Arm Pivot Pins 8 LO Lift Tite Latches Tower Pivot Points 2 LO Lift...

Page 15: ...will vary according to lift use and conditions Lifts exposed to severe conditions weather envi ronment contamination heavy usage etc may require inspection and maintenance procedures to be performed m...

Page 16: ...per pin Platform fold axles 1 per axle Inner roll stop IB lever bracket pins 1 per pin Lift Tite latch gas dampening spring 2 per spring Inspect platform fold axles and bearings for wear or damage and...

Page 17: ...egible Re place antiskid if worn or missing Perform all procedures listed in previous section also 1500 Cycles Repeat all previously listed inspection lubrica tion and maintenance procedures at 750 cy...

Page 18: ...Page 16 NOTES This page intentionally left blank to provide a place for notes and references...

Page 19: ...8 GY RD 18 BK 20 BN 20 2 1 J7 2 1 P7 3 4 4 3 1 2 1 2 1 2 1 2 BK 18 RD 18 BK 20 RD 20 RD 18 BK 18 WH 20 GN 20 13 15 4 14 7 11 10 12 17 8 9 18 J5 13 15 4 14 7 11 10 12 17 8 9 18 P5 P28 J28 P16 J20 P20 J...

Page 20: ...D C B A COLOR NO 6 COND WIRE CODE BLUE 20 YELLOW 20 F E 2 1 2 2 1 2 1 1 2 1 2 1 Rotary Position Sensor Floor Level Memory Set Push Button A B C D E F C1 IB Occupancy Microswitch C H COM NO NC WH 20 B...

Page 21: ...Pump Cylinder M Orifice Bridging Valve 800 PSI 50 GPM Roll Stop Fold Pressure Switch Fixed Displacement Pump Vented Reservoir Orifice Backup Pump Single Acting Cylinder Check Valve Manual Shutoff Valv...

Page 22: ...shown below 31122 14 2 Cartridge only Down Bridge Valve shown below 26078 15 1 Valve Assembly Duel Relief complete 31120K 16 1 Cartridge only Duel Relief Valve shown below 31121 17 1 Cap Reservoir Fil...

Page 23: ...ulic Pump Manual Backup Pump 27 1 2 33 20 18 21 27 3 3 26 25 25 23 30 29 22 29 4 5 19 28 29 12 11 24 15 Roll Stop Cylinder 31 6 32 28 17 7 36 10 8 9 34 35 FRONT PUMP FRONT PUMP REAR PUMP Hydraulic Rep...

Page 24: ...cer Lens NHTSA 31386 20 1 Metal Ring Base Lamp 30971 21 1 Socket Lamp 30703 22 3 Screw 8 32 x 1 2 Pan Head Phillips Thread Cut 30974 23 1 Bulb Light 19841 24 1 Diode Green LED Panel Mount 29545 25 4 R...

Page 25: ...trofitting an M268 pump assembly Loctite is available from The Braun Corporation under part number 11522 1 45 38 44 43 42 41 40 3 39 39 27 28 26 29 30 1 15 13 24 16 2 22 31 32 35 34 36 23 17 20 21 19...

Page 26: ...BS 11513 166 2 Bearing Flange 3 8 x 1 4 Plastic 24028 167 2 Light Assy Vertical Channel 31062A 168 1 Tab Outer Barrier Assembly 915 6367NA 169 1 Washer 4 I D x 810 O D x 12 24536 170 4 Spacer UHMW 75...

Page 27: ...167 27 28 74 106 67 92 67 110 96 92 91 91 93 80 84 152 152 86 87 88 90 170 170 94 68 54 70 55 67 98 60 60 60 60 134 141 82 81 74 106 74 167 63 106 74 106 27 28 27 28 27 28 94 67 96 148 148 146 175 85...

Page 28: ...4 106 148 148 67 148 148 92 67 110 96 44 47 92 91 91 93 80 84 152 91 152 86 87 91 88 90 170 94 68 54 70 55 67 98 60 60 60 60 141 82 81 74 106 74 167 63 106 74 106 27 28 27 28 27 28 94 67 96 95 148 175...

Page 29: ...65 O D x 1 2 Long 985 0631N 161 4 E Clip 3 8 Shaft 84383 162 2 Spacer Handrail 230 Thk UHMW 911 5301 163 8 Washer 516 I D x 1 O D x 269 Auto BK 15328 164 3 Rivet Pop 3 16 13 25 SD64BS 11513 165 2 Rive...

Page 30: ...Page 28 NOTES This page intentionally left blank to provide a place for notes and references...

Page 31: ...Over 300 Braun Dealers Worldwide Providing Access to the World Providing Access to the World International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670...

Page 32: ...nal Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670 The Braun Corporation of Winamac Indiana warrants that it will repair or replace at Braun s sole optio...

Reviews: