Bradford White BRUTE DELUXE BMT2H Installation And Operation Instructions Manual Download Page 26

Page 26

 

Bradford White Corp

field wire area. Single circuit 120-volt units will be field 

connected at the main terminal block labeled "120V 

(L1)", "NEUTRAL" and "GROUND".  See 

Figure 15

 

for over current protection ratings.

Sizes 1750, 2000 (and those which have been field 

retrofitted to electrically separate the pump and heater) 

require two 120-volt circuits. The heater circuit is found 

on the main terminal block and denoted as "120V (L1)", 

"NEUTRAL" and "GROUND".  The pump circuit is 

located on terminal block 1 and is denoted as "120V 

(L2)", "N2 (PUMP MTD)", "GROUND 2 (PUMP 

MTD)". See 

Figure 15

 for over current protection 

ratings.

External Pumps:

 All non-pump-mounted BMT2 

units have an internal (dry) contact rated for 20Amps. 

A field-supplied pump can be connected directly to this 

contact if it does not draw more than 20 Amps. If more 

current is required, a separate pump contactor must be 

installed.

To utilize this internal pump contact, supply 120 

volt single-phase power to the terminal marked “120V 

(L2)” and supply the pump using the terminal marked 

“L2 LOAD (EXT. PUMP)”.

NOTE:

 This pump control is equipped with a delay on 

break typically set for 3 minutes, but can be adjusted 

between 0.1 and 10 minutes.

Field Interlocks:

 To install other field-wired 

devices to interlock with the boiler (tank stats, louver 

switches, flow switches, etc.), remove the jumper 

between terminals 3 and 4 and wire the device in series 

across these terminals. These terminals are located in the 

upper main control panel. 

External Control Wiring:

 These terminals are 

located in the upper main control panel.

Optional Alarm Contacts:

 As an option, the Brute 

Deluxe is available with an alarm kit. This alarm kit 

contains a dry contact for up to 120V which is available 

within the 120V field wiring panel. These terminals will 

be clearly labeled "Alarm" and are rated up to 10 amps.

5.3  External Staging Control Wiring

 WARNING

Improper field wiring may result in fire or explosion 

which can cause property damage, severe injury, 

or death. Make only wiring connections which are 

in accordance with the Installation and Operation 

manual.

 AVERTISSEMENT

Un câblage incorrect lors de l’installation peut causer 

un incendie ou une explosion pouvant entraîner des 

dommages matériels, de graves blessures ou la mort. 

Ne faire seulement que les connexions conformes au 

Manuel d’installation et d’exploitation.

If controlling the stages of the BMT2 from an 

external source (multiple boiler control, BAS, etc.), 

wire Stage 1 to the terminals marked "Input Stage 1" 

and "Stage 1", and wire Stage 2 to the terminals marked 

"Input Stage 2" and "Stage 2". The "Local/Remote" 

selector switch above the terminal strip must be placed 

in the "Remote" position for the external controller to 

manage the staging.

If it is intended to use the BMT2's on-board 2- 

stage controller, no extra wiring is necessary. Ensure the 

Local/Remote selector switch is in the "Local" position. 

SECTION 6.

Operating Instructions

6.1 Sequence of Operation

Upon initiation of the main power switch, 120V will be 

sent to multiple items. Among these are the open contact 

fan relays, open contact ignitor relay, open contact pump 

relay, ignition control module(s) and open contact lock 

out indicators (the optional alarm package uses this). In 

addition to these, 24V will travel through the optional gas 

pressure switches and optional auto reset high limit and 

boiler control relays. The 24V will then travel through the 

block flue switch and the manual reset high limit to the 

temperature controller.

Upon a call for heat from the BMT2’s internal control 

or an external staging control, 24V travels through 

the field interlock (if closed) and then to the ignition 

control(s) “T-stat” terminal (500-750 models are 

equipped with one ignition control and models 1000-

2000 are equipped with two ignition controls).

When “T-stat” on an ignition control is energized, its 

fan will energize and the ignition control will seek signal 

from the “pressure circuit”. The pressure circuits consist 

of the flow switch and proof of fan.

Models 500-1,000 calls for fan, fan prove, initiate 

pump then prove flow, after which “pressure circuit” has 

been satisfied.

Models 1250-2000 calls for pump, proof of flow, 

initiate fan then prove fan, after which “pressure circuit” 

has been satisfied. The fan prove will only occur for the 

active stage that has been called.

When pressure circuit has been satisfied, proving 

combustion air and adequate water flow, the hot surface 

igniter will initiate. The ignition control checks that the 

igniter current reached a predetermined level then will 

dwell momentarily. When dwell time is complete the gas 

valve will open.

After a 4-second trial for ignition, the igniter switches 

off. Unless a flame is detected by the flame sensor (a 

minimum value of 0.4µA), the gas valve will close and 

The ignition module will either attempt ignition again 

(up to three times) or will lock out if the optional lockout 

ignition module is used.

If flame is sensed, the burner will continue to fire as 

long as there is a call for heat and adequate flame signal. 

Summary of Contents for BRUTE DELUXE BMT2H

Page 1: ...r d essence ni d autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ Ne pas tenter d allumer d appareils Ne to...

Page 2: ...Heaters 4B 1 Water System Piping Water Heater 14 4B 2 Hot Water Supply Piping Water Heater 15 4B 3 Water Flow Requirements Water Heater 15 4B 4 Combined Water Heating potable and Space Heating Water H...

Page 3: ...White factory or local factory representative with any issues or questions regarding this equipment Experience has shown that most operating issues are caused by improper installation The Brute Delux...

Page 4: ...ry items are shipped in separate packages Verify receipt of all packages listed on the packing slip Inspect everything for damage immediately upon delivery and advise the carrier of any shortages or d...

Page 5: ...ump is sized for 30 feet 9 1m of piping If the appliance must be installed with longer piping runs then larger diameter pipe or tubing shall be used Consult the factory for assistance Figure 1 Dimensi...

Page 6: ...gure 2 Dimensional Data pump mounted models HORIZONTAL INTAKE AIR VENT COLLAR VENT PIPE PIPE MAX PIPE MAX NO SIDE WALL SIDE WALL SIZE SIZE DIAMETER DIAMETER LENGTH OF ELBOWS VENT COMBUSTION TERMINAL A...

Page 7: ...ings shall communicate directly or by ducts with the outdoors or spaces that freely communicate with the outdoors When directly communicating with the outdoors or when communicating to the outdoors th...

Page 8: ...he vent system must conform to the National Fuel Gas Code ANSI Z223 1 Latest Edition in the U S or in Canada to CSA B149 1 latest edition The vent system must be sized and installed for a Category I F...

Page 9: ...appliances with condensing vents are not permitted to terminate above a public walkway or over an area where condensate or vapor could create a nuisance or hazard 3 Locate the vent terminal so that v...

Page 10: ...t 3 feet 91 cm above if within 10 feet 3 m 6 feet 1 83 m horizontally Vent termination not allowed in this location Vent termination not allowed in this location for category IV appliances A vent shal...

Page 11: ...ight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half in...

Page 12: ...fans such as range hoods and bathroom exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 4 Place in operation the appliance being inspected Foll...

Page 13: ...ring any pressure testing of that system at test pressures in excess of 1 2 PSIG 3 45kpa 9 The unit must be isolated from the gas supply system by closing its individual manual shutoff valve during an...

Page 14: ...he system To ensure a proper operating temperature leading to long boiler life a flow rate has been established based on the fluid temperature rise for this specific size boiler Pump mounted boilers c...

Page 15: ...including copper if the water is moved too quickly The water flow requirements for the Brute Deluxe water heater are based upon the hardness of the water The water flow is kept high enough to prevent...

Page 16: ...Page 16 Bradford White Corp Figure 6 Hydronic Piping Multiple Boilers Primary Secondary System Figure 7 Hydronic Piping Multiple Boilers Low Temperature System...

Page 17: ...Page 17 Brute Deluxe 500 2000 Install Operating Figure 8 Hydronic Piping One Boiler Multi Temperature System Figure 9 Hydronic Piping Primary Secondary Reverse Return...

Page 18: ...Page 18 Bradford White Corp Figure 10 Hydronic Piping Primary Secondary Reverse Return Low Temperature Figure 11 Water Heater Piping One Heater One Tank...

Page 19: ...Page 19 Brute Deluxe 500 2000 Install Operating Figure 12 Water Heater Piping Multiple Heaters One Tank Figure 13 Water Heater Piping One Heater Multiple Tanks...

Page 20: ...19 170 257 341 0 6 1 1 1 9 21 14 10 1250 68 68 90 3 8 3 8 6 3 31 31 24 257 257 341 1 2 1 2 1 9 17 17 13 1500 68 68 90 3 9 3 9 6 5 38 38 28 257 257 341 1 2 1 2 2 0 21 21 16 1750 68 68 90 4 0 4 0 6 7 4...

Page 21: ...rk on or around the boiler may be standing on wet floors and could be electrocuted by an ungrounded boiler Single pole switches including those of safety controls and protective devices must not be wi...

Page 22: ...BLOWER 1 LOW HIGH LOW HIGH K1 K2 K1 K2 F2 35 67 F2 35 67 F1 35 67 F1 35 67 K3 HSI 2 HSI 1 120 VAC DPDT MAIN POWER SWITCH S2 S2 35 67 35 67 L2 35 67 L2 35 67 BD 1 IGN S1 S1 35 67 35 67 35 67 L1 35 67 J...

Page 23: ...Page 23 Brute Deluxe 500 2000 Install Operating Figure 19 Brute Deluxe 500 750 Connection Diagram...

Page 24: ...Page 24 Bradford White Corp Figure 20 Brute Deluxe 1000 Connection Diagram...

Page 25: ...K W L2 LOAD 1 1 2 3 4 5 6 7 8 9 10 10 lockout indicator T stat lockout indicator G Pressure Switch Gas Valve 24V Ground Remote Sense S1 L1 L2 S2 Fenwal F1 F2 lockout indicator T stat lockout indicator...

Page 26: ...tiple boiler control BAS etc wire Stage 1 to the terminals marked Input Stage 1 and Stage 1 and wire Stage 2 to the terminals marked Input Stage 2 and Stage 2 The Local Remote selector switch above th...

Page 27: ...ll bleeding devices and open make up water valve Allow system to fill slowly 2 If make up water pump is employed adjust pressure switch on pumping system to provide a minimum of 12 psi 81 8 kPa at the...

Page 28: ...but with differing reductions in output At elevations higher than 7700 ft 2347 m the reduction in output will exceed 10 and at elevations below 7700 ft 2347 m it will be less than 10 High altitude adj...

Page 29: ...ist in these adjustments are a CO2 or O2 Analyzer and a U Tube Manometer or other device capable of reading a pressure of 2 5 3 0 inches W C 0 62 0 75 kPa Start the adjustment process by checking the...

Page 30: ...ore and after the valve and remove the valve Re install in reverse order Ensure o rings are properly installed for both inlet and outlet Turn on manual gas shutoff valve and 120 volt power and check a...

Page 31: ...al gas valve on the heater 3 Disconnect and remove the wires conduit and sensors from all components that are attached to the inlet outlet header 4 Isolate the heat exchanger from the water supply 5 D...

Page 32: ...esentative to discuss possible remedies 8 4 Short Cycling Water Heater Short cycling will generally occur only in combination space heating and water heating applications when the water heater is oper...

Page 33: ...F3015 5F3015 5F3015 13 Cover Housing Pump 5F3016 5F3016 5F3016 5F3016 5F3016 5F3016 5F3016 14 Cover Pipe Gas Manifold 5F3304 5F3304 10F3304 20F3304 20F3304 20F3304 20F3304 2 2 2 2 2 2 2 Internal Compo...

Page 34: ...2018000 T2017400 T2018000 T2017400 45 Tile Bottom Center T2015900 T2015900 T2015900 T2015900 1 1 2 2 Gas Train Components See Figure 24 46 Blower A2111900 A2111900 A2111900 A2111900 A2111900 A2111900...

Page 35: ...59 Low Water Cutoff optional E2076500 E2076500 E2076500 E2076500 E2076500 E2076500 E2076500 60 Gauge Temperature Pressure A0079000 A0079000 A0079000 A0079000 A0079000 A0079000 A0079000 62 Tee Adapter...

Page 36: ...E0093200 E0093200 E0093200 79 Panel Mounting Limits Ignition Control 5F7001 5F7001 5F7001 5F7001 5F7001 5F7001 5F7001 80 Panel Cover High Limit Ignition Control 5F7003 5F7003 5F7003 5F7003 5F7003 5F70...

Page 37: ...Page 37 Brute Deluxe 500 2000 Install Operating Figure 23 Sheet Metal Components...

Page 38: ...Page 38 Bradford White Corp Figure 24 Internal Components...

Page 39: ...001800 1250 A2001800 1500 A2001900 1750 A2001900 2000 A2109700 Brute Deluxe Water Heater Size Pump p n Soft Water Normal Water Hard Water 500 A2001700 A2001700 A2001900 750 A2001700 A2001700 A2001900...

Page 40: ...Bradford White Corporation reserves the right to change specifications components features or to discontinue products without notice 200 Lafayette St Middleville MI 49333 Warranty 800 531 2111 www Br...

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