Brano Z420-A Operation Manual Download Page 14

 

14 

8.1.4 The product occasionally used 

(1)  The  product,  which  has  been  idle  for  a  period  of  one  month  or  longer  but  less 
than one year, remit to the inspection conforming to the requirements of the section 
8.1.2 before follow-up putting it into operation. 
(2) The product, which has been idle for a period of one year, remit to the inspection 
conforming  to  the  requirements  of  the  section  8.1.3  before  follow-up  putting  it  into 
operation. 
 

8.1.5 Inspection record 

Always keep the record of the performed tests, repairs, inspections and maintenance 
of  products.  Dated  inspection  records  perform  in  time  intervals  specified  in  the 
section 8.1.1 (2) (b) and such records store in an accessible place designated by the 
user.  Defects  found  by  the  inspection  or  recorded  during  the  operation  must  be 
announced to the person responsible for safety and designated by the user. 

8.1.6 Inspection procedure 
(1) Daily inspection

 (carried out by the operating staff or qualified person) 

PART 

INSPECTION 

METHOD 

LIMIT/CRITERIA 

FOR DISCARD 

REMEDY 

1. Function of the 
product 
 

Visual, hearing 

Excessive operating 
force. 
Travel goes hard. 

Clean and lubricate 
the gear transmission 
of the travel, lubricate 
pins of the travel 
wheels 

2. Fastening parts  

Visual check of cotter 
pins and nuts. 

Damaged cotter pins. 
 
 
Insufficiently ensuring 
against falling out. 

Cotter pins 
replacement. 
 
Proper stretching of 
ends of cotter pins  
Tightening nuts 

 2. Hand chain 
 
 
 
 

Visual 
 
 
 
 
 

Chain is kinked or 
twisted. 
Chain is deformed or 
damaged and does not 
enter the chain wheel 
correctly. 

Straight up the chain 
and set it to the 
normal position. 
Replacement of the 
chain. 
 

3. Side plate of the 
product 

Visual  

Visible deformation of 
the side plate. 

Replacement of the 
side plate. 

 

(2) Regular inspection 

(carried out by qualified person)

 

PART 

INSPECTION 

METHOD 

LIMIT/CRITERIA 

FOR DISCARD 

REMEDY 

1. Fastening parts 
 

Visual check of 
cotter pins and nuts. 

Defective cotter pins, 
inadequate ensured 
against dropping out. 

Exchange of cotter 
pins, proper 
stretching of cotter 
pin ends. 
Tightening the nuts. 

2. All parts 

Visual check 

Worn or damage 
parts. 
 
Fouled and non 
lubricated parts. 
 

Replace by new 
ones. 
 
 
Dismantle, clean up, 
lubricate and 
assemble again. 

Summary of Contents for Z420-A

Page 1: ...pe Z420 modification according to the width of the running profile A B C modification without drive without R control design for potentially explosive atmospheres NEXP lifting capacities 0 5t 1t 1 6t...

Page 2: ...6 2 TRAVELLING CRANE TRACK 9 6 3 ASSEMBLY OF THE PRODUCT 10 6 4 TEST PRIOR TO USE 12 7 OPERATION 12 7 1 APPLICATION OF THE PRODUCT 12 7 2 SAFE WORKING ENVIRONMENT 12 8 INSPECTION OF THE PRODUCT 13 8...

Page 3: ...pacity 2 2 The product has been designed to meet requirements provided by the Directive 2006 42 EC of the European Parliament and of the Council as amended by the Czech technical regulation ministeria...

Page 4: ...refore check all applicable national directions regulations and standards for further information on the safety work of your product 3 2 SAFETY PRINCIPLES WARNING 3 2 1 Prior to use ALWAYS ensure phys...

Page 5: ...T IS NOT PERMITTED to carry out repairs and maintenance in other way than specified by the manufacturer It concerns namely the forbiddance of using of unoriginal spare parts or carrying out modificati...

Page 6: ...om the product all dust water or impurities 3 Lubricate the gear transmission and pivots of wheels 4 During further use follow instructions of the article 8 1 2 Daily inspection or 8 1 4 Product occas...

Page 7: ...ty t Main dimensions mm I beam I IPE HEA HEB HEM a h L v d1 r k m n b R 1 A 1 6 350 121 5 212 269 100 140 136 80 91 168 175 58 113 1700 B 324 80 145 168 230 58 226 C 396 129 181 214 266 137 300 A 3 2...

Page 8: ...off 30m of hand chain per minute 2 Products with hand chain longer than 3m can be ordered separately 3 At products with lifting capacities 3 2 10t it is necessary when loading with loads approaching n...

Page 9: ...ded at the installation site A NEXP product when used in a mine or other environment where the product could collide with falling flying objects rock stones must be protected to minimize the likelihoo...

Page 10: ...tween tyres of the travelling wheels and flange of beam shall be approximately 2 mm For curved tracks it is necessary to increase the tolerance appropriately B The suspension shackle must be in the ce...

Page 11: ...device etc 6 3 4 SETTING OF THE HAND CHAIN After the installation of the product in the workplace we check the position of the hand chain The distance of the end of bottom loop of the hand chain over...

Page 12: ...rer other application of the product The type Z420 is with travel drive by means of the hand chain and makes possible moving loads in the working area of the travelling track The type Z420R is destine...

Page 13: ...of the wear deterioration or malfunction The two general classifications are here classed as daily and regular ones The respective intervals are defined as follows a Daily inspection visual inspection...

Page 14: ...D LIMIT CRITERIA FOR DISCARD REMEDY 1 Function of the product Visual hearing Excessive operating force Travel goes hard Clean and lubricate the gear transmission of the travel lubricate pins of the tr...

Page 15: ...135 C E g LV2EP Optitemp LG2 9 2 GEARINGS OF THE PRODUCT Remove the old lubricant from the gear transmission of the product and replace by a new one 10 MAINTENANCE 10 1 SAFETY PRINCIPLES WARNING Only...

Page 16: ...tling parts when parts are determined for further use 5 Keep the workplace clean and free of foreign compounds that could come to bearings or other moving parts 6 If the part is clamped in a vice alwa...

Page 17: ...ed EP and Council directive 2014 34 EU SN EN ISO 12100 SN EN 13157 A1 SN EN 1127 1 SN EN 1127 2 SN EN ISO 80079 36 SN EN ISO 80079 37 Regulation of CBM Czech Bureau of Mine No 22 89 of the Coll of Law...

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