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  Changing the Diaphragm and Valves (Optional) 

The Bosworth Company 

Doc M-09-31-111516 

 

When replacing the diaphragm it is best to remove and repair only one pump body before a

Ʃ

emp

Ɵ

ng to remove 

the other body. Close a

Ʃ

en

Ɵ

on should be paid to the orienta

Ɵ

on of various parts. The use of witness marks may 

be helpful during the reassembly. 

1.  Disconnect the power. 

2.  Place the pump assembly with the motor in a 

ver

Ɵ

cal posi

Ɵ

on. 

3.  Remove the manifolds by loosening the hose 

clamps holding the manifold to the pump 

fl

anges. 

4.  Remove the 10 screws holding the pump body to 

the housing.  

(Figure 8)

  

5.  Remove the pump body to expose the diaphragm 

screw a

Ʃ

aching the plas

Ɵ

c “bu

Ʃ

on” (a plas

Ɵ

c support 

plate) to the diaphragm. 

6.  Pull the diaphragm out to its maximum travel.  Re-

move the slo

Ʃ

ed head screw, washer, bu

Ʃ

on and dia-

phragm from the plas

Ɵ

c clevis.  

(Figure 9)

 

Note: If you plan to change the valves, do so now.  Other-

wise, go to step 10. 

7. Using 

narrow 

fl

at-

Ɵ

pped screw driver, push on the 

stem (center) of the umbrella valve.  Con

Ɵ

nue pushing 

the valve from the pump.  

(Figure 10)

 

8.  Push the new umbrella valve (stem end 

fi

rst) toward 

the 

fl

at side of the valve stop.  Ensure the valve is seat-

ed in the center hole of the valve stop.  Using needle-

nose pliers, pull on the valve stem from the other side 

un

Ɵ

l it snaps securely into place. 

9.  Repeat steps 7 and 8 to change the other umbrella 

valve. 

Removing the old Diaphragm;  
Quick Valve Change

 

Remove pump body from housing. 

Figure 8 

Remove diaphragm. 

Figure 9 

Push umbrella valve out of valve stop. 

Figure 10 

Summary of Contents for Guzzler G2-0501N

Page 1: ...Doc M PR 09 31 111516 O M G G2 0501N 115 VAC S P D D P Copyright 2016 The Bosworth Company...

Page 2: ...Guzzler G2 0501N SapPuller Pump Exploded 1 Doc M 09 31 111516 The Bosworth Company 1M 2M 7D 21 6B 7F 10 22 6B 7E 10 10 10...

Page 3: ...Pump Support Leg 10 Coupler Nut 4 Nylon Sleeve 4 12 Misc Hardware 10 24 Screws Nuts 10 connects 1 pump body to housing 12C Diaphragm Screw 13 Diaphragm FDA Buna N 15 Umbrella Valve Set Umbrella valve...

Page 4: ...fold is on the same side as the end of the inlet manifold or the opposite side Figure 2 Similarly the inlet manifold can be connected to your pump with the inlet end facing in either of these two poss...

Page 5: ...generator is actually delivering 115 VAC as devia ons from this voltage lower or higher will result in improper motor opera on The Guzzler G2 SapPuller pump is capable of developing 22 in of Hg vacuu...

Page 6: ...ragm pump the pump will continue to develop vacuum as a result of the action of the remaining functional diaphragm but the flow of sap through the pump will be reduced by half of its normal volume It...

Page 7: ...n a plas c support plate to the diaphragm 6 Pull the diaphragm out to its maximum travel Re move the slo ed head screw washer bu on and dia phragm from the plas c clevis Figure 9 Note If you plan to c...

Page 8: ...the holes in the housing Figure 12 Be sure that the dia phragm s outer lip sits in the groove running around the circumference of the pump body Figure 13 Note Ensure the pump body is installed in the...

Page 9: ...o remove and replace the other valve Removing the Valve 1 Disconnect the power 2 Place the pump assembly with the motor in a ver cal posi on 3 Remove the inlet manifold by loosening the hose clamps ho...

Page 10: ...inspected and cleaned old valve between the pump body and the pump inlet flange taking care that the flat side of the valve is facing toward the pump body and the O rings are in place Figure 16 Faste...

Page 11: ...e plate de valve soit du c t du boi er de pompe et que les joints toriques sont bien en place Figure 16 Fixez la bride de la pompe et la soupape d arr t au corps de pompe avec les 6 boulons 8 R instal...

Page 12: ...e valve 1 Coupez l alimenta on lectrique 2 Placez la pompe en posi on ver cale 3 Enlevez les le manifold d entr e en des serrant les colliers de serrage qui re ennent les manifolds au brides 4 Enlevez...

Page 13: ...x du bo er Figure 12 Assurez vous que la cr te qui fait le tour de la base du diaphragme s a juste bien dans la gorge qui fait le tour du corps de pompe Figure 13 Note Assurez vous que le corps de pom...

Page 14: ...rt en plas que et le diaphragme 6 Tirez le diaphragme vers l ext rieur au maximum de sa course puis d vissez le boulon enlevez la ron delle le bouton et le diaphragme de la chape en plas que Figure 9...

Page 15: ...Le bris d un dia phragme sera apparent car il y aura une fuite de s ve qui se retrouvera dans le bo tier et s coulera par les trous de drainage situ s au fond de celui ci Votre pompe Guzzler G2 est l...

Page 16: ...nal du moteur pleine charge est de 1 44 amp res Assurez vous que la g n ratrice fournit 115VCA car tout cart en plus ou en moins entra nera un malfonctionnement du moteur La pompe Guzzler G2 SapPuller...

Page 17: ...entr e ou dans le sens oppos Figure 2 De la m me mani re le manifold d entr e peut tre install sur la pompe de mani re ce que l entr e soit situ e dans l un ou l autre sens Choisissez le sens des mani...

Page 18: ...rie 10 24 boulons et crous 10 relie un corps de pom pe bo er 12C Boulon de diaphragme 13 Diaphragme FDA Buna N 15 Ensemble valve parapluie Valve parapluie 2 soupape d arr t 2 joints toriques 4 boulons...

Page 19: ...Guzzler G2 0501N SapPuller Pump Vue clat e 1 Doc M 09 31 111516 The Bosworth Company 1M 2M 7D 21 6B 7F 10 22 6B 7E 10 10 10...

Page 20: ...Doc M PR 09 31 111516 M L O G G2 0501N 115VCA S P D P M Copyright 2016 The Bosworth Company...

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