Bradford White EverHot TG-150E-N Installation And Operation Instruction Manual Download Page 62

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TG-237E-N

TG-237E-X

TG-237E-NA

TG-237E-XA

No Description

Quantity

101 Screw

2 2 2 2

103

Manifold Assembly (LPG)

103

Manifold Assembly (NG)

104

Burner Unit Assembly (LPG)

105

Burner Unit Assembly (NG)

113

Combustion Chamber Front Plate

115 Electrode

1 1 1 1

116 Flame

Rod

1 1 1 1

117 Electrode

Packing

1 1 1 1

118 Electrode

Holder

1 1 1 1

121 Electrode

Sleeve

1 1 1 1

122

Solenoid Valve Cover

125

Heat Exchanger Complete Assembly

125

Heat Exchanger Complete Assembly

150 Blower

Motor

1 1 1 1

151

Fan Casing Assembly

153

Fan Connecting Bracket

154

Fan Connecting Packing

704 Igniter

Bracket

1 1 1 1

705 Igniter

1 1 1 1

706

High Tension Code

707 Igniter

Cover

1 1 1 1

709

Anti-Frost Heater Clip

710

Anti-Frost Heater Clip

711

Anti-Frost Heater Clip

714

Thermal Fuse Harness

715

Thermal Fuse Clip

717 Thermistor

Clip

1 1 1 1

806 Screw

1 1 1 1

807 Screw

5 5 5 5

808 Screw

2 2 2 2

812 O-ring

3 3 3 3

814 O-ring

2 2 2 2

816 O-ring

2 2 2 2

Summary of Contents for EverHot TG-150E-N

Page 1: ...y phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation a...

Page 2: ...as Installation Code Latest Edition or CAN CGA B149 2 Propane Installation Code Latest Edition The following terms are used throughout this manual to bring attention to the presence of hazards at vari...

Page 3: ...ions in the proper order can cause personal injury or death Read and understand all instructions including all those provided with the appliance before installing starting up operating maintaining or...

Page 4: ...is water heater if the input rate exceeds the rate shown on the water heater rating plate This water heater contains very hot water under high pressure Do not unscrew any pipe fittings nor attempt to...

Page 5: ...as supplier from a telephone in another building Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department DO NOT OPERATE THE APPLIANCE UNTIL THE LEAKAGE IS...

Page 6: ...Maximum Temp Setting residential 120 F 49 C Minimum Temperature Setting 96 F 36 C 98 F 37 C Weight 46 lb 21 kg 55 lb 25 kg Energy Factor 0 82 0 82 0 82 N A Thermal Efficiency 83 0 Noise level inside...

Page 7: ...Hot Water Outlet from wall 3 7 8 96 4 1 2 115 F Hot Water Outlet from center 4 3 8 110 2 3 8 61 G Cold Water Inlet from wall 2 5 8 75 3 7 8 99 H Cold Water Inlet from center 1 1 8 27 2 52 I Gas Conne...

Page 8: ...owing Pressure Drop v Water Flow Rate Figure 2 Graph Showing Water Flow Rate v Temperature Rise TG 237E N X TG 237E N X A TG 237E N X TG 237E N X A TG 199E N X TG 180E N X TG 150E N X TG 150E N X TG 1...

Page 9: ...Y GAS APPLIANCE IF YOU ARE NOT CERTAIN OF THE FOLLOWING Liquefied petroleum gases propane gas and natural gas have an odorant added by the gas supplier that aids in detection of the gas Most people re...

Page 10: ...ased room temperature Excessive ambient temperatures surrounding the water heater may shorten the life of the controls WARNING Residential use water heaters are suitable for potable water heating only...

Page 11: ...enter screw may be first installed in the wall for hanging the water heater on the wall Two more screws are then added on the ends of the bracket to secure the water heater Wall anchors should be used...

Page 12: ...es of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl s...

Page 13: ...rances to combustibles whether the closet door is combustible or non combustible FIXED CLOSED OPERABLE FIXED CLOSED OPERABLE B B B A J B I M C F B B E D L G A H K VENT TERMINAL AIR SUPPLY INLET AREA W...

Page 14: ...mbly I Clearance to service regulator vent outlet 36 inches 91 cm J Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 36 inches 91 cm 12 inche...

Page 15: ...a dryer vent Avoid termination locations near commercial cooking exhausts 2 36 12 INSIDE CORNER 0 30 m to an inside 50 mm between terminals at same level 0 91 m to ventilated or unventilated soffit or...

Page 16: ...sary to modify the dip switch settings according to Table 5 Table 5 Dip Switch Settings for High Altitude Installations 0 2000 ft 0 610 m 2001 5200 ft 610 1585 m 5201 7700 ft 1585 2347 m 7701 10200 ft...

Page 17: ...evels 6 5 to 8 5 Up to 500 ppm Up to 11 7 grains Up to 0 2 ppm Up to 250 ppm Up to 1 0 ppm Up to 0 3 ppm Up to 0 05 ppm Up to 5 ppm Note 1 ppm 1 mg L NOTICE If the EverHot water heater is operated und...

Page 18: ...inlet filter The inlet strainer prevents debris from damaging the flow sensor or clogging the coil It may need to be cleaned periodically and should be cleaned after the initial operation DO NOT opera...

Page 19: ...XIMATE TIME TEMPERATURE RELATIONSHIPS IN SCALDS 120 F 49 C More than 5 minutes 125 F 52 C 1 to 2 minutes 130 F 54 C About 30 seconds 135 F 57 C About 10 seconds 140 F 60 C Less than 5 seconds 145 F 63...

Page 20: ...20 Figure 6 Recommended Piping for a Basic Installation...

Page 21: ...21 Figure 7 Recommended Piping for a Circulation Systems...

Page 22: ...and windstorms occur The electrical connections for the two solenoids must be tied to the 120 volt main power supply black and white wires When the electrical power to the water heater fails the sole...

Page 23: ...l the pressure relief valve into a tee connection from the hot water outlet of the water heater Note Some models may already be equipped or supplied with an installed pressure relief valve Verify that...

Page 24: ...water heaters will not be covered under warranty for water heating space heating applications 2 The temperature setting of the water heater thermostat must not exceed 160 F 3 In combination space hea...

Page 25: ...25 Figure 9 Recommended Piping for Combination Water and Space Heating Applications...

Page 26: ...uld result in fire or explosion If overpressure has occurred such as through improper testing of gas lines or emergency malfunction of the supply system the gas valve must be checked for safe operatio...

Page 27: ...Use soap and water solution or other material acceptable for the purpose of locating gas leaks WARNING DO NOT use matches candles flame or other sources of ignition for this purpose Table 8 Maximum Ca...

Page 28: ...in w c Low Fire L P Gas 3 2 5 0 in w c High Fire 0 9 in w c Low Fire High fire manifold pressures vary depending on the water heater s model 6 Turn off the hot water faucets Disconnect the electrical...

Page 29: ...r should be connected to a GFI outlet and wired on a separate circuit and breaker A strain relief will be required for the line cord Do not plug the line cord into a receptacle that can have the power...

Page 30: ...DC40V DC5V A B C SG SWITCHING POWERSUPPLY THERMISTOR CIRCUIT B SG RELAY 1 A WATERFLOW SENSOR CIRCUIT WATERFLOW CONTROLDEVICE CIRCUIT A SG A SG SG A QS SG FR FLAME DETECTING CIRCUIT FLAMEROD GND SG A R...

Page 31: ...31 Figure 11 Wiring Diagram for TG 150E N X TG 180E N X and TG 199E N X Models...

Page 32: ...32 Figure 12 Wiring Diagram for TG 237E N X and TG 237E N X A Models...

Page 33: ...2 104 106 108 110 115 120 125 130 135 140 150 160 185 Temp C 37 38 39 40 41 42 43 46 49 52 54 57 60 66 71 85 Re setting the Maximum Temperature For all models except TG 237E N X TG 237E N X A These un...

Page 34: ...nd display the setpoint of the remote control in use Both the remote controls and the main control will display diagnostic codes in the event the water heater needs service NOTICE No more than four te...

Page 35: ...rance hole for the cable using a 6 4 mm drill bit 3 Run the cable from the control to the water heater or another control which ever is closer or more convenient 4 Remove the face plate from the contr...

Page 36: ...s Check the operation of the power failure protection system drain solenoids 3 Explain the proper operation of the new Bradford White EverHot water heater to the end user WARNING Do not attempt to co...

Page 37: ...ire Color Voltage Resistance Connector No Pin Nos Red Blue 11 13 VDC 22 28 ohms F7 9 10 Grey Brown 4 6 VDC n a F7 5 7 Grey Yellow n a n a F7 5 8 Note The grey wire listed above turns to black at F con...

Page 38: ...F 11 4 14k 140 F 2 2 2 7k 86 F 6 4 7 8k 221 F 0 6 0 8k 113 3 6 4 5k Table 18 Outgoing Water Thermistor Wire Color Voltage Resistance Connector No Pin Nos White White n a See example above F5 3 4 Tabl...

Page 39: ...hms through each of these heaters The heater located on the heat exchanger piping should have a resistance reading of 156 180 ohms and the one located in the water flow sensor valve should have a resi...

Page 40: ...ractor or qualified service professional 1 Flooding to or above the level of the burner or controls 2 External firing 3 Damage 4 Firing without water 5 Sooting Never operate the water heater without f...

Page 41: ...ll a qualified service technician to inspect the water heater and to replace any part of the control system and any gas control which has been under water OPERATION INSTRUCTIONS 1 STOP Read the safety...

Page 42: ...A licensed plumbing professional or local plumbing authority should be consulted CAUTION This water heater when set at a lower temperature setting is not capable of producing hot water of sufficient t...

Page 43: ...ng with the most recent code 7 Press and hold the H button for 2 seconds and without releasing press the Priority button to display the water flow through the water heater with hot water in use GPM Di...

Page 44: ...your elbow before placing a child in the bath or shower Do not leave a child or an infirm person in the bath unsupervised The following chart details the relationship of water temperature and time wi...

Page 45: ...nsure all burners are properly seated Remove burner plate and inspect burner surface for condensation or debris 12 Flame Failure Check that the gas is turned on at the water heater and gas meter Check...

Page 46: ...SV2 and SV3 Solenoid Valve Circuit Fault Check wiring harness to all solenoids for damage and or loose connections Measure resistance of each solenoid valve coil 72 Flame Sensing Device Fault Ensure f...

Page 47: ...ame Appearance 3 Check the front vent outlet for blockage and clean if necessary Keep shrubs and vegetation clear of the vent terminal 4 All electric motors are permanently lubricated and do not need...

Page 48: ...mineral deposits Use the following procedure and Figure 20 to flush the heat exchanger and remove the mineral scale 1 Disconnect power to the water heater 2 Close the shut off valves in the cold wate...

Page 49: ...neral Scale Flushing Rinnai Water Heater Gas Supply V1 V3 V2 V4 H1 H2 H3 Circulating Pump 5 gallon pail of virgin food grade white vinegar or virgin food grade citric acid Cold Water Line Hot Water Li...

Page 50: ...the water heater To remedy this situation either increase the total water flow from the tap or using the control decrease the setpoint temperature of the water heater to the temperature desired at th...

Page 51: ...51 SECTION IX PARTS LIST TG 150E TG 180E and TG 199E Models...

Page 52: ...1 004 Connection Reinforcement Panel 1 1 1 1 1 1 005 Heat Protection Plate 1 1 1 1 1 1 006 Front Panel 1 1 1 1 1 1 007 Front Panel Packing 1 1 1 1 1 1 008 Main Body Packing Side 2 2 2 2 2 2 016 Rubbe...

Page 53: ...53...

Page 54: ...1 132 Combustion Chamber Bracket 1 1 1 1 1 1 135 Air Inlet Box All Assembly 1 1 1 1 1 1 137 Connecting Joint 1 1 1 1 1 1 138 Joint Fixing Bracket 1 1 1 1 1 1 143 Heat Exchanger Assembly 1 1 143 Heat...

Page 55: ...55...

Page 56: ...t 1 1 1 1 1 1 410 Plug Band small 1 1 1 1 1 1 411 Drain Valve 1 1 1 1 1 1 412 Filter Plug Assembly 1 1 1 1 1 1 413 Cover 1 1 1 1 1 1 700 Electric Unit Assembly 1 1 700 Electric Unit Assembly 1 1 1 1 7...

Page 57: ...57...

Page 58: ...Frost Heater 120V 1 1 1 1 1 1 715 Valve Heater 120V Assembly 1 1 1 1 1 1 721 Fuse Harness FF 1 1 1 1 1 1 722 Power Harness 1 1 1 1 1 1 723 Magnet Valve Harness 1 1 1 1 1 1 724 Sensor Harness 1 1 724 S...

Page 59: ...59 TG 237E Models...

Page 60: ...2 2 2 010 Front Panel Packing Top 2 2 2 2 011 Front Panel Packing Side 2 2 2 2 012 Connection Reinforcement Panel 1 1 1 1 014 Seal Packing 1 1 1 1 017 Rubber Bushing 1 1 1 1 018 Reinforcement Plate 1...

Page 61: ...61...

Page 62: ...125 Heat Exchanger Complete Assembly 1 1 125 Heat Exchanger Complete Assembly 1 1 150 Blower Motor 1 1 1 1 151 Fan Casing Assembly 1 1 1 1 153 Fan Connecting Bracket 1 1 1 1 154 Fan Connecting Packing...

Page 63: ...63...

Page 64: ...ssembly 1 1 1 1 408 Stop Bracket 2 2 2 2 409 Water Flow Servo Cover 1 1 1 1 410 Hot Water Outlet 1 1 1 1 411 Plug Band 1 1 1 1 412 Drain Valve 1 1 1 1 413 Stop Bracket 1 1 1 1 700 Printed Circuit Boar...

Page 65: ...65...

Page 66: ...Anti Frost Heater Assembly 1 1 1 1 712 120V Valve Heater Assembly 1 1 1 1 714 Thermal Fuse Harness 1 1 1 1 716 Thermistor 2 2 2 2 718 Frost Sensing Switch 1 1 1 1 720 Fuse Harness 1 1 1 1 721 Power S...

Page 67: ...charges any removal installation or re installation charges any material and or permits required for installation re installation or repair or charges to return the defective heater and or component p...

Page 68: ...a replacement part or at our option repair any part which fails to function within the parts warranty period To obtain a replacement you must forward the defective part to us If government regulations...

Page 69: ...al or Commercial ____________________ ____________________ Model Number Serial Number ____________________ ____________________ Installation Company Installer s EverHot Certification Number Ex ABC Plu...

Page 70: ...70 NOTES...

Page 71: ...71 NOTES...

Page 72: ...1670 Parts Fax 215 641 2180 Technical Support 800 334 3393 Fax 269 795 1089 Warranty 800 531 2111 Fax 269 795 1089 International Telephone 215 641 9400 Telefax 215 641 9750 Mississauga ON Sales 866 6...

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