BossWeld Buddy MIG 150 Instruction Manual Download Page 6

6

WARNING! 

Before starting any cleaning, or maintenance procedures on the welding machine, make 

sure that it is switched OFF and disconnected from the mains supply.

There are no user serviceable parts inside the welder. Refer to a qualified service personnel if any 

internal maintenance is required. After use, wipe the welder down with a clean soft dry cloth.

Regular inspection of the supply cord is required. If damaged is suspected, must be immediately 

replaced by the manufacturer, its service agent or similarly qualified persons.

STORAGE/ TRANSPORT

 

Store the welder and accessories out of children’s reach in a dry place. If possible store the welder in 

the original packaging. The appliance must be secured against falling or rolling over during transport.

MAINTENANCE

PERSONAL PROTECTIVE EQUIPMENT MUST BE USED WHEN MACHINE IS IN USE!

GLOVES AND PROTECTIVE CLOTHING

 

Use protective gloves

 

and fire resistant protective clothing when welding. Avoid exposing skin to 

ultraviolet rays produced by the arc.

WELDING HELMET

 

Under no circumstances should the welder be operated unless the operator is wearing a welding 

helmet to protect the eyes and face. There is serious risk of eye damage if a helmet is not used. The 

sparks and metal projectiles can cause serious damage to the eyes and face. The light radiation 

produced by the arc can cause damage to eyesight, and burns to skin. 

Never remove the welding 

helmet whilst welding.

SAFETY GLASSES

 

Always use appropriate safety glasses when brushing, chipping or grinding the slag from the weld.

OTHER PERSONS 

Ensure that other persons are screened from the welding arc and are at least 15 metres away from 

the work piece. Always ensure that the welding arc is screened from onlookers. Use screens if 

necessary or non-reflecting welding curtain. Do not allow children or animals access to the welding 

equipment or to the work area.

SWITCHING OFF

 

When the operator has finished welding they must switch the welder off. DO NOT put the electrode 

holder down with the welder switched ON.  When leaving the welder unattended, switch OFF and 

disconnect the welder from the electrical mains supply. Do not leave hot material unattended after 

welding.

FUMES & GASES ARE DANGEROUS

 

Smoke and gas generated whilst welding or cutting can be harmful to people’s health. Welding 

produces fumes and gases. Breathing these fumes and gases can be hazardous to your health.

•  Do not breathe the smoke and gas generated whilst welding or cutting, keep your head out of the fumes

•  Keep the working area well ventilated, use fume extraction or ventilation to remove fumes and gases

•  In confined or heavy fume environments always wear an approved air-supplied respirator. 

Welding fumes and gases can displace air and lower the oxygen level causing injury or death.  

Be sure the breathing air is safe.

•  Do not weld in locations near de-greasing, cleaning, or spraying operations. The heat and rays of 

the arc can react with vapours to form highly toxic and irritating gases.

•  Materials such as galvanized, lead, or cadmium plated steel, containing elements that can give off 

toxic fumes when welded. Do not weld these materials unless the area is very well ventilated, and 

or wearing an air supplied respirator.

PERSONAL PROTECTIVE EQUIPMENT (PPE)

Summary of Contents for Buddy MIG 150

Page 1: ...1 bossweld com au INSTRUCTION MANUAL MIG 150 MIG STICK ...

Page 2: ...ooting Page 13 Trouble Shooting Wire Feeder Page 14 Disposal Page 14 Box Contents Page 15 Optional Accessories Page 15 Warranty Information Page 16 SPECIFICATIONS Power Supply Primary Input Plug Fitted Duty Cycle Open Circuit Voltage Output Current Range I ieff Input Current Max Protection Class MIG Wire Range Electrode Diameter Range Thermal Overload Protection Machine Dimensions Machine Weight 2...

Page 3: ... Voltage 3 Digital Display Amperage 4 Manual MIG Mode Indicator Light 5 Synergic MIG Mode Indicator Light 6 Stick Mode Indicator Light 7 VRD Indicator Light Indicates that the Voltage Reduction Device is operating VRD reduces the Open Circuit Voltage before welding for added safety 8 Process Selection Button 9 Voltage Parameter Adjustment Knob L 10 Current Wire Speed Parameter Adjustment Knob R 1 ...

Page 4: ...are not familiar with this user guide should not use this welder Keep this booklet in a safe place for future reference TRAINING The operator should be properly trained to use the welding machine safely and should be informed about the risks relating to arc welding procedures This user guide does not attempt to cover welding technique Training should be sought from qualified experienced personnel ...

Page 5: ...ld flammable liquids or combustible gases or pressure Do not weld on coated painted or varnished surfaces as the coatings may ignite or can give off dangerous fumes WORK PIECE When welding the work piece will remain at high temperature for a relatively long period The operator must not touch the weld or the work piece unless wearing welding gloves Always use pliers or tongs Never touch the welded ...

Page 6: ...ag from the weld OTHER PERSONS Ensure that other persons are screened from the welding arc and are at least 15 metres away from the work piece Always ensure that the welding arc is screened from onlookers Use screens if necessary or non reflecting welding curtain Do not allow children or animals access to the welding equipment or to the work area SWITCHING OFF When the operator has finished weldin...

Page 7: ... wire size used 6 Carefully feed wire through the inlet guide tube on to the drive roller and into the outlet guide tube until it passes through the Inlet Tube and into the torch Note Hold wire to prevent the spool uncoiling 7 Close the Wire Feed Tension Arm Replace Wire Feed Tension Adjustment Knob and tighten Do not overtighten Set Up MIG Torch 8 Remove the nozzle and the welding tip from the to...

Page 8: ...urn on the machine using the power switch on the rear of the machine 6 Select MIG welding mode by pressing the Welding Process Selection Button until the MIG Welding Process Indicator Light is illuminated 7 MIG Manual Mode Adjust the Voltage Knob L and Current Wire Feed Speed Knob R to obtain the desired settings 8 MIG Synergic Mode Adjust the Current Wire Feed Speed Knob R and the Voltage setting...

Page 9: ...s good contact with bare metal 6 Plug the machine 10Amp input power lead into the wall socket ensuring that the power switch on the machine is in the OFF position 7 Turn the power outlet on and turn on the machine using the power switch on the rear of the machine 8 Carefully open the valve of the gas cylinder Adjust to required gas flow rate as indicated on the regulator As a guide start with a ga...

Page 10: ... torch at an angle of approximately 10 Note Different angles will result in different weld bead shapes 2 Pull the trigger and slowly push the MIG torch away from you in the direction you wish to weld ensuring the wire is pointing forward towards the leading edge of the weld Backhand Pulling Technique 1 Hold the MIG torch at an angle of approximately 10 Note Different angles will result in differen...

Page 11: ... to clamp the electrode Welding Setup 5 Plug the machine 10Amp input power lead into the wall socket ensuring that the power switch on the machine is in the OFF position 6 Turn the power outlet on and turn on the machine on using the power switch on the rear of the machine WARNING Ensure the electrode electrode holder is not near the work piece when switching on the machine 7 Select MMA welding mo...

Page 12: ...mps 3 2mm 105 140 Amps 4 0mm 140 160 Amps WARNING Ensure appropriate PPE is worn and work area is clear of hazards prior to operation Starting The Arc 1 Hold the Electrode above the work piece In a smooth quick motion scratch the electrode across the work piece to create the arc Welding Work Piece 2 Hold the Electrode slightly above the work piece to maintain the arc moving the electrode at an eve...

Page 13: ...s gas valve and torch are not restricted and free of leaks Set the gas flow between 10 15 l min flow rate Protect the welding zone from wind and drafts 3 Remove all moisture from base metal before welding 4 Remove materials like paint grease oil and dirt including mill scale from base metal 5 Use clean dry rust free wire Do not lubricate the wire with oil grease etc 6 Check and tighten connection ...

Page 14: ...d 3 Incorrect wire speed adjust the wire feed speed 4 Incorrect voltage adjust the voltage setting 5 MIG Torch kinked remove the kink reduce the angle or bend 6 Tip worn incorrect replace the tip with correct size and type 7 Liner worn clogged incorrect size try to clear the liner by blowing out with compressed air as a temporary cure it is recommended to replace the liner regularly Install the co...

Page 15: ...e accept no liability for any damages arising as a result of modifications 1 Bossweld Wideview Welding Helmet Blaze 700199 2 Bossweld Mild Steel MIG Wire 0 8mm x 0 7kg 200003 3 Bossweld Mild Steel MIG Wire 0 8mm x 5kg 200004 4 Bossweld Gasless GS MIG 0 8mm x 0 9kg 200342 5 Bossweld Gasless GS MIG 0 8mm x 4 5kg 200343 6 Bossweld 16 Black Gold Welding Gloves 700010 7 Bossweld General Purpose Electro...

Page 16: ...you under Australian law PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE CHECK THE TROUBLESHOOTING GUIDE IN THE PRODUCT INSTRUCTION MANUAL FOR SERVICE SUPPORT PLEASE CALL 02 8761 6500 IN ORDER TO MAKE A CLAIM UNDER WARRANTY YOU MUST RETURN THE PRODUCT TO THE ORIGINAL PLACE OF PURCHASE ALONG WITH YOUR PURCHASE RECEIPT WARRANTY WARRANTY EXCLUSIONS The following actions will result in the warrant...

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