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Page 18

Pump Module

 

Parts List

 

Item Qty. 

Description 

 

Part 

No.

 

 

 

Pump Module (complete), 12 Volt, Rear   

 

985-4516RNA

 

Pump Assembly (M268-0112) 12V-120G - Dual Relief  (Includes Items 2 & 3) 

 

30915-12V

 

Power Cable, Up Solenoid to Motor 

 

29049 

 

 

Solenoid, Up - 4-Post -  Prestolite 

 

28308

 

Diode Assembly, Up Solenoid 

 

73906A 

 

 

Rivet, Pop, SD43BS - 1/8” - .13”/.19” 

 

12954 

 

 

Fitting, Male 7/16-20 O-Ring to Male 7/16-20 JIC 37° 

 

24504 

 

 

Elbow, Female Swivel 7/16-20 JIC 37° to (2) Male 7/16-20 JIC 37° 

 

26579 

 

 

Control, Hand Pendant Assembly - Standard 

 

32365A

 

Strain Relief - Liquid Tight 

 

30753

 10 

Control 

Board 

Assembly 

 

100159-001 

 

 

11 

Standoff, Snap-In (2 shown) 

 

31011 

 

12 

Switch, Push Button 

 31753

 

13 

Diode, Green LED, Panel Mount 

 

29545 

 

 

14 

Stud, Power Feed   

 26084

 

15 

Rubber Boot, Red 

 

t

See note below 

 

82046

 

16 

Cover, Pump, 2-Piece - Back (Complete Assembly 915-0513RNA Includes Items 16 - 23)  

915-0513RN

 

17 

Recepticle, Clip On 

 28803

 

18 

Lens, Threshold Warning - Red 

 

30704

 

19 

Decal, Warning / Pressure Relief Valve (Not shown - see Decal Section) 

 

22249 

 

 

20 

Spacer, Lens - NHTSA 

 

31386 

 

 

21 

Metal Ring Base - Lamp 

 

30971

 22 

Socket, 

Lamp 

 30703

 

23 

Screw, #8-32 x 1/2” Pan Head Phillips - Thread Cut 

 

30974 

 

 

24 

Bulb, Light  

 19841 

 

 25 

Switch, 

Toggle 

 31787

 

26 

Decal, Lift Power - On/Off  (Not shown - see Decal Section) 

 

21494

 

27 

Washer, 5/16” Flat 

 10063 

 

 

28 

Bolt, 5/16-18 x 3/4”, Nylock, Hex  * See note below 

 

29608 

 

 

29 

Bolt, 5/16-18 x 1/2”, Nylock, Hex  * See note below 

 

10012 

 

 

30 

Cable, Ground     

 22166A 

 

 

31 

Washer, 5/16” External Tooth 

 

16368

 32 

Beeper, 

Continuous 

 30487

 

33 

Wire Assembly, Lift Interlock Connection 

 

32639A

 

34 

Wire Assembly, Lift Stowed Connection 

 

32638A

 

35 

Plate, Backing / Mounting - Rear 

 

985-2501RN

 

36 

Pump Handle with Grip 

 

17206A 

 

 

37 

Clamp, Hose - Solenoid Mounting 

 

29663

 

38 

Clip, Pump Handle - Bottom 

 

915-5518 

 

 

39 

Cover, Pump - 2-Piece - Top / Front  (Complete Assembly 985-0519RNA Includes Items 39 - 50)  

915-0519RN 

 

40 

Stud, Wing Head - 1/4 Turn 

 

28804 

 

 

41 

Retainer, Push On 

 28805

 

42 

Plug, Window - Clear 

 

30443

 

43 

Clip, Pump Handle - Top 

 

915-5517

 

44 

Washer, Nylon, 1/4” I.D. x 11/16” O.D. x .030” 

 

12690 

 

 

45 

Decal, Removal / Installation Pump Handle  (Not shown - see Decal Section) 

 

29052

 

46 

Decal, Manual Instructions - Public 

 

(Not shown - see Decal Section) 

 

31412

 

47 

Decal, Removal / Installaton - Pump Cover 

 

(Not shown - see Decal Section) 

 

29051

 

48 

Decal, Warning - Control Board Damage - ESD 

 

(Not shown - see Decal Section) 

 

30787

 

49 

Cable, Pump Module Power Hookup  (Not shown - see Wiring Diagram) 

 

26082A-4

 

50 

Harness, Power  (Not shown - see Wiring Diagram) 

 

985-A2530NA

 

51 

Harness, Interlock / Lighting  (Not shown - see Wiring Diagram) 

 

985-0531NA

 

52 

Harness, Up / Down Solenoid  (Not shown - see Wiring Diagram) 

 

985-2533NA

 

53 

Harness, Extension - Threshold Switch  (Not shown - see Wiring Diagram) 

 

985-A1534NA

 

54 

Harness, Jumper  (Not shown - see Wiring Diagram) 

 

985-2541NA

 

*  Apply red #271 Thread Locker Loctite

®

 to the four hex bolts (items 28 and 29) if a blue nylon patch is not present on 

the bolts when retro

fi

tting an M268-0112 pump assembly.  Loctite

®

 is available from The Braun Corporation under part 

number 11522.

t

 Indicates items available for replacement part purposes 

only

.  These items 

are not

 included with replacement pump 

modules.

Summary of Contents for NCL Century 04 Series

Page 1: ...P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670 WARNING Read manual before installing or servicing lift Failure to do so may result in serious bodily injury and or proper...

Page 2: ...Y REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION OWNER STATE ZIP Sample Warranty Registration Card Two Braun Serial No Series No identi cation tags shown below are posted on the lift One...

Page 3: ...5 LCD Error Codes 6 Maintenance and Lubrication Schedule 7 11 Lift Electrical Schematic 12 Lift Wiring Diagram 13 Hydraulics Hydraulic Schematic 14 Notes 15 Hydraulics Parts List 16 Hydraulics Diagra...

Page 4: ...rails 2 Outer Barrier Automatic Outboard Roll Stop Rotating Pivot Slide Arms 2 Platform Pivot Arms 2 Pump Side Vertical Arm Bottom Parallel Arms 2 Platform Lights Outboard Right Lift Tite Latches 2 Un...

Page 5: ...k 2 Refer to the interlock installation instructions The platform will not fold stow when occupied 1 Position the platform at the floor level loading position 2 Loosen the locknut on the dual relief v...

Page 6: ...f the threshold area is occupied when the platform is at least 1 below floor level 1 Remove the threshold warning plate 2 Verify the threshold strip switch connectors are connected see illustration on...

Page 7: ...or image for right front pump lifts Inboard Outboard Right Left IB Raised Magnetic Sensor 31030A45 IB Raised Magnet 30662 IB Occupancy Microswitch Assy 31643A Rotary Position Sensor 31194A Stow Micros...

Page 8: ...button is pressed LCD Lift Codes Listed below are codes that the lift controller outputs during lift operation The codes will be displayed on an LCD screen located on the lift control board inside th...

Page 9: ...ce and Lubrication Lubrication Diagram Handrail Pivot Pins 2 LO Parallel Arm Pivot Pins 8 LO Lift Tite Latches Tower Pivot Points 2 LO Lift Tite Latch Dampening Spring 2 springs 4 Points LO Parallel A...

Page 10: ...ifts exposed to severe conditions weather envi ronment contamination heavy usage etc may require inspection and maintenance procedures to be performed more often than specified Maintenance Indicator T...

Page 11: ...nents for wear or damage and for proper operation Inspect microswitches for securement and proper adjustment Make sure lift operates smoothly Apply Light Oil See Lubrication Diagram Apply Light Grease...

Page 12: ...asteners connections etc for wear damage or leakage Inspect parallel arms bushings and pivot pins for visible wear or damage Inspect parallel arm pivot pin mounting bolts 8 Inspect platform pivot pin...

Page 13: ...n lubrica tion and maintenance procedures at 750 cycle intervals Consecutive 750 Cycle Intervals Decals and Antiskid Maintenance and Lubrication Schedule 4500 Cycles Replace decals if worn missing or...

Page 14: ...K 2 1 2 1 NO NC C BU 16 BU 16 BU 16 LIFT POWER SWITCH 2 1 P6 4 3 5 6 BK 24 GA COPPER BK 24 GA COPPER BK WH 24 GA SILVER BK WH 24 GA SILVER 1 2 1 2 P32 J32 RD RD BK BK GN GN WH WH 6 8 3 7 P13 4 5 2 1 6...

Page 15: ...RED 20 ORANGE 20 3 2 1 COLOR NO 3 COND WIRE CODE 1 2 1 2 3 2 1 1 2 3 GREEN 26 RED 26 YELLOW 26 3 2 1 COLOR NO 3 COND WIRE CODE GREEN RED ORANGE 3 2 1 COLOR NO 3 COND WIRE CODE 3 2 1 1 2 3 BLACK To FS...

Page 16: ...ding Relief Valve Lifting Relief Valve Fixed Displacement Pump Vented Reservoir Backup Pump Single Acting Cylinder Check Valve Manual Shutoff Valve 2 Way 2 Position Solenoid Valve Pressure Compensated...

Page 17: ...Page 15 NOTES This page intentionally left blank to provide a place for notes and references...

Page 18: ...Cap Reservoir Filler Screw On 30167 18 1 Fitting 90 1 8 NPT x 1 8 Barb Plastic 87563 19 1 Connector Plastic Y 1 8 O D 18877 20 1 Hose Thermal Plastic Black 1 8 I D 23742R 6 21 1 Handle with Grip 1720...

Page 19: ...Page 17 27 Opposite Pump Cylinder Manual Backup Pump 24 25 21 12 15 27 23 22 30 19 1 16 6 13 29 28 Hydraulic Pump Motor Pump Side Cylinder 10 7 17 20 18 28 26 26 14 2 3 5 4 Hydraulics Diagram...

Page 20: ...ooth 16368 32 1 Beeper Continuous 30487 33 1 Wire Assembly Lift Interlock Connection 32639A 34 1 Wire Assembly Lift Stowed Connection 32638A 35 1 Plate Backing Mounting Rear 985 2501RN 36 1 Pump Handl...

Page 21: ...21 22 6 7 9 20 2 11 4 3 UNFO LD FO LD DOW N UP 323 53 Pump Mounting Bolts Apply red 271 Thread Locker Locktite to the three pump mounting bolts items 28 and 29 if a blue nylon patch is not present on...

Page 22: ...Front 917 0457NA 175 4 Washer Thrust 875 O D 50 I D 0585T 29371 176 2 Screw 1 4 20 x 3 4 BHSCS 18 8 SS 81068 000 177 1 Slide UHMW Platform Rotate 31677 178 2 Rivet Pop 3 16 13 25 SD64BS 11513 179 2 B...

Page 23: ...59 99 20 80 129 144 161 160 159 157 156 157 158 154 110 68 98 97 124 130 60 91 91 152 91 152 87 86 91 90 170 94 89 177 119 19 66 76 75 93 94 45 45 148 148 148 141 85 88 57 57 60 148 60 147 22 60 82 15...

Page 24: ...Page 22 NOTES This page intentionally left blank to provide a place for notes and references...

Page 25: ...Over 300 Braun Dealers Worldwide Providing Access to the World Providing Access to the World International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670...

Page 26: ...t be provided when filing a warranty claim or ordering parts Return Authorization Procedure The Braun Corporation of Winamac Indiana warrants that it will repair or replace at Braun s sole option any...

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