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INSTALLATION, USE AND MAINTENANCE MANUAL

EN

14

15

INSTALLATION, USE AND MAINTENANCE MANUAL

EN

6.4 – VENTILATION

6.4.1 – NATURAL / FORCED VENTILATION OF THE 

INSTALLATION ROOM

A

1

P

0,1 x √(Hx(dt)

3

)

A

2

= 1,1 x A

1

A

2

A

1

B

owers Electricals Ltd, Heanor Gate Road, Heanor, Derbyshire DE75 7GX

Telephone: 01773 531531 (24 hours)      Fax: 01773 716171

E-mail: 

[email protected]

www.bowerselec.co.uk 

B

owers Electricals Ltd, Heanor Gate Road, Heanor, Derbyshire DE75 7GX

Telephone: 01773 531531 (24 hours)      Fax: 01773 716171

E-mail: 

[email protected]

www.bowerselec.co.uk 

For optimal use of the transformer’s full rating, it is essential that the 

losses (heat)  produced  by  the  core  and  the  windings  are  effectively 

removed. The installation room must be ventilated well in order to 

guarantee stable operation and  the  expected  service  life  of  the 

transformer.  Obstructions around  the  transformer  or  close  to  the 

enclosure  ventilation openings restricting natural airflow must be avoided. 

In order to guarantee standard service  conditions  and  to  prevent  the 

transformer  from  exceeding  its temperature limits, it is necessary to 

install air louvers in the installation room.  The  air  louvers  must  be 

located  on  2  opposite  walls  (one  in  the bottom part and the other in the 

upper part) and be big enough to dissipate the heat generated by the 

transformer during the service. 

Figure 8 – Natural ventilation of the installation room

The minimum size of the openings to guarantee sufficient airflow inside 

the installation room (considering average annual temperature of 20°C) 

can be calculated using the following formulae:

A

1

 = lower opening surface (m²)

A

2

= upper opening surface (m²)

P = total no load losses / load losses at 120°C (kW)
H = difference in height between the top opening and the central line of the 

transformer (m)
dT  =  temperature  difference  between  incoming  and  outcoming  air 

temperature of the room (C°)

In  case  the  natural  ventilation is  not  sufficient,  the  openings  may  be 

equipped with fans in order to increase the airflow inside the installation 

room. In air-conditioned rooms, to avoid water condensation and possible 

damage of the transformer, it is highly recommended not to blow the fresh 

air directly on the transformer.

6.4.2 – FORCED VENTILATION OF THE TRANSFORMER 

Forced cooling is necessary in the following cases:

• Short-time overloadings

• Low-dimensional room

• Scarcely ventilated room

• Medium daily temperature higher than 30°C

Figure 9 – Forced ventilation of the installation room

A

2

A

1

6.4   VENTILATION

6.4.1  NATURAL / FORCED VENTILATION OF THE INSTALLATION ROOM
For optimal use of the transformer’s full rating, it is essential that the losses (

heat

) produced by the core and the windings 

are effectively removed. The installation room must be well ventilated, in order to guarantee stable operation throughout the 

expected service life of the transformer.  Obstructions around the transformer or close to the enclosure ventilation openings, 

restricting natural airflow, must be avoided.

In order to guarantee standard service conditions, and to prevent the transformer from exceeding its temperature limits, it may 

be necessary to install air louvres in the installation room. The air louvres must be located on 2 opposite walls (one in the bottom 

part and the other in the upper part) and be big enough to dissipate the heat generated by the transformer during the service.

The minimum size of the openings to guarantee sufficient airflow inside the installation room (considering average annual 

temperature of 20°C) can be calculated using the following formulae:

A1    =    lower opening surface (m²)
A2    =    upper opening surface (m²)
P      =    total no load losses / load losses at 120°C (kW)

H     =    difference in height between the top opening and the central line of the transformer (m)

dT    =    temperature difference between incoming and outcoming air temperature of the room (C°)

In case the natural ventilation is not sufficient, the openings may be equipped with fans in order to increase the airflow 

inside the installation room. In air-conditioned rooms, to avoid water condensation and possible damage of the transformer, 

it is highly recommended not to blow fresh air directly on to the transformer.

3

INSTALLATION, USE AND MAINTENANCE MANUAL

EN

APPENDIX

1.0 – REFERENCE STANDARDS

2.0 – RATING PLATE

3.0 – LIST OF COMPONENTS AND ACCESSORIES

4.0 – IMPORTANT NOTICE

5.0 – RECEIVING, HANDLING AND STORING

5.1 – RECEIVING

5.2 – HANDLING

5.3 – STORAGE

6.0 – INSTALLATION

6.1 – SITE PREPARATION

6.2 – STANDARD INSTALLATION CONDITIONS

6.3 – WORKING TEMPERATURE

6.4 – VENTILATION

 6.4.1 – NATURAL / FORCED VENTILATION OF THE    

 INSTALLATION ROOM 

6.4.2 – FORCED VENTILATION OF THE TRANSFORMER

6.5 – INSULATION DISTANCES

6.6 – SAFETY DISTANCE

6.7 – TIGHTENING TORQUE FOR ELECTRICAL & MECHNICAL 

 CONNECTIONS

6.8 – VISUAL INSPECTION

B

owers Electricals Ltd, Heanor Gate Road, Heanor, Derbyshire DE75 7GX

Telephone: 01773 531531 (24 hours)      Fax: 01773 716171

E-mail: 

[email protected]

www.bowerselec.co.uk 

CAST RESIN TRANSFORMER:

Installation, Operation & 

Maintenance Manual

Tel: 01773 531531         [email protected]         www.bowerselec.co.uk

13

Summary of Contents for PWAP125

Page 1: ...Installation Operation Maintenance Manual 01773 531531 I enquires bowerselec co uk I www bowerselec co uk 2021 Cast Resin Earthing Transformers...

Page 2: ...Tel 01773 531531 enquires bowerselec co uk www bowerselec co uk Bowers Group of Companies are proud to be members of 2...

Page 3: ...6 3 WORKING TEMPERATURE 6 4 VENTILATION 6 4 1 NATURAL FORCED VENTILATION OF THE INSTALLATION ROOM 6 4 2 FORCED VENTILATION OF THE TRANSFORMER 6 5 INSULATION DISTANCES 6 6 SAFETY DISTANCE 6 7 TIGHTENIN...

Page 4: ...USE AND MAINTENANCE MANUAL EN APPEND 1 0 REFERENCE STANDARDS 2 0 RATING PLATE 3 0 LIST OF COMPONENTS AND ACCESS 4 0 IMPORTANT NOTICE 5 0 RECEIVING HANDLING AND STORIN 5 1 RECEIVING 5 2 HANDLING 5 3 S...

Page 5: ...nufactured in Conformity with the latest IEC standards currently in force unless specifically agreed otherwise Directive 2004 108 EC Electromagnetic compatibility directive IEC 60076 11 Ed I 2004 05 P...

Page 6: ...e EU IMPORTANT Descriptions and drawings presented in this manual may differ in aspect from the design delivered They are provided for reference only and are subject to change without notice 2 IEC6007...

Page 7: ...ATE 3 0 LIST OF COMPONENTS AND ACCESS 4 0 IMPORTANT NOTICE 5 0 RECEIVING HANDLING AND STORIN 5 1 RECEIVING 5 2 HANDLING 5 3 STORAGE 6 0 INSTALLATION 6 1 SITE PREPARATION 6 2 STANDARD INSTALLATION CO 6...

Page 8: ...mer it is necessary to carry out the following checks Check the package and fastenings for signs of damage which might have occurred during shipping Check the transformer its parts and accessories for...

Page 9: ...d with Four 4 Lifting eyes for slings and shackles Lift with a maximum angle of 60 between the slings INSTALLATION USE AND MAINTENANCE MANUAL EN 60 MAXIMUM HANDLING e commissioning make sure that the...

Page 10: ...UMIDITY IT IS RECOMMENDED TO USE LOCAL HEATERS AND OR SILICA GEL MOISTURE ABSORBERS THE STORAGE TEMPERATURE MUST NOT BE LOWER THAN 25 C 5 3 STORAGE The transformer must be stored in a sheltered clean...

Page 11: ...nnections inspection and maintenance Adequate natural ventilation circulation of free cooling air Minimum electrical clearance in line with the local safety standards Special attention should be paid...

Page 12: ...necessary to provide suitable ventilation The working temperature of the transformer depends on its insulation and climatic class as per IEC 60076 11 Table 2 Insulation classes 6 2 STANDARD INSTALLATI...

Page 13: ...nditions and to prevent the transformer from exceeding its temperature limits it may be necessary to install air louvres in the installation room The air louvres must be located on 2 opposite walls on...

Page 14: ...RAGE 6 0 INSTALLATION 6 1 SITE PREPARATION 6 2 STANDARD INSTALLATION CO 6 3 WORKING TEMPERATURE 6 4 VENTILATION 6 4 1 NATURAL FORCED V INSTALLATION ROOM 6 4 2 FORCED VENTILATION 6 5 INSULATION DISTANC...

Page 15: ...the active parts of the transformer surrounding metal elements and ancillary devices according to IEC 60076 3 standard Table 4 shows the minimum insulation clearances to be respected INSTALLATION USE...

Page 16: ...lectricals Ltd Heanor Gate Road Telephone 01773 531531 24 hou E mail enquiries bow CAST RESIN TRAN Installation Ope Maintenance M 17 Insula oltage kV Nominal voltage at industrial frequency kV Atmosph...

Page 17: ...LV MV and earth points must be carried out respecting minimal insulation clearances section and position of the cables Thelockingandgrippingofallelectricalconnections andmechanicalfastenings must be p...

Page 18: ...Y BLOWING DRY COMPRESSED AIR AND WIPING THEM WITH A DRY CLOTH TO ELIMINATE ALL DUST AND CONDENSATION BEFORE CONNECTING THE TRANSFORMER 19 Bowers Electricals Ltd Heanor Gate Road Heanor Derbyshire DE75...

Page 19: ...D 1 0 REFERENCE STANDARDS 2 0 RATING PLATE 3 0 LIST OF COMPONENTS AND ACCESS 4 0 IMPORTANT NOTICE 5 0 RECEIVING HANDLING AND STORIN 5 1 RECEIVING 5 2 HANDLING 5 3 STORAGE 6 0 INSTALLATION 6 1 SITE PRE...

Page 20: ...ceed according to the following instructions Disconnect the unit from the mains on both medium and low voltage and connect it to the ground Connectthetappingplatesinthemostsuitablepositionaccordingtot...

Page 21: ...system according to the thermal protection relay manual Re connect the transformer to the supply 6 13 1 MV WINDING ADJUSTMENT ON SINGLE VOLTAGE If after energizing the primary side of the transformer...

Page 22: ...ase of two primary voltages e g 10 20 kV adjustment is required on both parts of the winding The voltages variation is obtained by putting the windings in line or parallel as shown in Figure 16 Figure...

Page 23: ...scheme Bowers Electricals Ltd Heanor Gate Road Heanor Derbyshire DE75 7GX Telephone 01773 531531 24 hours Fax 01773 716171 E mail enquiries bowerselec co uk www bowerselec co uk Figure 17 PTC scheme 7...

Page 24: ...our 4 PT100 sensors Temperature of pre alarm ventilation alarm and tripping as well as the mode of work automatic or manual is set in the menu The device can display temperature in each channel at any...

Page 25: ...ween the windings must be completely free of any obstructions to prevent over heating 2 3 Check of tightening of the MV and LV connections voltage tap changer links and of bolts yoke and spacer blocks...

Page 26: ...loading and short circuit protection and tripping of the corresponding automatic switch This check should be carried out preferably by means of suitable equipment that allows simulating a real damage...

Page 27: ...fied and properly trained personnel equipped with all necessary protection devices according to local regulations should perform such works or inspections Whilst Bowers Electricals Ltd are NOT respons...

Page 28: ...due to loosening of the tightening bolts Tighten the bolts of the core according tightening torque See Paragraph 6 7 2 Actuation of the protection relay Alarm or Tripping Check and compare the current...

Page 29: ...Electricals Ltd if the noise persists after a few hours Poor electrical or sensor contacts Poor or insufficient room ventilation Check clean and if necessary tighten all sensor contacts Check the roo...

Page 30: ...act Bowers Electricals Ltd 6 Insulation failure Presence of dust or dirt on the coils Check the coils for any visible damage Continuous overload Check load and compare with the rating plate Mechanical...

Page 31: ...24 hours E mail enquiries bowerselec co uk www bowerselec co uk Registered at the above address in England Company No 1955004 VAT Ref 416361371 Tel 01773 531531 enquires bowerselec co uk www bowersel...

Page 32: ...el 01773 531531 enquires bowerselec co uk www bowerselec co uk Installation Operation Maintenance Manual 01773 531531 I enquires bowerselec co uk I www bowerselec co uk Cast Resin Earthing Transformer...

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