background image

BM005-V2 

2

    

    WARNING:

•  Always wear the correct personal 

protective equipment when 

operating high pressure hydraulic 

tools and equipment.

•  Always stay clear of loads 

supported by hydraulic systems, 

the load must be secured 

mechanically before work can 

commence.

•  Always keep your hands and feet 

clear of the work activity during 

operation to avoid personal injury.

•  Never handle pressurised 

hydraulic hoses. Escaping oil 

under pressure can penetrate 

the skin causing serious injury. 

Contact a doctor immediately if 

oil is injected under the skin.

•  Never operate the system above 

the maximum rated output 

pressure.

•  Never connect to the system 

components, fittings, couplers, 

hoses, valves etc. that are NOT 

rated to the full system operating 

pressure.

•  Never exceed equipment ratings. 

Never attempt to lift a load 

greater than the capacity of the 

cylinder. Overloading causes 

equipment to fail and possible 

personal injury or damage to 

equipment. 

•  Boss cylinders and pumps 

are designed to operate at a 

maximum of 700 bar (10,000 psi) 

unless specified. Never connect a 

cylinder to a pump with a higher 

output pressure.

•  Never use pumps and cylinders 

with disconnected couplers. 

Always ensure where couplers 

are used that they are all fully 

engaged. Failure to do so can 

result in the system becoming 

overloaded and can result in a 

catastrophic component failure 

potentially causing severe 

personal injury.

•  Always ensure the system has 

a stable set up before operating 

the equipment. Cylinders should 

be located on a flat surface that 

has the capacity to support the 

load, cylinder bases and other 

supports should be used where 

applicable. Avoid situations where 

the load is not directly centred on 

the cylinders. Loads that are off 

centre place considerable strain 

on the cylinder and piston. This 

can result in the load slipping or 

the cylinder failing with potentially 

dangerous results. Always 

distribute the load evenly across 

the entire surface of the cylinder 

saddle. Always use a saddle to 

protect the cylinder rod.

Summary of Contents for HPM Series

Page 1: ...information provided in this manual before using the equipment They are provided for the safety of those operating the equipment and to prevent personal injury and or damage to property when using this equipment THIS EQUIPMENT SHOULD ONLY BE USED BY OPERATORS WHO HAVE BEEN TRAINED IN THE SAFE USE OF HIGH PRESSURE HYDRAULIC EQUIPMENT www bosshydraulics com au Form BM005 ...

Page 2: ...l injury or damage to equipment Boss cylinders and pumps are designed to operate at a maximum of 700 bar 10 000 psi unless specified Never connect a cylinder to a pump with a higher output pressure Never use pumps and cylinders with disconnected couplers Always ensure where couplers are used that they are all fully engaged Failure to do so can result in the system becoming overloaded and can resul...

Page 3: ...ng on them never kink or fit hoses with a sharp bend in them All of these things can cause internal damage to the hose leading to premature hose failure Keep hydraulic equipment away from sources of heat and flames Heat will soften seals and hoses which results in hydraulic fluid leaks For optimum performance equipment should not be exposed to temperatures of 65 C 150 F or higher Always protect ho...

Page 4: ...removed Always support the object being removed Stand behind and to one side of the puller when applying pressure Never heat the object being removed Heating the object can cause damage to the puller Do not try an pull objects that are beyond 952mm in reach or beyond an opening of 1500mm Operation 1 Always make sure you have the correctly sized puller for the job and that any attachments used are ...

Page 5: ...vance position see Figure 2 Figure 2 3 Position the puller and attachments around the part to be pulled Remove the slack by threading the puller down or adjusting the puller legs a Pump the handle until the removable cone touches the shaft b Adjust the centreline to ensure the puller is on the same plane as the shaft Figure 3 ...

Page 6: ...he handle can rotate 360 to locate the best pumping position 5 Pump the handle until the part has been removed Figure 5 6 Once the part has been pulled free turn the control valve counter clockwise to retract the puller piston Figure 6 Figure 6 Figure 5 ...

Page 7: ...10 29 60 28 118 85 14 HPRP20 20 360 520 20 27 33 50 40 161 111 20 HPRP30 30 360 550 20 27 38 42 50 155 111 30 Model Cap Ton Reach Max mm Spread Max mm Jaw Tip mm Pump Tip mm Stroke mm Weight kg A B C E F G HPM4 4 185 255 11 6 22 42 22 84 60 4 5 HPM6 6 220 330 11 10 22 45 23 94 70 5 5 HPM8 8 230 350 11 10 25 50 25 122 85 6 5 HPM12 12 270 375 14 10 29 60 28 118 85 8 HPM20 20 360 520 20 27 33 50 40 1...

Page 8: ...BOSS HYDRAULICS Head Office 19 Ricketts Road Mt Waverley VIC 3149 I P 1300 BOSS HYD 1300 267 749 E sales bosshydraulics com au I W www bosshydraulics com au ...

Reviews: