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Boss DG8500LN, Owner'S Manual, Page: 19 / 23

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19

Overall view of engine generator assembly

CHAPTER 5: PART LISTINGS

 Number 

Part Description 

Quantity 

Part Number

 

1 

Series Diesel Engine 

1 

4LN1/6LN1

 

2 

Starter Motor 

1 

4LN2/6LN2

 

3 

Flywheel Generator 

1 

4LN3/6LN3

 

4 

Bolt 

2 

4LN4/6LN4

 

5 

Voltage Regulator 

1 

4LN5/6LN5

 

6 

Battery Cable (red, black) 

2 

4LN6/6LN6

 

7 

Battery 

1 

4LN8/6LN7

 

8 

Oil Level Sensor 

1 

4Ln9/6LN8

 

9 

Generator 

1 

4LN9/6LN9

 

10 

Output Panel Assembly 

1 

4LN10/6LN10

 

11 

Throttle Cable 

2 

4LN11/6LN11

 

12 

Connector Assembly 

1 

4LN12/6LN12

 

13 

Capacitor 

1 

4LN13/6LN13

 

14 

Bolt 

2 

4LN14/6LN14

 

15 

Voltage Regulator Bracket 

1 

4LN15/6LN15

 

16 

Bolt 

2 

4LN16/6LN16

Summary of Contents for DG8500LN

Page 1: ...1 OWNER S MANUAL DY8500 GENERATOR AIR COOLED DIESEL ENGINE GENERATOR 1 8 8 8 5 57 5 2 4 4 s a l e s b o s s fo r k l i f t s c o m w w w b o s s fo r k l i f t s c o m...

Page 2: ...l Starting 10 2 4 2 Electric Starting 10 2 4 3 Battery 10 2 5 Proper Operation of the Generator 12 2 5 1 Operating The Diesel Engine 12 2 5 2 Checks During Engine Operation 12 2 6 Loading 12 2 6 2 Out...

Page 3: ...Rated Voltage V 110 220 230 240 110 220 120 240 220 380 230 400 DC Rated Output V A 12 8 3 Speed rpm 3000 3600 Diesel Engine Engine Model 190F Type Single cylinder vertical 4 stroke air cooled direct...

Page 4: ...well and may lead to failure of the engine 2 1 2 Prevention of Inhaling Exhaust Gases Never inhale exhaust gases emitted by the engine The exhaust gases contain toxic carbon monoxide Never operate you...

Page 5: ...nd animals away from the generator 2 1 6 Battery The electrolytic liquid of the battery contains sulfuric acid In order to protect your eyes skin and clothing wear protective gear when working with th...

Page 6: ...he fuel tank Never exceed the red piston in the filter Air Filter Element Do not wash the air filter The element is made of dry material which does not permit washing When the output of the diesel eng...

Page 7: ...ng parks will shorten considerably Although there is an alarm system for low oil pressure it is always a good idea to check the amount of oil inside the engine If the oil level is low fill it before s...

Page 8: ...the insulation resistance of the electrical part The resistance should be less than 2M When measuring devices make sure the capacitor is turned off Otherwise it will burn the capacitor For silent set...

Page 9: ...p itself 2 3 2 How to open the case door cover 1 Open the case door turn the handle counterclockwise and open the door Do these checks daily 2 Loosen the outer cover bolt of the air filter and outer c...

Page 10: ...ad to engine failure 2 4 2 Electric Starting The procedure for preparing to start the engine are the same as the manual starting engine 2 4 3 Battery 1 Insert key into ignition and place in the off po...

Page 11: ...the level of the liquid drops too low fill it with distilled water until it reaches the high mark If there is not enough distilled water then the diesel engine cannot be started It is important to kee...

Page 12: ...ny branch 2 6 Loading 2 6 1 Load Conditions Exert loads in accordance with the specified parameters 2 6 2 Output of Electricity 1 Raise the revolutions per minute turn the speed handle to the max sett...

Page 13: ...ng so will damage the battery 4 Do not reverse the polarities when attaching the battery cables to the battery Doing so will damage both the battery and the electric starter 5 When charging the batter...

Page 14: ...e fuel handle to the S position 7 Finally pull slowly on the recoil handle until you feel resistance this is when the piston is on the compression stroke where the intake and exhaust valves are closed...

Page 15: ...y 1st Month or after 20 hours 3rd month or 100 hours 6th month or 500 hours Every year or 1000 hours Check and fill fuel O Discharge fuel O Check and fill enough engine oil O Check whether it leaks oi...

Page 16: ...e cleaned often to keep the engine running at maximum performance 2 The recommended time period for cleaning the fuel filter is 6 months or 500 hours of operation a To do this first drain the fuel fro...

Page 17: ...tors press the decompression handle down and pull the recoil handle 2 or 3 times This pushes the intake out Do not start the engine 5 For electric start generators press the decompression handle down...

Page 18: ...nozzle do not inject fuel or the injected amount is less Disassemble the nozzle and adjust it at test table Speed control lever is not at RUN position Turn speed control lever to RUN position Check l...

Page 19: ...1 4LN3 6LN3 4 Bolt 2 4LN4 6LN4 5 Voltage Regulator 1 4LN5 6LN5 6 Battery Cable red black 2 4LN6 6LN6 7 Battery 1 4LN8 6LN7 8 Oil Level Sensor 1 4Ln9 6LN8 9 Generator 1 4LN9 6LN9 10 Output Panel Assemb...

Page 20: ...l Tank Sleeve 1 4LN22 6LN22 6 Main Cover 1 4LN23 6LN23 7 Door Knob 1 4LN24 6LN24 8 Right Outer Cover 1 4LN27 6LN27 9 Output Panel Assembly 1 4LN28 6LN28 10 Air Cleaner Cover 1 4LN29 6LN29 11 Lower Cha...

Page 21: ...45 10 3 Prong Socket 6 4LN46 6LN46 11 Bolt 6 4LN47 6LN47 12 Electric Panel Bolt 1 4LN48 6LN48 13 Electric Panel 1 4LN49 6LN49 14 Starter Switch 6 4LN50 6LN50 15 Large Nut 1 4LN51 6LN51 16 Oil Alert La...

Page 22: ...2 4LN66 6LN66 4 Fan Blade 1 4LN67 6LN67 5 Bearing 1 4LN68 6LN68 6 Rotor Unit 1 4LN69 6LN69 7 Center Bolt 1 4LN70 6LN70 8 Motor Cover 1 4LN71 6LN71 9 Stator 1 4LN72 6LN72 10 Long Bolt 4 4LN73 6LN73 11...

Page 23: ...Shock Absorbing Gasket 4 4LN87 6LN87 10 Fuel Tank 1 4LN88 6LN88 11 M6 Nut 4 4LN89 6LN89 12 O Ring Seal 1 4LN90 6LN90 13 Fuel Tank Filter 1 4LN91 6LN91 14 O Ring Gasket 1 4LN92 6LN92 15 Fuel Filter Co...

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