Brano Z420-A Operation Manual Download Page 3

 

1 DEFINITION 
 

 !  DANGER

       

Danger

  is  used to indicate  the  presence of a hazard,  which  will 

cause death or severe injury, if the operating staff does not avoid 
it.  

 !  WARNING   

Warning

 is used to indicate the presence of a hazard, which can 

cause death or severe injury, if the operating staff does not avoid 
it. 

 !  CAUTION 

Caution

 is used to indicate the presence of a hazard, which can 

cause  minor  injury,  if  the  operating  staff  does  not  avoid  it. 
Caution can also warn against dangerous practices. 

 

Lifting capacity (Q):

 indicates maximum permitted mass (working load limit), which 

a  product  is  designed  to  be  loaded  during  operations  under  conditions  specified  in 
this manual. 
 

2 DEVICE PURPOSE 

 

2.1

 The single beam trolley(hereinafter referred to as product) type 

Z420

 

in any 

modification 

Z420(R)-A (B, C)

 and designed for use in potentially explosive 

atmospheres 

- NEXP

(NEXP= structurally identical product, differing in surface 

protection of selected parts, marking plate material and documentation)

 

of lifting 

capacities

 

1t, 1,6t, 3,2t, 5t, 7,5t

 

and

 

10t

 

is designed for horizontal travel on flanges of  

I-beam. It is intended mainly for suspending of BRANO hand operated lifting devices 
of the appropriate lifting capacity. The mass of a load must not exceed the nominal 
lifting capacity. 

 

2.2

 The product has been designed to meet requirements provided by the Directive 

2006/42/EC of the European Parliament and of the Council as amended by the 
Czech technical regulation – ministerial order No. 176/2008 of the Coll. of Laws as 
amended as well as requirements of the 

Č

SN EN ISO 12100 and 

Č

SN EN 13157+A1 

harmonized technical standards. 

 

2.3

 The product has been designed in compliance with the requirements stipulated 

by Directive 2014/34/EU of the European Parliament and of the Council, as amended 
by the Czech technical regulation – Government Directive No. 116/2016 Coll., as 
amended. The product has been designed as 

 

IM2ExhIMb

 equipment pursuant to 

Č

SN EN ISO 80079-36:2016 and 

Č

SN EN ISO 80079-37:2016. It complies with the 

conditions stipulated for use in mining environments classed as “hazardous 
atmospheric conditions 2” pursuant to 

Č

SN EN 1127-2. 

 

2.4

 

The product has been designed in compliance with the requirements stipulated 

by Directive 2014/34/EU of the European Parliament and of the Council, as amended 
by the Czech technical regulation – Government Directive No. 116/2016 Coll., as 
amended. The product has been designed as 

 II2GExhIICT6Gb

,  

 

II2DExhIIICT85°CDb

 equipment pursuant to 

Č

SN EN ISO 80079-36:2016 and 

Č

SN EN ISO 80079-37:2016. It complies with the conditions stipulated for use in 

environments classed as „zone 1 and zone 21“, “ zone 2 and zone 22“ pursuant to 

Č

SN EN 1127-1. 

 

Note: Articles 2.3 and 2.4 apply to NEXP product design. 
 

Summary of Contents for Z420-A

Page 1: ...pe Z420 modification according to the width of the running profile A B C modification without drive without R control design for potentially explosive atmospheres NEXP lifting capacities 0 5t 1t 1 6t...

Page 2: ...6 2 TRAVELLING CRANE TRACK 9 6 3 ASSEMBLY OF THE PRODUCT 10 6 4 TEST PRIOR TO USE 12 7 OPERATION 12 7 1 APPLICATION OF THE PRODUCT 12 7 2 SAFE WORKING ENVIRONMENT 12 8 INSPECTION OF THE PRODUCT 13 8...

Page 3: ...pacity 2 2 The product has been designed to meet requirements provided by the Directive 2006 42 EC of the European Parliament and of the Council as amended by the Czech technical regulation ministeria...

Page 4: ...refore check all applicable national directions regulations and standards for further information on the safety work of your product 3 2 SAFETY PRINCIPLES WARNING 3 2 1 Prior to use ALWAYS ensure phys...

Page 5: ...T IS NOT PERMITTED to carry out repairs and maintenance in other way than specified by the manufacturer It concerns namely the forbiddance of using of unoriginal spare parts or carrying out modificati...

Page 6: ...om the product all dust water or impurities 3 Lubricate the gear transmission and pivots of wheels 4 During further use follow instructions of the article 8 1 2 Daily inspection or 8 1 4 Product occas...

Page 7: ...ty t Main dimensions mm I beam I IPE HEA HEB HEM a h L v d1 r k m n b R 1 A 1 6 350 121 5 212 269 100 140 136 80 91 168 175 58 113 1700 B 324 80 145 168 230 58 226 C 396 129 181 214 266 137 300 A 3 2...

Page 8: ...off 30m of hand chain per minute 2 Products with hand chain longer than 3m can be ordered separately 3 At products with lifting capacities 3 2 10t it is necessary when loading with loads approaching n...

Page 9: ...ded at the installation site A NEXP product when used in a mine or other environment where the product could collide with falling flying objects rock stones must be protected to minimize the likelihoo...

Page 10: ...tween tyres of the travelling wheels and flange of beam shall be approximately 2 mm For curved tracks it is necessary to increase the tolerance appropriately B The suspension shackle must be in the ce...

Page 11: ...device etc 6 3 4 SETTING OF THE HAND CHAIN After the installation of the product in the workplace we check the position of the hand chain The distance of the end of bottom loop of the hand chain over...

Page 12: ...rer other application of the product The type Z420 is with travel drive by means of the hand chain and makes possible moving loads in the working area of the travelling track The type Z420R is destine...

Page 13: ...of the wear deterioration or malfunction The two general classifications are here classed as daily and regular ones The respective intervals are defined as follows a Daily inspection visual inspection...

Page 14: ...D LIMIT CRITERIA FOR DISCARD REMEDY 1 Function of the product Visual hearing Excessive operating force Travel goes hard Clean and lubricate the gear transmission of the travel lubricate pins of the tr...

Page 15: ...135 C E g LV2EP Optitemp LG2 9 2 GEARINGS OF THE PRODUCT Remove the old lubricant from the gear transmission of the product and replace by a new one 10 MAINTENANCE 10 1 SAFETY PRINCIPLES WARNING Only...

Page 16: ...tling parts when parts are determined for further use 5 Keep the workplace clean and free of foreign compounds that could come to bearings or other moving parts 6 If the part is clamped in a vice alwa...

Page 17: ...ed EP and Council directive 2014 34 EU SN EN ISO 12100 SN EN 13157 A1 SN EN 1127 1 SN EN 1127 2 SN EN ISO 80079 36 SN EN ISO 80079 37 Regulation of CBM Czech Bureau of Mine No 22 89 of the Coll of Law...

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