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BM002-V2

4

1. 

SETUP/ INSTALLATION

Connecting the Pump: 

•  Remove shipping plugs from 

pump port outlets.

•  Connect hoses to pump. To seal 

threads, use thread sealer or 

thread tape. When using seal 

tape, apply tape one thread back 

from end of fitting to prevent 

excess tape entering the hydraulic 

system.

•  Install a pressure gauge in the 

system to monitor pressure.

•  Connect the hoses to your 

cylinder or tool. 

•  For single-acting cylinders, 

connect one hose from the pump 

to the cylinder; For double-acting 

cylinders, connect two hoses. 

Connect one hose from Port A of 

the pump to the advance port of 

the cylinder. Connect the second 

hose from Port B of the pump to 

the retract port of the cylinder. 

•  The pump may be used in either 

the horizontal or vertical position. 

When operated in the vertical 

position, the hose end of the 

pump must be pointed down, or 

the pump will pick up air and will 

not build up pressure.

• 

Inspect all system fittings and 

connections to ensure they are 

tight, rated to 700 Bar and are 

leak free.

•  Check oil level in the reservoir 

and add oil if needed. Refer 

to instructions in Maintenance 

section.

    

    IMPORTANT:

•  To prevent contaminants from 

entering the hydraulic system, do 

not operate the pump with oil fill 

plug loosened or removed.

Pump Position:

Before Using The Pump:

    

    WARNING:

•  In certain situations the pump 

handle can “spring back”. Always 

keep your body to the side of the 

pump, away from the line of force 

of the handle.

•  When operating the pump, keep 

hands and figures away from the 

pinch point area between the 

pump and the lifting handle.

•  Never add extensions to pump 

handle. Extensions may cause 

the pump to become unstable 

during operation.

•  To prevent mechanical damage, 

do not use the pump handle 

to carry the pump. Use the 

designated carry handle.

Summary of Contents for PF2070

Page 1: ...Warnings Cautions and Important information provided in this manual before using the equipment They are provided for the safety of those operating the equipment and to prevent personal injury and or...

Page 2: ...injury or damage to equipment Boss cylinders and pumps are designed to operate at a maximum of 700 bar 10 000 psi unless specified Never connect a cylinder to a pump with a higher output pressure Nev...

Page 3: ...g on them never kink or fit hoses with a sharp bend in them All of these things can cause internal damage to the hose leading to premature hose failure Keep hydraulic equipment away from sources of he...

Page 4: ...cal position the hose end of the pump must be pointed down or the pump will pick up air and will not build up pressure Inspect all system fittings and connections to ensure they are tight rated to 700...

Page 5: ...dealer WARNING Models PHD2220 PHD2350 PHD2700 These models are equipped with a 4 way 3 position valves Position the lever on 4 way valve to select functions as follows A Flow directed to Port A Port...

Page 6: ...eeding Advance and retract the cylinder 2 to 3 times to full stroke Repeat steps 2 to 4 as needed to ensure smooth operation of the cylinder Check the oil level of the reservoir and add oil if necessa...

Page 7: ...s Rigorous duty where oil may leak out or become contaminated Highly humid environment and extreme changes in temperature that can result in condensation inside the reservoir Dirty or dusty environmen...

Page 8: ...Low oil level in reservoir Check oil level and add oil is required System components leaking Repair or replace worn or damaged components Fluid leaking past inlet or outlet checks Repair inlet or outl...

Page 9: ...350 7 1 0 5 5 PH2070 13 8 700 700 13 2 8 7 3 PH2220 27 5 700 2200 39 5 2 8 13 5 PHD2220 27 5 700 2200 35 6 2 8 15 PH2350 28 700 3500 30 3 16 5 PHD2350 28 700 3500 30 3 16 8 PH2700 28 700 7000 113 4 2...

Page 10: ...BM002 V2 10...

Page 11: ...BM002 V2 11...

Page 12: ...BOSS HYDRAULICS Head Office 19 Ricketts Road Mt Waverley VIC 3149 I P 1300 BOSS HYD 1300 267 749 E sales bosshydraulics com au I W www bosshydraulics com au...

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